Clarke ETC400 Troubleshooting guide

0706
MODEL No: ETC400
Part No: 3400748
OPERATION & MAINTENANCE
INSTRUCTIONS
600W ELECTRIC TILE CUTTER
600W ELECTRIC TILE CUTTER

Waste electrical products should not be disposed of with general household waste. Please dispose
of at your local recycling facility.
Please note that the details and specifications contained herein, are correct at the time of going to print. However,
CLARKE International reserve the right to change specifications at any time without prior notice.
SPECIFICATIONS
Motor: .......................................................................... 230v ~ 50Hz 1ph
Power Rating: ............................................................................... 600W
No Load Speed: .................................................................... 3000 RPM
Operating Temperature: ............................................... -15°C to 40°C
Fuse Rating: .............................................................................. 13 amp
Table Dimensions: ........................................................... 500 x 385mm
Cutting Angle: ............................................................................ 0° - 45°
Max Cutting Depth @ 90°: ......................................................... 25mm
Max Cutting Depth @ 45°: ......................................................... 17mm
Cutting Disk: ..................................................... Ø180 x Ø22.2 x 2.2mm
Sound Power Level: .......................................................... 84.2 dB L wa
Sound Pressure Level: ......................................................... 71.2 dB (A)
Vibration Emissions: ................................................................. <2.5m/s²
Overall Dimensions (LxWxH): ............................... 760 x 590 x 930mm
Net Weight: .................................................................................... 27Kg
Duty Cycle: ...................................................................................... S1**
** May be run continuously
-2-

-3-
Thank you for purchasing this CLARKE Tile Cutter designed for DIY and light commercial use
for cutting all types of ceramic tiles..
Before attempting to use the cutter, please read this manual thoroughly and follow the
instructions carefully. In doing so you will ensure the safety of yourself and that of others around
you, and you can look forward to the equipment giving you long and satisfactory service.
CLARKE GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt as proof of purchase.
This guarantee is invalid if the product is found to have been abused or tampered
with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be
returned to us without prior permission.
This guarantee does not effect your statutory rights.
CONTENTS Page No
Specifications ........................................................................................ 2
Declaration of Conformity .................................................................. 2
Guarantee ............................................................................................. 3
Safety Precautions ................................................................................ 4
Electrical Connections ......................................................................... 5
Check List ............................................................................................... 6
Assembly ................................................................................................ 7
Operation .............................................................................................. 8
Maintenance ........................................................................................ 9
Parts Diagram ...................................................................................... 10
Parts List ................................................................................................ 11
NOTE: this instruction manual is not a definitive guide to tiling, but a guide on using this
equipment only.

-4-
SAFETY PRECAUTIONS
WARNING:
As with all machinery, there are certain hazards involved with their operation
and use. Exercising respect and caution will considerably lessen the risk of
personal injury. However, if normal safety precautions are overlooked or
ignored, personal injury to the operator or damage to property, may result.
1. ALWAYS Learn the machines applications, limitations and the
specific potential hazards peculiar to it. Read and become familiar
with the entire operating manual.
2. ALWAYS use a face or dust mask if operation is particularly dusty.
3. ALWAYS check for damage. Before using the machine, any
damaged part, should be checked to ensure that it will operate
properly, and perform its intended function. Check for alignment of
moving parts, breakage of parts, mountings, and any other
condition that may affect the machines operation. Any damage should be
properly repaired or the part replaced. If in doubt, DO NOT use the machine.
Consult your local dealer.
4. ALWAYS disconnect the tool/machine from the power supply before servicing and
when changing accessories.
5. ALWAYS wear safety goggles, manufactured to the latest European Safety
Standards. Everyday eyeglasses do not have impact
resistant lenses, they are not safety glasses.
6. ALWAYS keep work area clean. Cluttered areas and
benches invite accidents.
7. ALWAYS ensure that adequate lighting is available. A
minimum intensity of 300 lux should be provided. Ensure
that lighting is placed so that you will not be working in
your own shadow.
8. ALWAYS keep children away. All visitors should be kept a safe distance from the
work area, especially whilst operating the machine.
9. ALWAYS maintain machine in top condition. Keep tools/ machines
clean for the best and safest performance. Follow maintenance
instructions.
10. ALWAYS handle with extreme care do not carry the tool/
machine by its’ electric cable, or yank the cable to disconnect
it from the power supply.
11. ALWAYS ensure the switch is off before plugging in to mains. Avoid
accidental starting.
12. ALWAYS concentrate on the job in hand, no matter how trivial it may
seem. Be aware that accidents are caused by c
carelessness due to familiarity.
13. ALWAYS keep your proper footing and balance at all
times - don’t overreach. For best footing, wear rubber
soled footwear. Keep floor clear of oil, scrap wood, etc.
14. ALWAYS keep your hands well away from the cutting disk.

