Claudgen CH06CSi User manual

1






Thornton Industrial Estate, Milford Haven
Pembrokeshire, SA73 2RT
Tel: [phone] | Fax: [phone]
Mon to Thu 8.30am to 4.30pm | Fri 8.30am to 3.30pm
Email: [email protected] | Web: www.consortepl.com
 
General Information ----------------------------------------------------------- 1
Installation & Connection Details ------------------------------------------- 2
Intelligent Fan Control -------------------------------------------------------- 3
Control Guide and Connections -------------------------------------------- 4
Servicing & Maintenance ----------------------------------------------------- 5

2

 
This instruction manual describes the commer-
cial fan heater range from Consort. These heat-
ers are robustly designed for use in large open
areas. With a maximum heat throw of up to 11m,
they are ideal for areas such as garages,
workshops and warehouses.
Each heater is equipped with an intelligent fan
control, which allows the heater to adapt to the
environment by automatically adjusting the fan
speed. The heater provides instant directional
warmth, and also has a fan-only setting for air
circulation.
The heaters are wall mounted with multi
-directional brackets, and can be operated by a
remote switch.
 
All appliances must be installed in accordance
with the regulations enforced in the country of
use.
These instructions must be handed to the user
on completion of the installation.
Installers and service engineers must be able to
demonstrate competence and be suitably
qualified in accordance with the regulations.
To ensure continued and safe operation, it is
recommended that the appliance is serviced
annually.
The commercial fan heater slots must not be
obstructed during use.
 
The unit must be wired in accordance with IEE
regulations for the Electrical Equipment of
Buildings, and the installer should ensure that a
suitable isolating switch is connected in the
mains supply.
Electrical supply for the CH06CSi model is 240V
single phase, neutral and earth.
Electrical supply for the CH06CPi and CH09i/12i
models is either 240V single phase, or 415V
three phase, neutral and earth.
Electrical supply for the CH15i model is 415V
three phase, neutral and earth.
BMS control, time switches, room thermostats
and door interlocks can be installed at the
discretion and responsibility of the installer.

All commercial fan heaters are controlled via a
remote switch that can provide three levels of heat.
The remote switch also includes a fan boost
function.
The remote control unit houses 4 single pole 10A
switches. The heater can also be controlled
remotely via BMS or any controls with a contact
rated at 5A. The controller is wired to the base unit
via an appropriately sized cable, specified by the
current IEE standard.
 
It is recommended that there is a minimum
clearance of 200mm between the upper surface of
the heater and the ceiling surface.
The unit should be fitted between 2.5m and 3m
from the ground (CH06CSi/CPi) or between 2.5m
and 4m (CH09i/12i/15i).
The unit should be positioned so that the airflow is
not obstructed. Never install heaters opposite to
each other.
 
Sole liability rests with the installer to ensure that
all site safety procedures are adhered to during
installation.
Sole liability rests with the installer to ensure that
protective safety wear such as hand, eye, ear and
head protection is used during installation of the
product.
Do not rest anything, especially ladders, against
the product.
 
Units conform to the European electrical standard
BS EN 60335-2-30.
51000214 Iss 01

3



 
Ensure that the heater is fixed on a secure wall,
within the mounting height limits stated in
‘clearance distances’. Mount the heater as
shown in figures 1 and 2.
The angle of the heater can be adjusted in steps,
45 deg. vertically and 180 deg. horizontally.



 
The heater is suitable for connection
to 230-240 Volts single phase 50Hz supply. The
heater consumes approximately 6kW on the full
heat setting. The maximum current draw is 25A.
The heater is suitable
for connection to a 400-415 volt 3 phase 50Hz
supply. With modification the CH06CPi and
CH09i/12i units can also be connected on a 230-
240 volt 50Hz supply.
The maximum current draw for the 06CPi/09i/12i
models are 25A, 37.5A and 50A for single phase,
and approximately 8.3A, 12.5A and 16.6A per
phase for a three phase connection respectively.
The maximum current draw for the CH15i model
is approximately 20.8A per phase.
For 230-240 volt single phase operation, link
terminals L1, L2 and L3 on the main input
terminal block and connect the supply to L.
The heater consumes approximately 6kW, 9kW,
12kW or 15kW (CH06CPi, CH09i/12i/15i models
respectively) on the full heat setting.
The connections to be made between the heater
and the remote control box are shown in the
section ‘control guide and connections’. When
controlling more than one heater by one
controller, 

Earth terminals are adjacent to the terminal block
and are clearly marked with the symbol .
For safety reasons a good earth connection must
ALWAYS be made to the heater and control box.
51000214 Iss 01

