Clayton Warthog 603-202GN Guide

January 2019
WARNING
SAFETY LEGEND
• A HEPA Filter must be installed in this vacuum at all times
• If this vacuum is used to collect hazardous material, personal protective equipment should be used when opening the vacuum or emptying its contents
• Any alteration to this equipment by a third party will nullify its warranty
603-205G
603-205GN
603-202GN 603-230G
603-215G
Hearing protection is recommended when
operating this equipment.
Respiratory protection is recommended when
operating this equipment.
Read and understand operator’s manual before
using this equipment.
Eye protection is required when operating
this equipment.
WARNING WARNING
WARNING
WARNING
Scan this QR code for
online instructions and
documentation, or visit
www.ClaytonHowTo.com
Safety – Operation – Maintenance
Keep this document in a safe place
Read and understand this manual before operating your vacuum
Warthog Vacuum Tank
Steel General Dust
Model: 603-202GN, 603-205G, 603-205GN, 603-215G, 603-230G

TABLE OF CONTENTS
Table of Contents.................................................................................................................................... 2
Applications & Environments.................................................................................................................. 3
What’s Included ...................................................................................................................................... 3
Getting Started ....................................................................................................................................... 3
Illustrated Parts Breakdown.................................................................................................................... 5
Limited Lifetime Warranty Terms and Conditions................................................................................. 10
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 2

This vacuum tank and lters are for dry collection only.
WARNING:
Do not use this equipment for cleaning or extracting fuel residues from any vehicle or equipment.
Do not use this equipment for cleaning or extracting live sparks or burning embers.
Do Not use this equipment in combustible Dust or Gas atmospheres.
Clayton Warthog Vacuum Tanks ship with the following items:
• Filter Bags
• HEPA Filter
• HEPA Prelter
• HEPA 12 Month Timer Card
• Poly Bags
Use only the following Clayton consumables:
Model 603-202GN 603-205G 603-215G 603-230G
Bags 600-313A 627-1414B 627-16B 627-30B
HEPA 627-12H 627-12H 627-12H 627-12H
HEPA Prelter 627-12P 627-12P 627-12P 627-12P
Poly Bags 600-114DM-05 600-114DM-05 600-114DM-05 600-114DM-05
1. Unbox the Vacuum Tank
2. Visually inspect Vacuum Tank to ensure that no parts are missing or damaged
3. Remove items shipped in the Vacuum Tank
4. Familiarize yourself with the Vacuum Tank
603-202G 603-205G
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 3
APPLICATIONS & ENVIRONMENTS
WHAT’S INCLUDED
GETTING STARTED
Latch
Latch
Inlet Port
Inlet Port
Gasket
Gasket

5. Attach the Handle
• The handle ships attached to the vacuum tank, but upside down
• Remove the pull pins from the handle brackets on both sides of the vacuum tank
• Slide the handle out of the handle brackets
• Flip the handle over and slide the handle back into the handle brackets on the side of the vacuum tank
• Insert each pull pin through the top hole in the handle bracket and through the front hole on the handle
• When the pull pin ring is ush against the handle bracket, it is fully inserted
6. See Power Head instructions for additional steps
603-115G
603-230G
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 4
GETTING STARTED
Handel
Inlet Port
Gasket
Latch
Pull Pin
Front Hole
Latch
Inlet Port
Gasket

603-202GN
INSTALL INSIDE
Seq Item No Description
1 601-D111601-C Vacuum Tank 2.5 Gal Cleanup
2 911-013 Gasket Cast Inlet Valve
3 911-034 Edge Trim with Metal Core for Drum Bottom (Per Ft)
4 923-008 Inlet Valve Coping Adapter 11.35in
5 923-A006 Inlet Valve, Cast Assembly
6 951-009 Draw Latch SS Wire Bale Locking
7 RE0611-SDSSS-Z Rivet Blind 3/16 X 0.344 Sealed SS (.02-.125)
8 RE0623-SDSSS-Z Rivet Blind 3/16 X 0.719 Sealed SS (.376-.5)
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 5
ILLUSTRATED PARTS BREAKDOWN
3
2
6
7
8
5
1
4

603-205GN
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 6
ILLUSTRATED PARTS BREAKDOWN
9
3
2
6
78
5
1
4
Seq Item No Description
1 601-D161802-C Vacuum Tank 5 Gal Yellow Cleanup WH
2 911-013 GASKET CAST INLET VALVE
3 911-020 Gasket 16in Molded Silicone
4 911-034 Edge Trim with Metal Core for Drum Bottom (per ft)
5 923-006 INLET VALVE COPING ADAPTER 16IN
6 923-A006 INLET VALVE, CAST ASSEMBLY
7 951-009 Draw Latch SS Wire Bale Locking
8 RE0611-SDSSS-Z Rivet Blind 3/16 x 0.344 Sealed SS (.02-.125)
9 RE0623-SDSSS-Z Rivet Blind 3/16 x 0.719 Sealed SS (.376-.5)