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply
through an approved 13 amp BS 1363 plug, or a suitably fused isolator
switch.
WARNING! THIS APPLIANCE MUST BE EARTHED
IMPORTANT: The wires in the mains lead are coloured in accordance
with the following code:
Green & Yellow - Earth
Blue - Neutral
Brown - Live
As the colours of the flexible lead of this appliance may not correspond
with the coloured markings identifying terminals in your plug proceed as
follows:
• Connect the GREEN & YELLOW cord to terminal marked with a letter
“E” or Earth symbol “ ” or coloured GREEN or GREEN & YELLOW.
• Connect BROWN cord to terminal marked with “L” or coloured RED.
• Connect BLUE cord to the terminal marked with “N” or coloured BLACK.
If this appliance is fitted with a plug which is moulded onto the electric
cable (i.e. non-rewirable) please note:
1. The plug must be thrown away if it is cut from the electric cable. There is a
danger of electric shock if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. Should you wish to replace a detachable fuse carrier, ensure that the
correct replacement is used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from your local dealer
or most electrical stockists.
Fuse Rating
The fuse in the plug must be replaced with one of the same rating - 13amps
and this replacement must be ASTA approved to BS1362.
Cable Extension
If a cable extension is needed, it is essential to ensure that the size of the
conductors is at least the same size as those of the power cable supplied.
ELECTRICAL CONNECTIONS
-5-

-6-
CHECK LIST
Before attempting to assemble and use the tiling cutter, carefully unpack and lay out the
contents on a clean surface.
Check for missing/damaged parts. If any shortages or damage is found, please notify your
Clarke dealer where the cutter was purchased ASAP, alternatively telephone Clarke
International on 020-8988-7400.
CONTENTS
Note: Item Nos in brackets refer to parts diagram on page 9
•4 x legs with rubber feet (75 & 74) + 4 x Screws (80), and 4 x Spring washers (79).
•1 x Base frame (77).
•1 x Main cutter assembly, includes cutting disk (fitted).
•1 x Adjustable Guide ( 1 & 45 to 54)
•2 x Stop (1, 2 & 3).
•1 x Water tray (73).
•2 x Retaining Clamp (28 & 76).
•2 x Wrench.
•1 x Hexagon Wrench.
•1 x Operation and Maintenance Instruction Manual.
ASSEMBLY
1. Attach the legs to the base unit using the screws and washers supplied, do not tighten
screws until all four screws are fitted finger tight, once the four legs are loosely fitted rest
the stand on a firm flat surface.
4. Carefully rest the main body of the tile
cutter on the edge of the water tank
as in Fig. 2 (also see Fig. 3 pump
location). Ensure the pump with cable
and hose are routed down through the
hole in the base as shown.
5. Hook the edge of the pump into the
side bracket as shown at ‘A’ whilst
pivoting the pump as shown at ‘B’, and
finally pressing home to secure the
pump as shown in Fig 3 overleaf.
Proceed to tighten all the leg securing screws with hex key
provided, DO NOT overtighten.
2. Loosely attach the retaining clamps (76) with bolts (81)
inserted from inside the base and securing knobs on the
outside (28) as in fig. 1, DO NOT tighten yet.
3. Lay the plastic water tank (73) into the base unit ensuring it
sits flat, secure in position with retaining clamps, tighten
finger tight only.
Fig. 1
Fig. 2

-7-
ASSEMBLY cont.
6. Install the pump by clipping into position
as shown in Fig. 3, ensure the pump tubing
is not kinked.
7. Once the pump is clipped firmly into position, carefully lower the cutter assembly into
position in the water tank taking care not to trap the pump tubing or pump power
lead. Check the cutter assembly is sitting flat before continuing.
8. Remove the head securing knob, arrowed in Fig.
4, This will free the head and allow it to be moved
in order to gain access to the securing post,
arrowed in Fig. 5.
Fig. 4
Fig. 5
Fig. 3
10. To prevent damage to the electrical
input cable and the coolant hose, they
are encased in a flexible track. The track
needs to be secured at the motor end
as indicated in Fig.6, using the two
screws provided
9. Unscrew and remove the securing post and, store
safely, with securing nut, for use if the cutter is
transported at a later date.
NOTE: removing the securing post is optional, and is
only necessary in order to use the maximum table
width available.
Carefully continue traversing the head towards
the R/H side until it reaches the stop.
Fig. 6

