CIM PRO EMBOSSER 1000 User manual

EMBOSSER 1000
PRO SERIES
Serial No. Anno/Year
REV. 01.2013

Riproduzione, Modifiche, complete o
parziali traduzioni di questo manuale sono
severamente vietate senza approvazione
della MF GROUP SpA.
Reproduction, Modification, complete or partial
translation of this manual is strictly forbidden
without prior written approval of
MF GROUP SpA
.
© Copyright 2008 Tutti i diritti riservati
© Copyright 2008 All rights reserved
‘E1000 PRO ‘ e’ un marchio registrato da MF GROUP SpA.
‘
E1000 PRO‘
is a registred trade mark by
MF GROUP SpA.
MF GROUP,S.p.A. CIM
Via Serra, 2 - Calderara di Reno
40012 BOLOGNA - Italy
Tel [phone] Fax [phone] www.cimitaly.it
IMPORTANTE: MF GROUP SpA non e’ responsabile
per errori o danni causati dall’uso di accessori
e parti di ricambio non approvati o garantiti da
MF GROUP SpA.
IMPORTANT:
MF GROUP SpA
cannot be held
responsable for any errors or damages caused
by the use of supplies or spare parts not
specifically approved or garanteed by
MF GROUP SpA.

TABLE OF CONTENTS
I - 1
0 INTRODUCTION
0.1 USE OF THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 3
0.1.1 Importance of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 3
0.1.2 Keeping the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 3
0.1.3 Consulting the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 3
0.1.4 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 4
0.1.5 Updating the manual with the machine modifications . . . . . . . . . . . . . . . . . . . . . 0 - 6
0.1.6 Original spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 6
1 GENERAL DESCRIPTION
1.1 GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
1.2 PRODUCTION CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
1.3 LOADING AND ENCODING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4
1.4 EMBOSSING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4
1.5 INFILLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 5
1.6 TIPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 5
1.7 UNLOADING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 6
1.8 ELECTRICAL AND TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 7
1.9 EQUIPMENT CLASSIFICATION AND STANDARD REFERENCE . . . . . . . . . . . . . . . 1 - 8
1.10 PHYSICAL ENVIRONMENT AND OPERATING CONDITIONS . . . . . . . . . . . . . . . . . 1 - 8
1.11 DIMENSIONS AND WEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 8
1.12 PRODUCTION CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 9
1.13 POSITIONING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 10
1.14 GENERAL SAFETIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 11
1.15 RESIDUAL RISKS AND DANGEROUS AREAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 13
1.16 SERVICE MODE FUNCTIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 14
1.17 SAFETY GUARDS FUNCTIONAL CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 14
1.18 DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 15
1.19 DIRECTIVE WEEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 16
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I - 2
TABLE OF CONTENTS
2 UNPACKING
2.1 UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3
3 INSTALLATION
3.1 ACCESSORIES SUPPLIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3
3.2 OPTIONAL ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4
3.3 COLLEGAMENTI ELETTRICI E1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
3.4 PC CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
3.5 ADVISE AND CARE FOR A CORRECT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
3.6 CHOOSING THE WORKING PLACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
3.7 START UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
4 PRODUCING A CARD
4.1 HOW TO PRODUCE A CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3
4.2 MULTICARD SOFTWARE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3
4.3 FIRST START UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3
4.4 FIRTS JOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4
4.5 ENCODER AND MICROCHIP UNITS CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . 4 - 4
4.6 EMBOSSING UNIT CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4
4.7 CONFIGURATION OF THE DATA SOURCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5
4.8 JOB PARAMETERS CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5
4.9 CONFIGURATION OF THE CARD PRODUCTION CONTROL . . . . . . . . . . . . . . . . . . 4 - 5
4.10 USER INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 6
4.11 DRIVER CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 6
4.12 PREPARATION FOR PRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 7
4.13 CARD PRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 7
4.14 MACHINE START UP AND PRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 7
4.15 MULTICARD TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 8
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TABLE OF CONTENTS
I - 3
5 RIBBON REPLACEMENT AND ADJUSTMENTS
5.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3
5.2 LOADING UNIT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3
5.3 SOSTITUZIONE NASTRO INFILLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 4
5.4 TIPPER RIBBON COSUMPTION ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 5
5.5 TIPPER PRESSURE REGULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 5
5.6 TIPPER TEMPERATURE REGULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 5
5.7 TIPPER RIBBON REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6
6 TROUBLESHOOTING
6.1 PROBLEMS AND SOLUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 3
7 MAINTENANCE
7.1 PLANNED MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 3
7.2 RECOMMENDED LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 4
7.3 LOADING UNIT LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 4
7.4 TROLLEY TRUCK LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 5
7.5 CLEANING OF CLAMPING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 5
7.6 TIPPER LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 6
8 LINK WARE CONNECTIONS
8.1 LINK WARE CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 3
A MACHINE SET UP
A.1 SET UP PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 3
A.2 CONSOLLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 4
A.3 KEYBOARD DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 5
A.4 SETUP PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 6
A.5 GENERAL PROGRAMMING OF THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 8
A.6 E1000CONFIGURATION PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 10
A.7 SERIAL INTERFACE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 13
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I - 4
TABLE OF CONTENTS
A.8 E1000 MECHANICAL PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 14
A.9 PROTOCOLS MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 17
A.10 USER’S PASSWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 20
A.11 EMBOSSING WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 20
A.12 KEYPAD LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 21
A.13 PARAMETERS RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 22
A.14 PROCESSED CARDS COUNTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 22
A.15 CARD TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 23
A.16 MECHANICAL SETUP DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 24
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0 - 1
0 INTRODUCTION
PRO SERIES
OPERATOR’S MANUAL PRO SERIES

