CIM PRO THERMAL 2000 User manual
REV. 01.2015
THERMAL 2000
PRO SERIES
Serial No. Anno/Year
MF GROUP,Srl. CIM
Via Serra, 2 - Calderara di Reno
40012 BOLOGNA - Italy
Tel +39 051 6465011 Fax +39 051 6465012 www.cimitaly.it
© Copyright 2008 Tutti i diritti riservati
© Copyright 2008 All rights reserved
Riproduzione, Modifiche, complete o
parziali traduzioni di questo manuale sono
severamentevietatesenzaapprovazione
della MF GROUP Srl.
IMPORTANTE: MF GROUP Srl non e’ responsabile
per errori o danni causati dall’uso di accessori
epartidiricambiononapprovatio garantitida
MF GROUP Srl.
Reproduction,Modification,completeorpartial
translation of this manual is strictly forbidden
withoutpriorwrittenapprovalofMFGROUPSrl.
IMPORTANT: MF GROUP Srl cannot be held
responsableforanyerrorsordamagescaused
by the use of supplies or srlre parts not
specificallyapproved or garanteed by
MF GROUP Srl.
‘T2000 PRO‘ e’ un marchio registrato da MF GROUP Srl.
‘T2000 PRO‘ is a registred trade mark by MF GROUP Srl.
TABLE OF CONTENTS
I-1
OPERATOR’S MANUAL PRO SERIES
0INTRODUCTION
1.1 USE OF THIS MANUAL...................................................................................................0 - 3
1.1.1 Importance of this manual..................................................................................0 - 3
1.1.2 Keeping the manual ...........................................................................................0 - 3
1.1.3 Consulting the manual........................................................................................0 - 3
1.1.4 Symbols used.....................................................................................................0 - 4
1.1.5 Updating the manual with the machine modifications.........................................0 - 6
1.1.6 Original srlre parts..............................................................................................0 - 6
1
GENERALDESCRIPTION
1.1 GENERAL DESCRIPTION............................................................................................1 - 3
1.2 PRODUCTION CYCLE..................................................................................................1 - 3
1.3 LOADING AND ENCODING UNIT...................................................................................1 - 4
1.4 FLIP-OVER....................................................................................................................1 - 4
1.5 CLEANING UNIT...........................................................................................................1 - 5
1.6 THERMOGRAPHIC PRINTER ......................................................................................1 - 5
1.7 UNLOADING UNIT........................................................................................................1 - 6
1.8 ELECTRICAL AND TECHNICAL SPECIFICATIONS ....................................................1 - 7
1.9 EQUIPMENT CLASSIFICATION AND STANDARD REFERENCE...............................1 - 8
1.10 PHYSICAL ENVIRONMENT AND OPERATING CONDITIONS..................................1 - 8
1.11 DIMENSIONS AND WEIGHT ........................................................................................1 - 8
1.12 PRODUCTION CAPACITY............................................................................................1 - 9
1.13 POSITIONING THE MACHINE..................................................................................1 - 10
1.14 GENERAL SAFETIES ...............................................................................................1 - 11
1.15 RESIDUAL RISKS AND DANGEROUS AREAS.........................................................1 - 13
1.16 SERVICE MODE FUNCTIONING..............................................................................1 - 13
1.17 SAFETY GUARDS FUNCTIONAL CHECK ...............................................................1 - 14
1.18 DECLARATION OF CONFORMITY ............................................................................1 - 15
1.19 DIRECTIVE WEEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 16
TABLE OF CONTENTS
I - 2 OPERATOR’S MANUAL PRO SERIES
2
UNPACKING
2.1 UNPACKING ...................................................................................................................... 2 - 3
3
INSTALLATION
3.1 ACCESSORIES SUPPLIED............................................................................................... 3 - 3
3.2 OPTIONAL ACCESSORIES .............................................................................................3 - 4
3.3 ELECTRICAL CONNECTIONS T2000..............................................................................3 - 5
3.4 PC CONNECTIONS........................................................................................................... 3 - 5
3.5 ADVISE AND CARE FOR A CORRECT INSTALLATION.................................................3 - 6
3.6 CHOOSING THE WORKING PLACE ................................................................................ 3 - 7
3.7 START UP.......................................................................................................................... 3 - 7
4
PRODUCING A CARD
4.1 HOW TO PRODUCE A CARD ........................................................................................... 4 - 3
4.2 MULTICARD SOFTWARE INSTALLATION...................................................................... 4 - 3
4.3 FIRST START UP............................................................................................................... 4 - 3
4.4 FIRTS JOB ......................................................................................................................... 4 - 4
4.5 ENCODER AND MICROCHIP UNITS CONFIGURATION ............................................... 4 - 4
4.6 THERMOGRAPHIC UNIT CONFIGURATION.................................................................. 4 - 4
4.7 CONFIGURATION OF THE DATA SOURCE.................................................................... 4 - 5
