Clayton 603-105T Guide

April 2020
WARNING
SAFETY LEGEND
• A HEPA Filter must be installed in this vacuum at all times
• If this vacuum is used to collect hazardous material, personal protective equipment should be used when opening the vacuum or emptying its contents
• If this vacuum is intended for Dust Ignition Proof Operation, it must be used with supplied or recommended accessories from Clayton Associates
• Any alteration to this equipment by a third party will nullify its warranty
603-115T603-105T 603-107T
Hearing protection is recommended when
operating this equipment.
Respiratory protection is recommended when
operating this equipment.
Read and understand operator’s manual before
using this equipment.
Eye protection is required when operating
this equipment.
WARNING WARNING
WARNING
WARNING
Scan this QR code for
online instructions and
documentation, or visit
www.ClaytonHowTo.com
Safety – Operation – Maintenance
Keep this document in a safe place
Read and understand this manual before operating your vacuum
Warthog Vacuum Tank
Poly Toxic Dust
Model: 603-105T, 603-107T, 603-115T

TABLE OF CONTENTS
Table of Contents.................................................................................................................................... 2
Applications & Environments.................................................................................................................. 3
What’s Included ...................................................................................................................................... 3
Getting Started ....................................................................................................................................... 3
Illustrated Parts Breakdown.................................................................................................................... 5
Limited Lifetime Warranty Terms and Conditions................................................................................... 9
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 2

This vacuum tank and lters are for dry collection only.
WARNING:
Do not use this equipment for cleaning or extracting fuel residues from any vehicle or equipment.
Do not use this equipment for cleaning or extracting live sparks or burning embers.
Do Not use this equipment in combustible Dust or Gas atmospheres.
Clayton Warthog Vacuum Tanks ship with the following items:
• Filter Bags
• HEPA Filter
• HEPA Prelter
• HEPA 12 Month Timer Card
• Poly Bags
Use only the following Clayton consumables:
Model 603-105T 603-107T 603-115T
Bags 627-0913B 627-1414B 627-16B
HEPA 627-12H 627-12H 627-12H
HEPA Prelter 627-12P 627-12P 627-12P
Poly Bags 600-114DM-05 600-114DM-05 600-114DM-05
1. Unbox the Vacuum Tank
2. Visually inspect Vacuum Tank to ensure that no parts are missing or damaged
3. Remove items shipped in the Vacuum Tank
4. Familiarize yourself with the Vacuum Tank
603-105T
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 3
APPLICATIONS & ENVIRONMENTS
WHAT’S INCLUDED
GETTING STARTED
Latch
Inlet Port
Gasket
Grounding Jack
Safe Filter
Change Port

5. Attach the Handle
• Remove the 4 screws from the handle slots on both sides of the vacuum tank using a 1/2in socket or open end wrench
• Slide the handle into the handle slots on the side of the vacuum tank
• Insert the screws through the holes in the handle and into vacuum tank, nger tight until all 4 screws are started
• Tighten using a 1/2in socket or open end wrench
6. See Power Head instructions for additional steps
603-115T
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 4
GETTING STARTED
Inlet Port
Gasket
Handel
Grounding Jack
Screw
Latch
Safe Filter
Change Port

603-105T
INSTALL INSIDE
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 5
Seq Item No Description
1 602-105 Vacuum Tank Poly Yellow 5gal SFC
2 701-025-001S Caster, 2.5in, Swivel 11 x 35mm Stem
3 900-019 Grounding Jack 1/4in X 1.6in Black
4 900-WH001 Wiring Harness, 5gal Poly
5 911-039 Molded Gasket for 5gal Poly Tank
9 918-08CS Compression Sleeve 1/2in Brass
7 923-A006 Inlet Valve, Cast Assembly
8 945-HSEC08X3BK Heat Shrink End 1/2in
9 951-003 Latch, Draw Style, Warthog Vacuums
10 RE0623-SDSSS-Z Rivet Blind 3/16 x 0.719 Sealed SS (.376-.5)
11 RE0630-SDSSS-Z Rivet Blind 3/16 x 0.938 Sealed SS (.501-.625)
12 WE133203-RFS-Z Washer .203ID X .500OD .047H Round SS
ILLUSTRATED PARTS BREAKDOWN
3
12
2
7
5
1
11

INSTALL INSIDE
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 6
ILLUSTRATED PARTS BREAKDOWN
9
6
8
4
3
10
7
12
12
11