11. Two Head Transverse Stops are provided on
the top of the machine. These allow head
movement to be restricted, as desired.
Thread the slides on to the screw threads
of the transverse stops, ensurintg they are
the right way up, then screw on the stop
knobs as shown in Fig.7 Fig. 7
Temporarily position stops, one at each
end of the unit and loosely secure with
locking knobs.
Fig. 7
12. Screw the plug into the hole in the water tank, ensuring the
rubber washer is beneath the tank.
13. Finally, remove the cutting disk cover - three screws, and check
to ensure the disk is properly secured. Remember the securing
nut carries a LEFT HAND THREAD - turn ANTICLOCKWISE to
TIGHTEN.
OPERATION
1. Fill the water tank with clean cold water until the top of the pump is just covered, DO
NOT overfill. Check the water level constantly during use and top up as necessary.
3. With the machine disconnected from the
mains supply, measure the tile to be cut and
proceed to adjust:
a.) The angle of the cutting head which
can be adjusted up to 45 degrees from
the horizontal for mitre edge cuts if
required. For normal straight cuts at 90°,
the head should be set to zero degrees
in the scale at the R/H end of the
machine.
CAUTION: Ensure the unit is completely stable by adjusting the legs accordingly
L/H Side
R/H Side
Fig. 8 2. Traverse the head as far as possible to the
left hand side of the machine.
b.) For straight cuts, remove the Mitre Gauge by
unscrewing the two knurled nuts arrowed in Fig. 9 and slide
the assembly out of the housing. The tile is then place up
against the fence as desired.
For angle cutting, the mitre gauge is set as indicated in
Fig.9, with the appropriate angle set, and the gauge fully
locked in position.
5. Start the machine by pressing the green button on the switch
panel, marked ‘I’, wait for the cutting disc to reach full speed
before continuing.
6. Hold the tile to be cut firmly at all times, against the gauge/
fence. Slowly move the head towards the R/H side until
the cutting disc just touches the tile. Continue steadily
moving the head whilst observing the cut as you do so.
Fig. 9
-8-

-9-
MAINTENANCE
When carrying out servicing or maintenance tasks...ALWAYS disconnect the machine from
the mains supply.
Clean external parts of the machine with a damp soft cloth, DO NOT use harmful abrasives
or chemicals as this could damage the machine and invalidate your warranty
The bearings etc are all sealed and packed with lubricant which should last the lifetime of
the machine.
Periodically inspect for wear, the runners on the underside of the aluminium extrusion (Item
6 in parts list) which the head bearings run, clean the runners and reapply a thin film of
general purpose grease to the runners.
Always rotate the cutting disk by hand before use to check for cracks or distortion. If any
damage is detected, renew the disk. NEVER use a cracked/damaged cutting disc.
Remember - the disk securing nut carries a LEFT HAND THREAD. Turn clockwise to undo.
Check the power cable to ensure it is in perfect condition, any defects should be rectified
before using the cutter again.
Drain the water tank after use and ensure it is dry before storing. To clean the water tank
thoroughly, it will be necessary to remove the tank completely (refer to the installation
instructions to do this).
Clean the pump by running it under cold water to remove any sediment etc. Separate the
filter from the body by carefully turning the filter housing half a turn and gently pulling apart,
taking care not to let the Impeller etc fall out.
ALWAYS maintain the machine in top condition. When not in use, keep it covered, and
store in a dry place, not exposed to the elements.
DO NOT force the head. Maintain the maximum disc speed at all times, allow the
tool to do the work.
Always cut in a straight line and DO NOT attempt to cut a curved line.
Keep hands well clear of the disk whilst it is in motion. Remove all pieces using a
scrap piece of wood, or similar, before making the next cut.
5. To stop the machine at any time, press the red button on the switch panel marked ‘O’.
NEVER attempt to slow the machine quickly by putting excess pressure on the disk.
Always do this as soon as cutting has been completed, and before making any
adjustments to the machine. NEVER attempt to make adjustments, however small,
whilst the disc is running, ALWAYS wait for it to come to a complete stop first.
NOTE: In order to get the feel of the machine and reduce the possibility of wastage, we
recommend that trial cuts are made first with surplus or scrap material of a similar type to
that to be cut.