4.8 JOB PARAMETERS CONFIGURATION............................................................................ 4 - 5
4.9 CONFIGURATION OF THE CARD PRODUCTION CONTROL........................................ 4 - 5
4.10 USER INTERFACE.........................................................................................................4 - 6
4.11 DRIVER CONFIGURATION............................................................................................. 4 - 6
4.12 PREPARATION FOR PRODUCTION.............................................................................. 4 - 7
4.13 CARD PRODUCTION ...................................................................................................... 4 - 7
4.14 MACHINE START UP AND PRODUCTION....................................................................4 - 7
4.15 MULTICARD TOOLS ......................................................................................................4 - 8
5
RIBBON REPLACEMENT AND ADJUSTMENTS
5.1 INTRODUCTION................................................................................................................ 5 - 3
TABLE OF CONTENTS
I-3
OPERATOR’S MANUAL PRO SERIES
5.2 LOADING UNIT ADJUSTMENT ......................................................................................5 - 3
5.3 LOADING TOOTH REPLACEMENT ...............................................................................5 - 3
5.4 MANUAL COMMAND KEYPAD.......................................................................................5 - 4
5.4.1 Leds...................................................................................................................5 - 5
5.4.2 Buttons.................................................................................................................5 - 6
5.5 REPLACING THE CLEANING TAPE.............................................................................5 - 7
5.6 REPLACING THE PRINTING RIBBON...........................................................................5 - 8
6
TROUBLESHOOTING
6.1 PROBLEMS AND SOLUTIONS.....................................................................................6 - 3
7
MAINTENANCE
7.1 PLANNED MAINTENANCE...........................................................................................7 - 3
7.2 RECOMMENDED LUBRICANTS ....................................................................................7 - 4
7.3 LOADING UNIT LUBRICATION ......................................................................................7 - 4
7.4 CLEANING OF THERMOGRAPHIC UNIT ......................................................................7 - 5
8
LINK WARE CONNECTIONS
8.1 LINK WARE CONNECTIONS..........................................................................................8 - 3
A MACHINE SET UP
A.1 SET UP PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 3
A.2 CONSOLLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 4
A.3 KEYBOARD DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 5
A.4 SETUP PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 6
A.5 GENERAL PROGRAMMING OF THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 8
A.6 T2000 CONFIGURATION PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 10
A.7 SERIAL INTERFACE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 12
A.8 T2000 MECHANICAL PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 13
A.9 PROTOCOLS MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 15
A.10 USER’S PASSWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 18
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I - 4 OPERATOR’S MANUAL PRO SERIES
A.11 KEYPAD LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 19
A.12 THERMOGRAFIC SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 20
A.13 PARAMETERS RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 25
A.14 PROCESSED CARDS COUNTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 25
A.15 CARD TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 26
A.16 MECHANICAL SETUP DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 27
0-1
OPERATOR’S MANUAL PRO SERIES
PRO SERIES 0INTRODUCTION
0 - 2 OPERATOR’S MANUAL PRO SERIES
0 INTRODUCTION
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0-3
OPERATOR’S MANUAL PRO SERIES
0 INTRODUCTION
1.1 USE OF THIS MANUAL
1.1.1 Importance of this manual
This manual contains the instruction for putting into service, using and maintenance of the T2000 PRO machine.
Before installing and putting the machine into service, we recommend to carefully read all the instructions in this
manual, with particular reference to chapters 1,2 and 3, as the effectiveness of any servicing operations depends on
the correct and methodical application of the information contained herein.
If you run into difficulties or setbacks, CIM SERVICE DEPARTMENT will be happy to provide you with the
necessary advice and assistance.
MF GROUP Srl. declines any liability for any injury or damage resulting from incorrect or unsuitable operations.
MF GROUP Srl. reserves the right to make any modifications aimed at improving its products without prior notification.
Please ensure that any amendments or updates you may receive are kept with the original version of this manual.
1.1.2 Keeping the manual
Do not tear or remove pages from this manual, do not over write any parts of this manual for any reason.
Keep the manual in safe place protected from heat and humidity.
1.1.3 Consulting the manual
This manual includes:
•COVER PAGE IDENTIFYING THE TYPE OF PRODUCT
•TABLE OF CONTENTS
•INSTRUCTIONS AND/OR NOTES ON THE PRODUCT
The INSTRUCTIONS AND/OR NOTES ON THE PRODUCT define the safe working practices, correct procedures
and skills required to service the machine correctly.
Please note that some of the illustrations in the manual, which are included to help you identify the parts described
in the text, show standard engines and therefore may differ in some details with respects to the product in your
possession.