603-107T
INSTALL INSIDE
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 7
ILLUSTRATED PARTS BREAKDOWN
Seq Item No Description
1 602-115 7gal Poly Tank, Aero, Yellow
2 701-025-001S Caster, 2.5in, Swivel 11 x 35mm Stem
3 900-019 Grounding Jack 1/4in X 1.6in Black
4 WE133203-RFS-Z Washer .203ID X .500OD .047H Round Stainless Steel
5 900-WH008 Wiring Harness, 7gal Poly
6 911-047 Gasket, Molded Silicone, 7gal Tank
7 918-08CS Compression Sleeve 1/2in Brass
8 923-A006 Inlet Valve, Cast Assembly
9 945-HSEC08X3BK Heat Shrink End 1/2in
10 951-009 Draw Latch SS Wire Bale Locking
11 RE0623-SDSSS-Z Rivet Blind 3/16 x 0.719 Sealed SS (.376-.5)
12 RE0616-SDSSS-Z Rivet Blind 3/16 x 0.500 Sealed SS (.126-.250)
ILLUSTRATED PARTS BREAKDOWN
8
6
4
11
3
2
1

INSTALL INSIDE
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 8
ILLUSTRATED PARTS BREAKDOWN
8
4
11
10
12
5
7
9
3

INSTALL INSIDE
603-115T
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 9
9
5
20
3
7
4
11
17
19
ILLUSTRATED PARTS BREAKDOWN
Seq Item No Description
1 601-122 Axle Retaining Plate for WH-115
2 601-123 Axle, Poly Warthog 15gal
3 602-106 Vacuum Tank Poly Yellow 15gal SFC
4 610-141-4 Handle, 15gal Warthog Vacuum
5 701-025-001S Caster, 2.5in, Swivel 11 x 35mm Stem
6 701-08-001 Wheel, 8in, 1/2 Axle, Offset
7 900-019 Grounding Jack 1/4in X 1.6in Black
8 900-WH002 Wiring Harness, 15gal Poly
9 911-044 Gasket, 15gal Poly Lip
10 918-08CS Compression Sleeve 1/2in Brass
11 923-A006 Inlet Valve, Cast Assembly
12 929-RR.75 Retaining Ring, Split, .75 Shaft
13 929-WW.500 Washer, Triple Wave, .516ID .860OD
14 945-HSEC08X3BK Heat Shrink End 1/2in
15 951-003 Latch, Draw Style, Warthog Vacuums
16 RE0623-SDSSS-Z Rivet Blind 3/16 x 0.719 Sealed SS (.376-.5)
17 RE0630-SDSSS-Z Rivet Blind 3/16 x 0.938 Sealed SS (.501-.625)
18 SE162008-HHSM-Z Screw 1/4-20 x 1/2in SS Hex
19 SE201824-HHSM-Z Screw 5/16-18 x 1.5in SS Hex
20 WE133203-RFS-Z Washer .203ID X .500OD .047H Round SS

INSTALL INSIDE
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 10
20
20
12
20
2
6
7
8
10
14
1
13
11
16
17
18
15
ILLUSTRATED PARTS BREAKDOWN

LIMITED LIFETIME WARRANTY TERMS AND CONDITIONS
Warranty Terms
Clayton Associates, Inc. guarantees its manufactured products against defects in materials or workmanship and will either repair or replace
all parts that prove defective under normal use during the lifetime of the products. The warranty period shall commence from the date
of paid invoice.
This warranty does not cover (a) repairs due to normal wear, accident, neglect, misuse, or use other than as indicated in the instruction
booklet (b) products manufactured by third parties and distributed by Clayton (c) wear items such as bearings, rotor blades, regulators,
valve stems, levers, shrouds, guards, O-rings, seals, gaskets, motor brushes, and other wearable parts.
Repair within the Continental US
During the rst 90 days of the warranty period, Clayton will provide parts and labor to the customer’s site at no charge or pay freight
costs associated with returning the products for repair to a Clayton selected service location and repair the product at no charge.
Clayton personnel will determine the best way to repair the product.
Past 90 days, Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected
service location at customer’s expense and Clayton will repair the product at no charge and provide return shipping.
Repair Outside the Continental US
Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected service location at
customer’s expense and Clayton will repair the product at no charge and provide return shipping.
Limitation of Liability
Clayton shall not in any event be liable for any damages, loss of production time or prots, whether based on contract, warranty, negligence,
strict liability or otherwise, including without limitation any consequential, incidental or special damages, arising with respect to the equipment
or its failure to operate.
Clayton Associates, Inc. makes no other warranty or representation of any kind, except that of title, and all other warranties,
express or implied, including warranties of merchantability or tness for any particular purpose, are hereby expressly disclaimed.
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 11

Clayton products are proudly made in the USA
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]