Claudgen CA1509S Original operating instructions

Installation & operation guide for Screen-zone
Warm Air Curtains
All electrical appliances produced by the Company are guaranteed for one year against faulty
materials or workmanship. This applies only if the appliance has been used for purposes in
accordance with the instructions provided and has not been connected to an unsuitable electricity
supply, or subject to misuse, neglect, damage or modified or repaired by any person not authorised
by us. This guarantee is offered to you as an extra benefit and does not affect your legal rights.
The correct electricity supply voltage is shown on the rating label attached to the appliance.
Reasonable care has been taken to ensure that this guide is accurate at the time of printing. In the
interest of progress the Company reserve the right to vary specifications from time to time without
notice.
Model
CA1509S, CA1512S CA1514S, CA1516S
41001304 Iss 01

Overview
Please read this guide carefully and
retain for future use and maintenance.
This appliance has been designed and
manufactured to the highest
international standards, however, care
must be taken for optimal results and
safety. This appliance also meets the
requirements of EU Directive 2004/106/
EC for EMC and 2009/125/EC Directive.
Safety & Care
The appliance is not intended for use by
persons (including children) with
reduced physical, sensory or mental
capabilities or lack of experience and
knowledge unless they have been
given supervision or instruction
concerning use of the appliance by a
person responsible for their safety.
Children should be supervised to ensure
that they do not play with the
appliance.
Warning
 Do NOT site the appliance in a
corner.
 Do NOT handle the appliance with
wet hands.
 Do NOT use the appliance in
workshops or rooms where excessive
dust is generated or present.
 Ensure that nothing is pushed into any
aperture of this appliance.
 Do NOT touch outlet grille when the
appliance is in use.
 Do NOT cover or restrict any aperture
of the appliance when in use.
 Do NOT use the appliance if
damaged.
 Do NOT leave the appliance
unattended where young children
are present.
Thermal cut out
There are 2 thermal cut-outs protecting the
heater, positioned along the heater box. These
cut-outs are connected in series and each or
both may operate in the event of fan failure or
restriction to the free flow of air through the unit.
The unit is protected by manual type cut-outs
which may only be reset by hand when the
heater is switched OFF and has cooled down. If
the cut-outs trip, check the inlet and outlet
grilles for airflow restrictions.
To reset the thermal cut outs
The cut-outs are reset by switching OFF mains power
to the appliance and allowing the appliance to
cool for 20 minutes.
Ensure mains power is OFF
Remove the appliance lid and locate the 2 cut-outs.
Reset each cut-out by pressing the white 5 mm
square reset button located on each cut-out.
Replace appliance lid. Switch ON the appliance.
The cut-outs will be reset. If the cut-outs trip again a
qualified electrician should be consulted.
Maintenance
ALWAYS ENSURE THAT THE MAIN EXTERNAL
ELECTRICITY SUPPLY IS SWITCHED OFF BEFORE
SERVICING OF THIS SCREEN-ZONE HEATER.
To obtain the best results from the heater it is
essential to avoid the accumulation of dust and dirt
within the unit and on the inlet and discharge grilles.
Regular cleaning is necessary with particular
attention to the fronts and backs of the fan motor
blades. Cleaning of the fan is best carried out with a
soft brush.
41001304 Iss 01
2

