Clean Logix BLX-800-GEN2 User manual

USER
MANUAL
English (Original Instrucons)
Updated: 01/24/22
MODEL:
BLX-800-GEN2
Compact Walkthrough Boot Scrubber
BLX-800S
Sole Only
BLX-800V
Vercal
BLX-800R
Regular

BLX-800-GEN2 User Manual Page 2 of 33 Updated: 01/24/22
USER MANUAL: BLX-800-GEN2
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!
WARNING:
1. All personnel using this unit must be familiar with the informaon
contained in this manual. Follow all installaon and maintenance
instrucons.
2. Always wear appropriate footwear. Secure or remove loose items on
footwear.
3. Ensure solid foong and use both hands when operang the unit.
4. Avoid contact of chemicals with skin and eyes. If contact occurs, see
MSDS sheet for further rst aid measures.
5. Follow safety instrucons of chemical manufacturer (MSDS).
6. Always follow plant and OSHA guidelines about the use of
equipment.
7. Disconnect power before servicing equipment.
8. Always follow safety precauons and obey warning labels. Failure to
do so could result in injury or death.
Table of Contents
System Requirements
Installaon
Physical Set-Up
Plumbing Connecons
Motor Speed Adjustment
Operaon
Start Up
General Use
Shut Down
Cleaning
Opening Grate
Removing Brushes
Removing Steps
Removing Spring Balancer
03
04
04
05
07
07
07
08
08
10
10
Advanced Conguraon
Motor Current Sensor
Brush RPM Adjustment
Brush Direcon
Drive Parameters
Timing Relay
Maintenance
Troubleshoong
Appendices
Parts Callouts
Electrical Schemacs
Remote Panel Specic
Non-Diluon Specic
11
11
11
12
12
13
14
16
25
28
30

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General
Installaon
OperaonAppendix Maintenance ConguraonTroubleshoong
Water Supply
• Flow: 1.5 GPM (3.8L/m) minimum*
• Pressure: 30-60 psi (207-414 kPa)**
• Temperature: 40-100⁰F (4-38⁰C)
Minimum 3/8" supply piping size recommended
*Minimum pressure must be maintained during
specied water ow!
**For consistent operaon of Venturi Injector and
spray nozzles, a water pressure regulator and lter is
recommended.
Electrical
• 115VAC, single phase, 60Hz, 12.4A
(BLX-800_-GEN2)
• 230VAC, single phase, 60Hz, 6.2A
(BLX-800_-GEN2-230V)
• 480VAC, triple phase, 60Hz, 2.6A
(BLX-800_-GEN2-480V)
The BLX-800-GEN2 is a compact walkthrough
footwear scrubbing unit built to accommodate 1 user
at a me with the ability to put through 15-25 user
per minute.
The included user manual contains installaon,
operaon, and maintenance instrucons for all BLX-
800-GEN2 Boot Scrubbers (i.e. Regular, Vercal,
and Sole-Only models). The reference images and
diagrams contained within will vary by model, but are
subject to the same procedures as outlined.
For further support or informaon please contact
your sanitaon representave, manufacturer, or Clean
Logix technical support.
Overview
NOTE: A back ow preventer must be installed
in the water line to this unit. Check local
codes to ensure proper installaon.
System Requirements
!
WARNING:
DO NOT EXCEED maximum water
temperature! Damage to brushes can result.
• Construcon: 304L stainless steel, UHMW,
Polypropylene
• Weight: 350-400 lb (159-182 kg)
• Dimensions: 60 3/4” x 43” x 54” (154 x 109 x 137
cm)
• Max grate load: 250 lbs. (113.4 kg.)
• Water Consumpon: 0.75-1.5 GPM (2.8-3.8 L/m)
• Minimum Chemical Diluon Rao: 1:230*
Specicaons
*NOTE: Unit tested at 70°F using water with
30-50 psi injector inlet pressure and capillary-
tube style injector metering p.
!
WARNING:
DO NOT use ammable liquids (i.e. alcohol
based soluons or similar) without diluon
unless equipped with a non-diluon ojet kit.
NOTE: Instrucons and specicaons are for
standard units only. See page 34 for units
equipped with Non-diluon kits (NDF).

BLX-800-GEN2 User Manual Page 4 of 33 Updated: 01/24/22
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Installaon
NOTE: Installaon images show BLX-800R (regular) - clearance parameters apply for all models. For xed
installaons and/or remote mounted control boxes, area in front of electrical panel must be clear at least 36"

BLX-800-GEN2 User Manual Page 5 of 33 Updated: 01/24/22
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General
Installaon
OperaonAppendix Maintenance ConguraonTroubleshoong
Physical Set Up:
1. Set unit in desired locaon.
2. Aspects to consider when deciding on placement:
• Clearance for entering and exing
• Locaon of drain
• Emergency exit paths or egress in case of
emergency
• Head room for personnel while using the unit
• Access to control box
• Connecons for water and electricity
3. Use a level to make sure the unit is stable and
leveled at each end of the tub [Figure 5.1].
4. Connect unit to electrical supply.
Plumbing Connecons:
1. Connect water source to solenoid valve quick
ng inlet using 1/2" Polyethylene tubing or
similar [Figure 5.2].
2. If necessary, adjust the diluon rao by selecng
an appropriate metering p (included) and test.
• The smallest metering p is a yellow p with a
small tube aached [Figure 5.3].
• This tube can be trimmed to alter the diluon
rao.
• Full length capillary tube results in a diluon
rao of approximately 1:230 at 30-50 psi water
inlet pressure.
3. With the metering p installed, connect soluon
source to orange hose barb of the Venturi Injector
(located above water inlet) using 1/4" clear PVC
tubing (included) [Figure 5.2].
Installaon
NOTE: To move the unit use a pallet jack or
a hi-lo to li from the boom or using the
handrails. Pad the forks to protect the nish.
Fig. 5.1: Level and stabilize unit using level at each end of tub
Fig. 5.2: Water and Venturi Injector (soluon) inlets
Capillary
Tube
Addional
Metering Tips
Fig. 5.3: Metering Tips and Capillary Tube

