Clarke Air CAT159 Installation and operating instructions

INSTALLATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC0217
AIR FILTER
MODEL NO: CAT159 & CAT169
PART NO: 3120173 & 3120183

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
INTRODUCTION
Thank you for purchasing this CLARKE in-line Air Filter.
The CAT159 is equipped with a manual water drain tap and the CAT169 drains
automatically under pressure.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
Your air filter has been designed to give long and trouble free service. If,
however, having followed the instructions in this booklet carefully, you
encounter problems, consult your local CLARKE dealer.
SPECIFICATIONS
CONTENTS
1 x Air Filter Assembly
2 x 1/2” BSP to 1/4” BSP adaptor
1 x 1/4” male to male connector
Dimensions (D x W x H) 70 x 70 x 173 mm
Weight 0.528 kg
Air Inlet /Outlet Size 1/2“BSP (female)
Max Outlet Pressure 140 psi / 9.7 bar (9.9 kgf/cm2)
Max Supply Pressure 213 psi /14.7 bar (15 kgf/cm2)
Max Flow Rate 110 CFM @ 90psi
Filtration 5 um
Bowl Capacity 45 cm2
Bowl material Polycarbonate
Ambient/Media Temperature 0-60 deg C

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
GENERAL SAFETY RULES
WORK ENVIRONMENT
1. Keep the work area clean and tidy.
2. Dress appropriately - do not wear loose clothing or jewellery. Tie long hair
out of the way.
3. Keep children and visitors away - do not let children handle the tools.
4. Do not operate air tools where there are flammable liquids or gases.
USE OF AIRLINE EQUIPMENT
1. Stay alert and use common sense - do not operate an air tool when you
are tired or under the influence of alcohol, drugs or medication.
2. Do not overreach when using air tools - Keep proper footing and balance
at all times.
3. Never use oxygen, CO2, combustible gasses or any type of bottled gas as
a source of power for air tools.
4. Do not exceed the maximum pressure for the airline component stated in
the specification.
5. Check airline hoses for leaks or worn condition before use and ensure that
all connections are secure.
6. Keep the air supply hose away from heat, oil and sharp edges.
7. Avoid damaging the components for example by applying excessive force
of any kind.
8. Always maintain any air tool to be used with care. Keep it clean for the
best and safest performance.
CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN
PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
COMPRESSED AIRLINE REQUIREMENTS
• Use only clean, dry, regulated compressed air as a power source.
• Air compressors must comply with the appropriate European
Community Safety Directives.
• A build-up of moisture in the air compressor will accelerate wear
and corrosion in the air tool. Ensure any moisture is drained from the
compressor daily and the airline filter is kept clean.
• If an unusually long air hose is required, (over 8 metres), the line
pressure or the hose inside diameter may need to be increased.
• The air hose must be rated at least 150% of the maximum operating
pressure of the air tool.
• A typical air line layout is shown above. If an automatic in-line filter &
regulator are used, they will keep the tool in good condition, and
the lubricator should be regularly checked and topped up with oil.
SAE 10 oil should be used, and the lubricator adjusted to approx 2
drops per minute.
• Never exceed the maximum operating pressure for the air tool.
Ensure that air pressure does not exceed that stated in the
specification for the tool when running. Higher pressures and
contaminated air will shorten the life of the air tool due to faster
wear and is a possible safety hazard.
WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU
ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF
COMPRESSORS AND A COMPRESSED AIR SUPPLY.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
INSTALLATION
The filter will usually be connected to rigid airline components to each side.
1. Remove the blanking plugs from
each connection port and
connect to the supply and delivery
hoses.
Note that a pair of 1/4” BSP adaptors
are supplied.
• Note the arrow mark on top of
the filter body, indicates the
direction of air flow.
Use PTFE tape if required, to ensure
airtight connections.
2. If required, fit a mounting bracket
(available separately) to a suitable
support, situated close to the filter.
3. In the case of the CAT169, you
may fit a flexible hose to the drain
outlet.
4. Your filter is now ready for use.
ACCESSORIES
A wide range of accessories is available including filter/regulators, lubricators,
high-pressure hoses (5 to 50 metres) etc.
Contact your CLARKE dealer for further information or CLARKE International
Service Department.
WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU
ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR
COMPRESSORS AND COMPRESSED AIR SYSTEMS.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
MAINTENANCE
1. Before using the airline, drain water from the air reservoir at the compressor.
2. Check any supply airline filter for blockage and clean if necessary.
3. Check the condition and the filter
bowl and clean out as follows if
badly contaminated.
4. Remove the outer bowl cover by
pulling the spring loaded catch
down and twisting the bowl
45deg, then pulling the bowl from
the body (against any frictional
resistance from the O-ring).
NOTE: In the case of the CAT159 the
bowl and bowl cover will remain connected by the drain tap.
5. The clear bowl and filter element
can then be washed out before
re-assembly.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
PARTS LIST & DIAGRAM
.
Ref No Description
1 Main Housing
2 Baffle
3 Screw Arbor
4 Filter Element
5 Baffle Board
6 Drain Valve Seat
7 O-Ring
8 Inner Bowl
9OuterBowl
10 Spring
11 Trigger Lock Plate
12 Set Pin
13 O-Ring
14 Manual Drain (CAT159)
Auto Drain Valve (CAT169)