-10-
PARTS DIAGRAM

-11-
PARTS LIST
1 HTETC40001 Knob 2
2 HTETC40002 Locating Block (A) 2
3 HTETC40003 Locating Block (B) 2
4 HTETC40004 Hex Bolt M6x20 2
5 HTETC40005 Guide Ruler 1
6 HTETC40006 Guide Bar 1
7 HTETC40007 Wing Nut 2
8 HTETC40008 Flange 1
9 HTETC40009 Baffle 1
10 HTETC40010 Screw M5x12 2
11 HTETC40011 Spring Washer Ø5 2
12 HTETC40012 Flat Washer Ø5 2
13 HTETC40013 Inner Blade Cover 1
14 HTETC40014 Rubber Stop 2
15 HTETC40015 Screw M5x16 2
16 HTETC40016 Clamp 2
17 HTETC40017 Flat Washer Ø8 4
18 HTETC40018 Ecentric Shaft 1
19 HTETC40019 Bearing 2
20 HTETC40020 Circlip Ø9 4
21 HTETC40021 Motor Bracket 1
22 HTETC40022 Pointer 1
23 HTETC40023 Spring Washer Ø8 4
24 HTETC40024 Hex Bolt M8x12 2
25 HTETC40025 Handle 1
26 HTETC40026 Hex Bolt M6x16 4
27 HTETC40027 Screw M5x20 4
28 HTETC40028 Knob 2
29 HTETC40029 Locking Knob 2
30 HTETC40030 Hex Bolt M6x18 3
31 HTETC40031 Side Bracket 1
32 HTETC40032 Hex Post 1
33 HTETC40033 Chain Assembly 1
34 HTETC40034 Outer Blade Cover 1
35 HTETC40035 Hex Nut M8 1
36 HTETC40036 Outer Flange 1
37 HTETC40037 Cutting Disc 1
38 HTETC40038 Screw M6x16 1
39 HTETC40039 Spring Washer Ø6 1
40 HTETC40040 Inner Flange 1
41 HTETC40041 Hex Nut M8 4
42 HTETC40042 Screw M6x16 2
43 HTETC40043 Motor 1
44 HTETC40044 Power Cord 1
45 HTETC40045 Slide Block 2
46 HTETC40046 Mitre Gauge 1
47 HTETC40047 Pointer 1
48 HTETC40048 Flat Washer Ø4 1
49 HTETC40049 Screw M4x6 1
50 HTETC40050 Nut 1
51 HTETC40051 Washer 1
52 HTETC40052 Washer 1
53 HTETC40053 Mitre Gauge 1
54 HTETC40054 Knob 1
55 HTETC40055 Pointer 1
56 HTETC40056 Washer 1
57 HTETC40057 Side Bracket (B) 1
58 HTETC40058 Bracket (A) 1
59 HTETC40059 Extension Table (B) 1
60 HTETC40060 Front Rail (Right) 1
61 HTETC40061 Large Washer, Ø5 1
62 HTETC40062 Hex Bolt M5x25 2
63 HTETC40063 Screw M4x10 8
64 HTETC40064 Main Table 1
65 HTETC40065 Front Rail Left 1
66 HTETC40066 Extension Table (A) 1
67 HTETC40067 Table Support 2
68 HTETC40068 Hex Nut M6 4
69 HTETC40069 Large Washer 4
70 HTETC40070 Bracket (B) 1
71 HTETC40071 Hex Bolt M6x40 4
72 HTETC40072 Pump 1
73 HTETC40073 Water Tank 1
74 HTETC40074 Rubber Foot 4
75 HTETC40075 Leg 4
76 HTETC40076 Retaining Clamp 2
77 HTETC40077 Base frame 1
79 HTETC40079 Spring Washer 4
80 HTETC40080 Skt Screw M10x20 4
81 HTETC40081 Square Bolt 2
82 HTETC40082 Hose 1
83 HTETC40083 Water Tank Plug 1
No. Part No Description Qty No. Part No Description Qty