4
 
It is the sole responsibility of the installer to ensure
that the points of attachment to the building are
sound. Consultation with the consultant/architect or
owner of the building is recommended to ensure that
a sound, mechanically stable installation is achieved.
Before fitting or wiring the heater, ensure that the
casing faces as shown on the picture, and follow
these installation guidance notes.
The wall bracket is secured to one of the inner
cardboard box corners. Cut the plastic bag to remove
it. All fixing screws, switch and parts for the swivel
bracket are packed under the terminal cover.
Carefully unpack the unit and remove the terminal
cover.
,
using the mounting bracket provided. This ensures
correct positioning and adequate clearance.
Assemble the swivel bracket as shown on Fig.3. Use
M8 and M5 bolts with locknuts and washers as
supplied in a bag. Attach the assembled bracket to
the bottom of the heater by using 4 x M6 bolts with
plain and spring washers as shown on Fig.3.
Secure the wall bracket to the wall with suitable fix-
ings. Ensure the position of this bracket will allow
suitable clearances between the heater, when fitted,
and adjacent walls. Minimum of  
 to secure the wall bracket to the wall. Attach the
heater to the wall bracket.
Finally, adjust the direction of the heater to the
desired area and tighten up all clamping nuts and
bolts.



The intelligent fan control incorporates one of the latest low energy consumption EC motors. This allows
the heater to operate quietly, whilst still providing the best possible levels of comfort.
The intelligent fan control is only activated when the heat is switched on. If the heater is running in fan/
boost mode only (heat switched off), then the fan will operate at a fixed speed.
When activated, the intelligent fan control detects the temperature of the room. Depending on which heat
mode is activated, it will calculate the best possible airflow temperature and will adjust the fan speed
accordingly.


51000214 Iss 01

5




All commercial fan heaters are supplied with a remote
switch that provides the following functions: On/Off,
Fan, Fan Boost, and Heat.

The unit is designed to provide 2 levels of heat

The unit is designed to provide 3 levels of heat.
The remote control box houses 4 single pole switches
to give the functions listed below figure 4.
 



When controlling more than one heater via one
controller,     
      In the
master heater the 3A fuse (near terminal 4) protecting
wiring of the switch circuit must be replaced by a fuse
with suitable rating. For controlling up to 2 heaters 
, up to 4 heaters , up to 10 heaters - .
For more connection details see figures 5 and 6 for
the CH06CSi and CH06CPi/CH09i/12i/15i models
respectively. The wiring diagram for controlling multi-
ple heaters is located on page 10.


   
CH06CSi 3kW 6kW N/A
CH06CPi 3kW 6kW N/A
CH09i 3kW 6kW 9kW
CH12i 4kW 8kW 12kW
CH15i 5kW 10kW 15kW
 


Runs fan at a fixed speed, no heat output.


Runs fan at maximum speed, no heat
output.


Activates half heat setting*


Activates full heat setting*



Runs fan at a fixed speed, no heat output.


Runs fan at maximum speed, no heat
output.


Activates 1/3 heat setting*


Activates 2/3 heat setting*


Activates full heat setting*
* Intelligent Fan Control enabled. See section 3 for details

6

  
    
   

To obtain the best results from the heater, it is
essential to avoid the accumulation of dust and
dirt within the unit on the air inlet and discharge
grilles. For this reason regular cleaning is
necessary, paying particular attention to the
removal of dirt build up on the rotor blades.
Cleaning of the fan is best carried out with a soft
brush.
The product should be serviced annually.
Servicing shall be undertaken by a competent
person.
 
If the Fan Heater does not operate after
switching on, then a suitably competent service
engineer should be called to identify the nature
of the fault.
If the heater will not operate, disconnect it from
the mains and arrange for a certified electrician
to attend to investigate the reason.
Note: The manufacturer operates a service
function from the address provided in these
instructions.
Other faults in relation to the element, motor and
wiring should be identified using conventional
fault finding techniques.
In the event that electrical components are
replaced, please ensure that electrical safety
checks in accordance with the regulations in
force in the country of use are undertaken.
 
The units are protected from overheating in the
event of fan failure or an obstruction of the free
airflow, by two thermal cut outs.
If this happens the thermal cut outs effectively
switch off the appliance. The appliance will not
operate until the thermal cut outs are manually re
-set. This should be done by a competent elec-
trician.
 -
The cut-outs are located under the top cover on
the top of the heating element.
a) To reset the cut-out, allow the appliance to
cool for 20 minutes.
b) Gently press the plastic square button on the
top of the cut-out.
c) Restart, switch ON the appliance.
 
1. Switch off the mains supply
2. Remove the switch box cover.
3. Disconnect the wiring to the switch.
4. Remove the retaining screw and push out
the switch.
5. Fit the replacement switch, reconnect the
wiring and replace the cover.
 
It is essential when ordering spares or replace-
ment parts to state the model number CH06CS
and the serial number on the rating place fixed to
the top of the unit.
NB: DO NOT COVER ANY OF THE AIR INLET
OR OUTLET GRILLES AT ANY TIME.
In the interest of progress the Company reserves
the right to vary specifications from time to time
without notice. The material listed is offered
subject to the Company’s General Conditions of
Sale, a copy of which can be obtained on
request.
Consort Equipment Products Ltd
Registered Office: Thornton Industrial Estate
Milford Haven, Pembrokeshire, SA73 2RT
Tel: [phone] Fax: [phone]
Email: [email protected]
BS EN ISO 9001 Registered Company No FM12671
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