Clarke STRONG-ARM CML3 Quick reference guide

Hydraulic Motorcycle Lift.
Hydraulic Motorcycle Lift.
Model CML3 & CML3 AIR
Part No: 7610143
ASSEMBLY & OPERATING
INSTRUCTIONS 1205

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SPECIFICATIONS
Maximum Load ................................................................ 450kg (1000lbs)
Table Length (mm) .......................................................... 2200
Table Length - with Ramp (mm) .................................... 2790
Max. Table Height (mm) ................................................. 750
Net weight incl. wheel clamp ........................................ 145kg
Operating Temp. range .................................................. 4OC - 40OC
Operating Air Pressure (Air version only) ....................... 120-200psi (8-13bar)
DO NOT ENTER UNDER THE PLATFORM
UNLESS IT IS MECHANICALLY LOCKED
(see instructions)
DO NOT EXCEED MAXIMUM LOAD
450KG (1000LBS)
For Spare Parts and Service, please contact your nearest dealer,
or CLARKE International, on one of the following numbers.
PARTS & SERVICE TEL: [phone]
PARTS & SERVICE FAX: [phone]
or e-mail as follows:
PARTS: [e-mail]
SERVICE: [email protected]
PARTS & SERVICE CONTACTS

Thank you for purchasing this CLARKE Motorcycle Lift.
Before using this equipment, please read this instruction manual thoroughly, and follow all directions
carefully. By doing so, you will ensure your own safety, and that of others around you. Used carefully
and considerately, this Motorcycle lift will give you long and trouble free service.
SAFETY PRECAUTIONS
1. Only use the Lift for the purpose for which it was intended. Do not exceed its capacity
of 450kg.
2. Do not rely upon the Hydraulic Ram to support the Table. Always use the Locking Bar
(see Assembly instructions) to secure the table, in one of the two positions provided.
IMPORTANT!
NEVER enter under the platform unless it is mechaniclly locked using the safety bar
provided.
GUARANTEE
This product is guaranteed against faults in manufacture for 12 months from purchase
date. Please keep your receipt which will be required as proof of purchase.
This guarantee is invalid if the product has been abused or tampered with in any way, or
not used for the purpose for which it is intended.
The reason for return must be clearly stated.
This guarantee does not affect your statutory rights.
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3. To provide stability when working, and
before putting the table under load,
always screw down the Stabilisers,
(See illustration).
NOTE: The castors are not designed to take the
weight of a fully loaded table. On no account
must you raise the table with a load on board,
unless the stabilisers are screwed down,
relieving the strain on the castors. The castors
are only designed to allow the Motorcycle Lift
to be moved easily and quickly around the
workshop.
4. Always use the Wheel Clamp to firmly secure the motorcycle front wheel.
5. On NO ACCOUNT must anyone ride a motorcycle on to the Table, as the Lift will not
withstand the additional weight, and will cause the Ramp and Table to buckle.