3
Mounting
When mounted over a doorway, the unit should
be mounted as low as possible and not more than
3.4 metres above the floor. A single unit will give
adequate coverage for a 1.2 metre doorway. For
wider doorways, units may be mounted end to
end. The heater should be mounted so that the
inlet or outlet air flows are not obstructed in any
way. A clearance of at least 300 mm should be
maintained around the inlet and outlet grilles.
Installation
Having removed the appliance lid, to acquire
these Instructions, also ensure that the Remote
Control Switch Box, which is packed inside the ap-
pliance with these Instructions, is removed and
retained.
The appliance ‘air flow’ and ‘external dimensions’
are shown in Fig 1.
The heater may be mounted in one of several
ways i.e:-
Wall mounting
1. Using WALL BRACKETS supplied.
Onto a suitable vertical wall or bearers, the 2 wall
brackets are secured at the centres shown in Fig
2. The appliance, with 2 upper bolts threaded
securely into each face, is then fitted on-
to/between the wall brackets as shown in Fig 3.
The lower fixing bolts are then fitted through each
wall bracket into each side of the appliance.
The upper 2 bolts allow the appliance to be
slipped onto, and held by, the wall brackets. The
fitting of the lower bolts in each side locks the ap-
pliance to the brackets.
Tighten-up securely all 3 bolts in each side.
2. DIRECTLY to a suitable vertical wall or bearers.
Using 4 x No.12 wood screws. Screw through
the holes in the appliance case rear, at the cen-
tres shown in Fig 4. Keyhole slots are provided for
the upper 2 fixing screws, allowing the appliance
to be initially located. The lower 2 fixing screws
pass through the appliance rear, supporting the
appliance and preventing any movement up off
the upper 2 screws.
The wall surface to which the appliance is to
be mounted must be flat to avoid any distortion of
the appliance casing.
Suspended/hanging
1.Using Ø20mm CONDUIT.
The appliance may be suspended by Ø20mm con-
duit via two suitable holes provided in the top of the
appliance, see Fig 5.
2. Studding.
The heater offers four M8 threaded holes as shown in
Fig 6. from which the appliance may be suspended.
There are diagrams showing all of this on the follow-
ing page
41001304 Iss 01
Controls
The units are designed to provide 2 levels of heat
i.e half heat and full heat, together with 2 fan
speeds, normal and boost. The remote control
box houses 4 switches. The switch plate wiring is
shown below, along with a front view. There is a
more detailed drawing on the following page.
The functions of the switches are as follows:-
SWITCH 1 (left-hand) ON/OFF
SWITCH 2 FAN SPEED CONTROL
SWITCH 3 ½ HEAT ON/OFF
SWITCH 4 ½ HEAT ON/OFF

Mounting diagrams
4
Detailed diagram for remote control
switch
41001304 Iss 01
Fig 8

To replace a switch in the control box
1. Switch off the mains supply
2. Remove the switch box cover.
3. Disconnect the wiring to the switch.
4. Release the spring clips and push out the switch.
5. Fit the replacement switch, reconnect the wiring and replace the cover.
5
Electrical connections
The heater is suitable for connection to a 415
volt 3 phase 50Hz supply. .
On full heat setting the load is 9, 12, 14 or 16kW
depending of the model.
The connections between the unit and remote
switch box are shown on Fig 8.
For safety reasons a good earth connection must AL-
WAYS be made to the unit and the control box. On
the heater the earth terminal is adjacent to the termi-
nal block and is clearly marked with the symbol .
The unit should be wired in accordance with BS7671
latest edition requirements for electrical installations.
The installer should ensure that a suitable fused isolat-
ing switch is connected in the mains supply.
Fuses
The motor and switch circuits are protected by two fuses which have a 3 amp rating. Ensure that any
replacement is of the correct size and rating.
Spares
It is essential when ordering spares or replacement parts to state the model number CA1509, CA1512,
CA1514 or CA1516 and the serial number on the rating place fixed to the top of the unit.
In the interest of progress the Company reserves the right to vary specifications from time to time with-
out notice. The material listed is offered subject to the Company’s General Conditions of Sale, a copy
of which can be obtained on request.
41001304 Iss 01
Electrical Data CA1509 CA1512 CA1514 CA1516
Supply voltage 415V three phase 50Hz 415V three phase 50Hz
Total load kW 912 14 16
A/pha 12.6 16.7 19.6 22.4
Motor power W60
Max Running current Amps 0.6
Internal fuse size amps Amps 3
External fuse size amps A/pha 16 20 25 25
Cable terminal size 10mm2 Max
Mains terminal block position Centre of base unit.
Terminals N; L1; L2 & L3 Centre of base unit.
Terminals N; L1; L2 & L3
Control terminal block cable size 4mm2 Max
Control terminal block position Centre of base unit
Terminals 1-5Centre of base unit.
Terminals 1-5
Control terminal block current Amps 0.6

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CUSTOMER HELPLINE
Should you need any advice on the use of your new Consort product please contact our Helpline:
Consort Equipment Products Limited
Thornton Industrial Estate, Milford Haven, Pembrokeshire, SA73 2RT
Tel: [phone] Fax: [phone] Email: [e-mail] Web: www.consortepl.com
Operation hours: Mon to Thu 8.30am to 4.30pm | Fri 8.30am to 3.30pm
BS EN ISO 9001 Registered Company No FM12671
Wiring diagram
41001304 Iss 01