0 - 2
0 INTRODUCTION
This page is intentionally left blank
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0 INTRODUCTION
0 - 3
0.1 USE OF THIS MANUAL
___________________________________________________________________________________________
0.1.1 Importance of this manual
This manual contains the instruction for putting into service, using and maintenance of the E1000 PRO machine.
Before installing and putting the machine into service, we recommend to carefully read all the instructions in this
manual, with particular reference to chapters 1,2 and 3, as the effectiveness of any servicing operations depends on
the correct and methodical application of the information contained herein.
If you run into difficulties or setbacks, CIM SERVICE DEPARTMENT will be happy to provide you with the
necessary advice and assistance.
MF GROUP SpA. declines any liability for any injury or damage resulting from incorrect or unsuitable operations.
MF GROUP SpA reserves the right to make any modifications aimed at improving its products without prior notification.
Please ensure that any amendments or updates you may receive are kept with the original version of this manual.
___________________________________________________________________________________________
0.1.2 Keeping the manual
Do not tear or remove pages from this manual, do not over write any parts of this manual for any reason.
Keep the manual in safe place protected from heat and humidity.
__________________________________________________________________________________________
0.1.3 Consulting the manual
This manual includes:
•COVER PAGE IDENTIFYING THE TYPE OF PRODUCT
•TABLE OF CONTENTS
•INSTRUCTIONS AND/OR NOTES ON THE PRODUCT
The INSTRUCTIONS AND/OR NOTES ON THE PRODUCT define the safe working practices, correct procedures
and skills required to service the machine correctly.
Please note that some of the illustrations in the manual, which are included to help you identify the parts described
in the text, show standard engines and therefore may differ in some details with respects to the product in your
possession.
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0 - 4
0 INTRODUCTION
0.1.4 Symbols used
The Safety symbols and notices shown below are used throughout this manual to draw the reader’s attention to the
hazards associated with particular procedures and operations which could result in damage to the machines or
personal injury, or to indicate good working practices.
The same warning symbols are also placed on the machine to indicate dangerous areas.
GENERAL OPERATIONAL NOTE
PAY ATTENTION TO THE SYMBOLS AND TO THE INSTRUCTIONS IN THE ADJACENT
TEXT.
Safety notices (rectangular): you must use the protection shown in the notices when carrying out the
operation in question to avoid risk of personal injury:
ROTECT YOUR HANDS (WEAR GLOVES)
ROTECT YOUR EYES (WEAR SAFETY GOGGLES)
PROTECT YOUR HEARING (HEAD PHONES)
Danger warning signs (triangular): General warning of risk of personal injury or damage to the product:
ATTENTION! GENERAL DANGER
ATTENTION! HIGH TENSION
ATTENTION! HIGH TEMPERATURE
ATTENTION! RISK OF CRUSHING
OPERATOR’S MANUAL PRO SERIES