INSTALL INSIDE
INSTALL INSIDE
603-205G
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 7
Seq Item No Description
1 600-159.5 Caster Wheel, 5in, Swivel Plate
2 600-159.5LOCK Caster Wheel, 5in Swivel Lock Plate
3 601-037 Caster Dolly Warthog 5 Gal SS Yellow
4 601-D161802-C Vacuum Tank 5 Gal Yellow Cleanup WH
5 911-013 Gasket Cast Inlet Valve
6 911-020 Gasket 16in Molded Silicone
7 923-006 Inlet Valve Coping Adapter 16in
8 923-A006 Inlet Valve, Cast Assembly
9 951-009 Draw Latch SS Wire Bale Locking
10 NE20181623-HNSZ Nut 5/16-18 Nylon Lock Tall SS
11 RE0611-SDSSS-Z Rivet Blind 3/16 X 0.344 Sealed SS (.02-.125)
12 RE0616-SDSSS-Z Rivet Blind 3/16 X 0.500 Sealed SS (.126-.250)
13 RE0623-SDSSS-Z Rivet Blind 3/16 X 0.719 Sealed SS (.376-.5)
14 WE204804-RFS-Z Washer .313ID X .750OD .063H Round Stainless
ILLUSTRATED PARTS BREAKDOWN
9
3
12
14
2
6
7
8
5
1
13
4
11
10

INSTALL INSIDE
Seq Item No Description
1 601-036 Axle, Dolly Warthog 15 Gal SS
2 601-123 Axle, Poly Warthog 15 Gal
3 601-D162602-C Vacuum Tank 15 Gal Yellow Cleanup WH
4 610-141-5 Handle Bracket Cast Aluminum
5 610-143 Warthog Handle SS #2
6 701-025-001S Caster, 2.5in, Swivel 11 X 35MM Stem
7 701-08-001 Wheel, 8in, 1/2 Axle, Offset
8 911-013 Gasket Cast Inlet Valve
9 911-020 Gasket 16in Molded Silicone
10 923-006 Inlet Valve Coping Adapter 16in
11 923-A006 Inlet Valve, Cast Assembly
12 929-RR.625SM Retaining Ring, 5/8 External, HD Side-Mount
13 929-RR.75 Retaining Ring, Split, .75 Shaft
14 929-WW.500 Washer, Triple Wave, .516ID .860OD
15 930-305-06 Quick Release Pin 1/4In SS Detent
16 951-009 Draw Latch SS Wire Bale Locking
17 RE0611-SDSSS-Z Rivet Blind 3/16 X 0.344 Sealed SS (.02-.125)
18 RE0616-SDSSS-Z Rivet Blind 3/16 X 0.500 Sealed SS (.126-.250)
19 RE0623-SDSSS-Z Rivet Blind 3/16 X 0.719 Sealed SS (.376-.5)
20 WE133203-RFS-Z Washer .203ID X .500OD .047H Round Stainless Steel
INSTALL INSIDE
603-215G
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 8
12
14 7
2
6
1
13
ILLUSTRATED PARTS BREAKDOWN
15
3
20
5
9
18
16
8
10
11
19
4
17

Seq Item No Description
1 600-159.5 Caster Wheel, 5in, Swivel Plate
2 600-159.5LOCK Caster Wheel, 5in Swivel Lock Plate
3 601-028 Caster Dolly Warthog 30 Gal Crs
4 601-D182801-C Vacuum Tank 30 Gal Yellow Pc
5 911-013 Gasket Cast Inlet Valve
6 911-043 Gasket 19in Diameter For 30 Gal Metal Drum
7 923-006 Inlet Valve Coping Adapter 16in
8 923-A006 Inlet Valve, Cast Assembly
9 951-009 Draw Latch SS Wire Bale Locking
10 NE20181623-HNSZ Nut 5/16-18 Nylon Lock Tall SS
11 RE0611-SDSSS-Z Rivet Blind 3/16 X 0.344 Sealed SS (.02-.125)
12 RE0616-SDSSS-Z Rivet Blind 3/16 X 0.500 Sealed SS (.126-.250)
13 RE0623-SDSSS-Z Rivet Blind 3/16 X 0.719 Sealed SS (.376-.5)
14 WE204804-RFS-Z Washer .313ID X .750OD .063H Round Stainless
INSTALL INSIDE
INSTALL INSIDE
603-230G
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 9
12
6
11
9
7
84
3
1
2
14
10
13
5
ILLUSTRATED PARTS BREAKDOWN

LIMITED LIFETIME WARRANTY TERMS AND CONDITIONS
Warranty Terms
Clayton Associates, Inc. guarantees its manufactured products against defects in materials or workmanship and will either repair or replace
all parts that prove defective under normal use during the lifetime of the products. The warranty period shall commence from the date
of paid invoice.
This warranty does not cover (a) repairs due to normal wear, accident, neglect, misuse, or use other than as indicated in the instruction
booklet (b) products manufactured by third parties and distributed by Clayton (c) wear items such as bearings, rotor blades, regulators,
valve stems, levers, shrouds, guards, O-rings, seals, gaskets, motor brushes, and other wearable parts.
Repair within the Continental US
During the rst 90 days of the warranty period, Clayton will provide parts and labor to the customer’s site at no charge or pay freight
costs associated with returning the products for repair to a Clayton selected service location and repair the product at no charge.
Clayton personnel will determine the best way to repair the product.
Past 90 days, Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected
service location at customer’s expense and Clayton will repair the product at no charge and provide return shipping.
Repair Outside the Continental US
Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected service location at
customer’s expense and Clayton will repair the product at no charge and provide return shipping.
Limitation of Liability
Clayton shall not in any event be liable for any damages, loss of production time or prots, whether based on contract, warranty, negligence,
strict liability or otherwise, including without limitation any consequential, incidental or special damages, arising with respect to the equipment
or its failure to operate.
Clayton Associates, Inc. makes no other warranty or representation of any kind, except that of title, and all other warranties,
express or implied, including warranties of merchantability or tness for any particular purpose, are hereby expressly disclaimed.
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 10

Clayton products are proudly made in the USA
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]