0 - 4 OPERATOR’S MANUAL PRO SERIES
0 INTRODUCTION
1.1.4 Symbols used
The Safety symbols and notices shown below are used throughout this manual to draw the reader’s attention to the
hazards associated with particular procedures and operations which could result in damage to the machines or
personal injury, or to indicate good working practices.
The same warning symbols are also placed on the machine to indicate dangerous areas.
GENERALOPERATIONALNOTE
PAY ATTENTION TO THE SYMBOLS AND TO THE INSTRUCTIONS IN THE ADJACENT
TEXT.
Safety notices (rectangular): you must use the protection shown in the notices when carrying out the
operation in question to avoid risk of personal injury:
ROTECT YOUR HANDS (WEAR GLOVES)
ROTECT YOUR EYES (WEAR SAFETY GOGGLES)
PROTECT YOUR HEARING (HEAD PHONES)
Danger warning signs (triangular): General warning of risk of personal injury or damage to the product:
ATTENTION! GENERAL DANGER
ATTENTION! HIGH TENSION
ATTENTION!HIGHTEMPERATURE
ATTENTION! RISK OF CRUSHING
0 INTRODUCTION
0-5
OPERATOR’S MANUAL PRO SERIES
ATTENTION! MOVINGMACHINE COMPONENTS
Prohibition notices (circular) denoting operations which are expressly prohibited to avoid risk of
personal injury.
THE OPERATION INDICATED IN THE TEXT IS STRICTLY PROHIBITED
IT IS STRICTLY PROHIBITED TO CARRY OUT MAINTENANCE WORK IN THE PRESENCE
OF MOVING PARTS.
IT IS STRICTLY FORBIDDEN TO REMOVE THE SAFETY PROTECTION. These safety
guards should be removed only by specialised and authorised technical persons who have
taken care to adopt all security measures to avoid any risk of danger and injury.
EARTHEDCABLES
This symbol indicates GROUND REFERENCE POINT.
0 INTRODUCTION
0 - 6 OPERATOR’S MANUAL PRO SERIES
1.1.5 Updating the manual with the machine modifications
If the MACHINE or MANUAL are MODIFIED in any way, an UPDATE will be sent to be integrated in the Manual.
1.1.6 Original srlre parts
To help us provide a fast and efficient service, always specify the following information when ordering replacement
parts:
•
Machine type as indicated on nameplate;
•
Serial number as indicated on nameplate and stamped on crankcase;
•
Quantity of each item required.
•
Code of required part.
1-1
OPERATOR’S MANUAL PRO SERIES
PRO SERIES 1 GENERAL DESCRIPTION
1 - 2 OPERATOR’S MANUAL PRO SERIES
1 GENERAL DESCRIPTION
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3-1
OPERATOR’S MANUAL PRO SERIES
1 GENERAL DESCRIPTION
1.1 GENERAL DESCRIPTION
1 2
T2000PROisanautomaticsystemforplasticcards
designed to encode the barcode and print
thermographicimages.
T2000 PRO, thanks to the MSPTM system (Multi Smart
Processing), is able to process 4 different cards
simultaneously.
The CIMTHERM module stores all the necessary
information on a Flash memory, it is to say a memory
which can be written without an external programming
device.
3
This allows to store the encoding (machine FW) and
resident data (logos, fonts) directly on the card via a
serialcommunication.
The T2000 PRO machine works connected to a PC
which sends the personalization data using the serial
CIM protocol CHIP 10.
The machine is equipped with an upper cover (2) with
locking key, a push-to-open discharge unit (1) and front
panel (3). To open the front panel (3) it is necessary to
open the upper cover (2) first, then press where
indicated by the label. To close it again, push until it
engages.
7 6 3
5 4 3 2 1
1.2 PRODUCTION CYCLE
The T1000 PRO production cycle can be divided up into
the following phases.
1.
CARD LOAD: The card is taken and moved to the
encoding unit.
2.
MAGNETIC ENCODING AND CHIP (OPTIONAL):
The card is encoded and read in only 2 steps on the 3
tracks in LO-CO (low coercivity) or HI-CO (high
coercivity) according to ISO 7811.
3.
CLEANING STATION: This station automatically
cleans the card cleaning roller.
4.
THERMOGRAPHIC UNIT 1: It prints black and white
or colour images and text on the front of the card.
5.
FLIP-OVER (optional): It rotates the card for
thermographicprinting on both sides.
6.
THERMOGRAPHIC UNIT 2: It prints black and white
or colour images and text on both sides of the card-
7.
UNLOADING: The card is stacked in the unloading
tray or passed on to the next PRO machine. If any error
occurs during the production phase, the card is
discarded in the negative unloading tray and the
machine stops indicating the error.
