Clarke CAT184 Installation and operation manual

OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC0619 - ISS 1
AIRLINE FILTER
MODEL NO: CAT184
PART NO: 3120501

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INTRODUCTION
Thank you for purchasing this CLARKE Airline Filter.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
Your filter has been designed to give long and trouble free service. If, however,
having followed the instructions in this booklet carefully, you encounter
problems, take the unit to your local CLARKE dealer.
SPECIFICATIONS
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
CAT184
Dimensions (D x W x H) 35 x 40 x 105 mm
Air Inlet /Outlet Size 1/8“BSP (female)
Max Flow 19 CFM
Max Inlet Pressure 150 psi
Element Micron Rating 5μ
Max working Temperature 125 deg F

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
GENERAL SAFETY RULES
WORK ENVIRONMENT
1. Keep the work area clean and tidy.
2. Dress appropriately - do not wear loose clothing or jewellery. Tie long hair
out of the way.
3. Keep children and visitors away - do not let children handle the tools.
4. Do not operate air tools where there are flammable liquids or gases.
USE OF AIRLINE EQUIPMENT
1. Stay alert and use common sense - do not operate an air tool when you
are tired or under the influence of alcohol, drugs or medication.
2. Do not overreach - Keep proper footing and balance at all times.
3. Never use oxygen, CO2, combustible gases or any type of bottled gas as a
source of power for air tools.
4. Do not exceed the maximum pressure for the airline component stated in
the specification.
5. Check airline hoses for leaks or worn condition before use and ensure that
all connections are secure.
6. Keep the air supply hose away from heat, oil and sharp edges.
7. Avoid damaging the component for example by applying excessive force
of any kind.
8. Always maintain the air tool with care. Keep it clean for the best and safest
performance.
CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN
PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
COMPRESSED AIRLINE REQUIREMENTS
• Use only clean, dry, regulated compressed air as a power source.
• Air compressors must comply with the appropriate European
Community Safety Directives.
• A build-up of moisture in the air compressor will accelerate wear
and corrosion in the air tool. Ensure any moisture is drained from the
compressor daily and the airline filter is kept clean.
• If an unusually long air hose is required, (over 8 metres), the line
pressure or the hose inside diameter may need to be increased.
• The air hose must be rated at least 150% of the maximum operating
pressure of the air tool.
• A typical air line layout is shown above. If an automatic in-line filter/
regulator is used it will keep the tool in good condition. The lubricator
should be adjusted to approx 2 drops per minute and SAE 10 oil
should be used.
• Never exceed the maximum operating pressure for the air tool.
Ensure that air pressure does not exceed that stated in the
specification for the tool when running. Higher pressures and
contaminated air will shorten the life of the air tool due to faster
wear and is a possible safety hazard.
WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU
ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF
COMPRESSORS AND COMPRESSED AIR SUPPLY.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
INSTALLATION
1. Ensure the compressor is turned off and check that the connections used
match the maximum pressure of the filter.
2. Install the filter vertically with the bowl drain mechanism at the bottom.
ensuring there is sufficient free space below the filter for future access.
3. Ensure that the filter is installed with inlet/outlet air flow in the direction of
the arrow on the unit. The filter should be installed upstream of regulator(s),
lubricator(s), and cycling valve(s) in the air line, and should be as close as
possible to the air tool when used as a main line filter and/or as a final filter.
4. Connect pipes to the inlet and outlet ports using pipe thread sealant tape
on male threads only. When screwing pipes together, prevent ingress of
shavings and sealant to the interior of the unit. Contaminations in the unit
may cause it to fail.
5. The filter must be installed in such a way that no mechanical force or
tension occurs. Keep pipe or tubing lengths to a minimum with the inside
clean and free of dirt. Pipe joint compound should be used sparingly and
6. Remove the blanking plugs from the connection ports and connect to the
supply and delivery hoses. Make sure that all connections to the filter are
tight and secure.
7. A drain hose can be screwed to the drain port or the filter bowl drained
manually.
8. Your filter is now ready for use.
USE AND CARE IN SERVICE
1. Let the filter run with air supply on. Ensure that the pressure to the air inlet of
the filter from air line does not exceed the maximum pressure specified in
the instructions.
2. The filter is equipped with a manual drain. Depress the drain valve to expel
accumulated liquids inside the bowl. Take care to drain the liquids from the
bowl whenever necessary and always keep the liquids below the element.
WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU
ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR
COMPRESSORS AND COMPRESSED AIR SYSTEMS.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
3. The filter element should be replaced when the pressure drop across the
element exceeds 15 psi. When an excessive pressure drop across a
saturated but uncontaminated element occurs, it may indicate that the
tool being operated exceeds the maximum flow rate (CFM) of the filter
(See Specifications). Refer to the maximum flow rate of your filter and
make sure that the required CFM of the tool is within the maximum flow
rate of your filter for best tool operation.
MAINTENANCE
DISASSEMBLY
1. The filter can be disassembled
without removal from air line.
2. Shut off the inlet pressure. Reduce
the pressure in inlet and outlet lines
to zero.
3. Remove the bowl by turning anti-
clockwise.
4. Disassemble in general
accordance with the parts
illustrated on page 7. Do not
remove the drain unless replacement is necessary. Remove and replace
only if the drain malfunctions or is being replaced with optional automatic
drain.
CLEANING
1. Clean the polycarbonate bowl with warm water. Clean other parts with
warm water and soap.
2. Rinse and dry parts. Blow out internal passages in body with clean, dry
compressed air. Blow air through the filter element from inside to outside to
remove any surface contaminants.
3. Replace any parts found to be damaged. Replace the plastic bowl with a
metal bowl if plastic bowl has become cracked or cloudy.
ASSEMBLY
1. Lubricate the o-rings and the lip of the auto drain valve with o-ring grease.
2. Assemble the filter as shown on page 7 ensuring the O-ring is position.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
COMPONENT PARTS
ACCESSORIES
A wide range of accessories is available including filter/regulators, lubricators,
high-pressure hoses (5 to 50 metres) etc. Contact your CLARKE dealer for
further information or CLARKE International Service Department.
No Description No Description
1 Poly bowl Assembly-manual drain 3 Wall bracket
2 Poly bowl Assembly-auto drain 4 Filter element (5 micron)