ASSEMBLY INSTRUCTIONS.
Using a clean, level area, unpack the equipment, laying out the loose items.
The Motorcycle lift is packed flat, that is to say, in its lowest position. It is fully assembled,
except for a few ancillary items, which are fitted as follows:
1. Attach the largest Foot Lever, (A), to its
square spigot on the base of the unit, with
the foot pedal facing upwards, and set at
approximately 10 o‘clock - looking side on.
2. Attach the Lowering Pedal (B) in the
manner shown in Fig.2.
3. Attach the Safety Plate (C), using the nuts,
bolts and washers provided. This plate is
essential to prevent accidental contact
with the lowering pedal which could result
in the lowering of the table.
4. Attach the two Casters (D), securing with
the nuts bolts and washers provided.
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5. Attach the Ramp (E) by dropping the lugs
into the holes in the table and securing with
the ‘R’ clips provided.
6. CML3 - Pump the foot pedal very gently to
begin with, to ensure that all parts are free.
Continue to pump the pedal, and observe the
table rising. If any resistance is felt, investigate to
ensure that no part is jammed by a loose or stray
ancillary component.
7. When the Table is at its full height, it should be
possible to insert the Locking Bar (F), through
the hole in the Frame, (adjacent to the castor
assembly bracket), the corresponding holes in
each side of the Front Lifting Arm, and out
through the opposite side of the Frame.
The Locking Bar secures the table to
prevent any possibility of it lowering
for any reason, and to provide a
stable working platform.
8. Press the Lowering Lever (B) so that the
weight of the table is taken by the Locking
Bar.
9. Attach the Front Wheel clamps (G & H)
and stop Plate (J) in the manner shown in
Fig.4.
10. Attach the Lashing Eyes (K) - one to each
side as shown in Fig. 4
The lift is now fully assembled.
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6A. CML3 AIR
Using all precautions with regard to using
Air equipment - REFER TO THE AIR
COMPRESSOR MANUAL, connect a
suitable air hose equiped with a snap on
type connector to the Hand Controller,
shown in Fig. 5.
The hand controller is located on the end
of the hose leading to the hydraulic ram.
Start the compressor with the outlet pressure set to zero, then open the outlet tap.
Set the output pressure to between 8 - 13 bar, depending upon compressor size.
Taking all precautions, as previously described, press down the operating lever of the
hand controller. The ram will begin to operate and the platform will rise. Be prepared to
release the lever immediately should any part of the lift become snagged.
Raise the platform to its maximum height, then proceed as described in para. 7 on page
4.
NOTE: A 1HP (MIN) Air compressor is recommended for operation, although a 2HP machine
will increase the speed of operation.
To Lower the Lift
As the weight of the table is taken by the Locking Bar, it is necessary to pump the Foot
Lever slightly in order to take the strain, and then remove the Locking Bar,
Visually check under and around the Lift to ensure that no obstacle will interfere when
lowering the table.
Depress the Lowering Lever until the table is at its lowest position.
To manoeuvre the Lift around the workshop, screw up the stabilisers to allow the castors
to function. For storage purposes, always screw the stabilisers down, to take the weight
off the castors.
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MAINTENANCE.
1. Periodically, check that all joints and pivots are clean and moving freely. Lubricate
all pivots and spindles, with light oil, using the oil holes provided.
2. Check the action of the hydraulic ram and inspect for leaks. If leaks are apparent,
do not use the Lift, but carry out or submit for repair before use.
3. Always carry out a visual check before use to ensure the lift is serviceable, never take
things for granted.
OPERATION
For safety purposes, loading the lift is essentially a two man operation.
DO NOT exceed the maximum lifting capacity of 450kg (1000lbs)
UNDER NO CIRCUMSTANCES must you ride a motorcycle on to the lift, and on no account
allow anyone to mount the motorcycle whilst it is on the table.
With the lift maneouvered to a suitable position
which allows adequate working space, screw
down the stabilisers in order to take the weight off
the casters and to prevent any possible movement
of the table whilst working.
With the wheel clamp wide open, lower the table
to its lowest position and with one person either side
of the motorcycle, position it on the table so that
the front wheel rests up against the Stop Plate.
Wind in the moveable wheel clamp to secure the
front wheel, and tighten.
Secure the machine with straps using the lashing
eyes, one each side of the table.
Before raising the table, check to ensure the motorcycle is perfectly stable.
Ensuring there is nothing to obstruct the table, press the raising lever repeatedly, or use the
air controller if fitted, and raise to an appropriate height to insert the safety bar.
NOTE: Two positions are provided into which the safety bar may be inserted, giving two
working heights.
With the safety bar correctly inserted, lower the table using the lowering foot lever to ensure
the full weight of the table is taken by the safety bar.
If the rear wheel is to be removed, ensure the motorcycle rests on its centre stand, and well
lashed down. Alternatively, a’Paddock Stand’ may be used to raise and secure the trailing
axle. The cover of the opening, at the rear of the table, may be removed to facilitate the
removal of the rear wheel.
IMPORTANT!
ENSURE THE FOLLOWING BEFORE COMMENCING WORK:
• The safety bar is inserted and the table lowered so that the safety
bar is taking the FULL weight of the table
• The motorcyle securely lashed.
• The stabilisers are screwed down to prevent the lift from moving.
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PARTS DIAGRAM - CML3
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PARTS DIAGRAM - CLM3 AIR
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PARTS LIST
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1 Hydraulic pump 1 HJCML30101
1 Hydraulic pump (AIR) 1 HJCML30101A
2 Link 1 HJCML30102
3 Pin 1 HJCML30103
4 R-pin 6 HJCML30104
5 Release valve spindle 1 HJCML30105
6 Link 1 HJCML30106
7 Pin 2 HJCML30107
9 Pump piston spindle 1 HJCML30109
10 Release foot pedal 1 HJCML30110
11 Lift foot pedal 1 HJCML30111
12 Bolt M6x16 8 HJCML30112
13 Washer 6mm 17 HJCML30113
14 Castor fork assembly 2 HJCML30114
15 Bolt M12x70 4 HJCML30115
16 Washer 12mm 8 HJCML30116
17 Bush 4 HJCML30117
18 Adjusting screw assy 2 HJCML30118
20 Lock washer 6mm 9 HJCML30120
21 Nut M6 9 HJCML30121
22 Locking bar 1 HJCML30122
23 Washer 10mm 22 HJCML30123
24 Bolt M10x20 4 HJCML30124
25 Lock washer 12mm 8 HJCML30125
26 Nut M12 8 HJCML30126
27 Spring 1 HJCML30127
28 Bush 4 HJCML30128
29 Bolt M12x40 4 HJCML30129
30 Nut M10 4 HJCML30130
32 Baffle plate 1 HJCML30132
33 Bolt M10x25 12 HJCML30133
34 Clamp Adjuster 1 HJCML30134
35 Platform 1 HJCML30135
36 Sliding plate 1 HJCML30136
37 Leading plate 1 HJCML30137
38 Front lifting arm 1 HJCML30138
39 Rear lifting arm 1 HJCML30139
40 Lifting arm spindle 1 HJCML30140
41 Bolt M8x12 5 HJCML30141
42 Nut M16 4 HJCML30142
43 Washer 14mm 2 HJCML30143
44 Front wheel 2 HJCML30144
46 Washer 16mm 2 HJCML30146
47 Cotter pin 2 HJCML30147
48 Connection 1 HJCML30148
49 Frame assembly(RH) 1 HJCML30149
50 Frame assembly(LH) 1 HJCML30150
51 Lifting arm top rod 1 HJCML30151
52 Front spindle 1 HJCML30152
53 Bolt M6x30 1 HJCML30153
54 Bolt M6x20 4 HJCML30154
55 Pump base 1 HJCML30155
56 Bolt M8x10 1 HJCML30156
57 Movable vise assy 1 HJCML30157
58 Stationary vise assy 1 HJCML30158
59 Rubber protector 2 HJCML30159
60 Bolt M6x8 24 HJCML30160
61 Plastic cover 4 HJCML30161
62 Protection Plate 1 HJCML30162
63 Lashing Eye 2 HJCML30163
64 Air Hose 1 HJCML30164
65 Air Controller 1 HJCML30165
No. Description Qty Part No: No. Description Qty Part No:
WHEN ORDERING SPARE PARTS, PLEASE SPECIFY
WHETHER FOR THE CML3 OR CML3AIR