1 GENERAL DESCRIPTION
1 - 4 OPERATOR’S MANUAL PRO SERIES
1.3 LOADING AND ENCODING UNIT
1
Theloadingunit(1)allowsto storevertically200 cards
0,76 mm thick. The card at the bottom of the pile is
picked up and moved to the working units. The bar code
encoding function can be integrated in the unit, in
accordance with the standards ISO and JIS (Japan). It
is possible to place here the chip contactor which allows
to read and write “contact” cards which comply with the
ISO 7816 standard.
In the thermographic machines, it is possible to use
cards up to 0.40 mm thick by assembling the loading
tooth with a lower ridge supplied with the machine.
1.4 FLIP-OVER
1
The FLIP-OVER (1) is a device which enables a card
rotation of 180°, used if thermographic printing is
desired on both sides of the card.
The FLIP-OVER (1) assumes 2 positions, depending
upon the work to curry out on the cards. At the
beginning of the production, it is necessary to control
that the FLIP-OVER (1) is positioned as shown in
picture 1.4.
This precaution assures a correct functioning of the
device and the correct card alignment during the
passage phase from the FLIP-OVER (1) to the
thermographic printer. The machine reset (activated via
software or via the reset button) automatically positions
the unit.
1 GENERAL DESCRIPTION
1-5
OPERATOR’S MANUAL PRO SERIES
1.5 CLEANING UNIT
The cleaning module (1) is an automatic system which
uses a special adhesive tape to collect the dust from the
card cleaning roller. in the machine set-up, the operator
sets the number of cards (0-999) after which the
cleaning module will activate.
1
1.6 THERMOGRAPHIC PRINTER
The thermographic printer (1) carries out the printing for
the thermic transfer of a logo or of a monochromatic or a
coloured image with a 300 DPI resolution.
In case of monochromatic printing, a ribbon of the
desired colour is used and the printing is carried out in a
singlepassage.
In case of printing a coloured image, the thermographic
printer uses a special ribbon composed of 3
fundamental colours: yellow - magenta - cyan, followed
1
by black and transrlrent (overlay). The printing is
obtained by overlapping in 5 passages.
ATTENTION! THE PRINTING HEAD IS A CUSTOM
CIM UNIT. ONLY USE ORIGINAL HEADS. IF YOU
USE HEADS WHICH ARE NOT ORIGINAL YOU MAY
DAMAGE THE MODULE LOGIC CARDS EVEN
THOUGH THE HEADS MIGHT BE SIMILAR.
1 - 6 OPERATOR’S MANUAL PRO SERIES
1 GENERAL DESCRIPTION
1.7 UNLOADING UNIT
The unloading unit (3), with removable cover (1), allows
to extract the cards.
The cards successfully produced are stored in the upper
part (2) of the unit, while the defective ones are placed
in the lower part (4).
The moving guide allows to store the cards without
1
jamming. To function correctly, it must always be put in
position “fully forward”. On the contrary, the alarm
“unloading not ready” would be generated.
The unloading unit is equipped with sensors which
2
detect if it is full or empty (negative and positive
unloader), generating the respective alarms.
3
4
1-7
OPERATOR’S MANUAL PRO SERIES
1 GENERAL DESCRIPTION
1.8 ELECTRICAL AND TECHNICAL
SPECIFICATIONS
PowerSupply 230 V 50 Hz or 117V
60Hz
AbsorbedPower 200 W
Currentrating 2 A nom (230 V)
2,5 A nom (117 V)
Fuses (2) 5x20 mm T 2,5 A 250 V (230 V)
T 4 A 250 V (117 V)
Logic 16 bit Microprocessor
Backup Lithium Battery 3.6 V
PC interfaces RS 232 Asincr. Prog.+
parallel
Baud Rate Programmable(supplied
9600Baud/N/8/1)
Working Noise (*) Lower than 75 dB (A)
Display 1 LCD 2 lines for 40 Chars.
Keyboard 1 x 21 Programmable keys
(*) Measured during normal working use at a distance of
1 m from the surface of the machinery and at a height of
1,60 m from the floor.
1 - 8 OPERATOR’S MANUAL PRO SERIES
1 GENERAL DESCRIPTION
1.9 EQUIPMENT CLASSIFICATION AND
STANDARD REFERENCE
Category 2
IP Protection IP 20
Standardreference IEC EN 50081-1
IEC EN 50082-1
IEC EN 60950 4th issue
1.10 PHYSICAL ENVIRONMENT AND
OPERATING CONDITIONS
OperatingTemperature +5°C ÷ +40°C
OperatingHumidity 30% ÷ 90%
Operatingaltitude 1000 m
Transportation and-25°C
÷ 55°C storage
temperature
-25°C ÷ 55°C
1.11 DIMENSIONS AND WEIGHT
Height 350 mm
Width 1200 mm
Depth 490 mm
Support 1030 x 440 x 870 mm
Weight 69 Kg
Table of contents
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