BLX-800-GEN2 User Manual Page 6 of 33 Updated: 01/24/22
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Installaon (connued)
Motor Speed Adjustment
The speed of the motor(s) is controlled by the
Variable Frequency Drive (VFD). To adjust the speed,
turn the knob on the front of the VFD while the unit is
under power and motor is running.
Default: 1750 RPM at 45 Hz
• Recommended speed: 45 Hz
• Minimum speed: 15 Hz
• Maxiumum Speed: 60 Hz
To adjust the speed:
1. Open the control box.
2. Acvate the sensor to turn on the motor.
3. As the motor is spinning, the unit will display the
operang speed in Hz.
4. Turn the knob counter clockwise to decrease the
speed, or clockwise to increase speed. [Figure 6.1]
!DANGER:
Only qualied personnel should open the
control box while under power. NEVER open
the control box during washdown or cleaning.
Fig. 6.1: Delta MS300 (AD GS20) Variable Frequency Drive
Speed
Adjustment

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General
Installaon
OperaonAppendix Maintenance ConguraonTroubleshoong
Start Up
1. Verify installaon has been completed:
• Brushes are secured
• Walkway grate is lowered
• Unit is plugged in and receiving power
• Water and soluon have been plumbed and
lines are open
2. Pull the E-STOP switch up and engage power,
when illuminated the unit has power [Figure 7.1].
General Use
1. Step onto the walkway grate.
2. The walkway grate will depress, acvang a
proximity sensor which starts the brush rotaon
and soluon spray [Figure 7.2].
3. Walk through the unit, allowing the rotang
brushes to clean by moving the boot to make
contact with hard to reach areas.
4. One second aer the user steps o of the
walkway grate the brushes and sanizer will stop.
Shut Down
• Press the red E-STOP buon on the control box.
• Disconnect power and follow lockout-tagout
procedures as necessary.
Operaon
!
CAUTION:
When operang: always ensure solid foong
and use both handrails for stability.
Fig. 7.2: Grate triggering Prox Switch, shown on BLX-800R
NOTE: Prior to placing footwear into the unit,
test that it is working properly by acvang
the sensor (put weight on the grate). Fig. 7.1: E-Stop illuminaon

BLX-800-GEN2 User Manual Page 8 of 33 Updated: 01/24/22
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Cleaning Procedures
Fig. 8.1: Grate Liing. shown with BLX-800R
!
CAUTION:
Failure to latch the grate properly could result
in grate falling closed unexpectedly.
INCOMPLETE COMPLETE
Fig. 8.2: Grate Latch Orientaon
!
CAUTION:
Use of high pressure (above 400 PSI) is not
Recommended on sensive areas such as electrical
Components, motors, or gearboxes.
Removing & Replacing Brushes (R& S Models)
1. Shut down the unit and open the grate (see pg. 7
and previous steps above).
2. Li the brush assembly out of the tub by grabbing
the open end and liing up [Figure 8.3 - Arrow 1].
3. With the open end lied, the brush can be
detached from its anchor [Figure 8.3 - Arrow 2].
4. Brushes can be washed individually in a COP tank
or wash machine.
5. The tub can be washed by convenonal means.
NOTE: It is NOT recommended to use hot
water (over 120°F) to clean brushes.
Fig. 8.3: Brush removal process, shown on BLX-800R
2
1
Opening Grate
1. Shut down the unit (see pg. 7)
2. Use handle to li the grate and swing the grate
open completely [Figure 8.1].
3. Latch into place against the pin aached to the
corner rail [Figure 8.2].
Use Case Chemical Type
Organic Soils Chlorinated Alkaline or Alkaline based
foaming cleaner
Mineral Buildup Acid based foaming cleaner
NOTE: Chemistry used must be compable
with materials of construcon (page 3).

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General
Installaon
OperaonAppendix Maintenance ConguraonTroubleshoong
Removing & Replacing Brushes (V Models)
1. Shut down the unit and open the grate (see pg. 7).
2. Remove the three vercal brushes by unscrewing
the stainless knobs at the top of each brush and
liing them up and o of their shas [Figure 9.1]
3. With the vercal brushes removed the sole
brushes can be released from their anchors. To
release the sole brushes: turn and pull the anchor
lever located on the side of the tub (opposite side
of control box) as shown below:
4. Li the rst sole brush out of the tub by grabbing
the open end and liing up to clear the opposing
drive sha anchor [Figure 9.2].
5. With the rst sole brush removed, the second
brush's drive sha anchor can be shied to
release the nal sole brush [Figure 9.3].
6. Brushes can be washed individually in a COP tank
or wash machine.
7. The tub can be washed by convenonal means.
Cleaning Procedures (connued)
Fig. 9.1: Removing vercal brushes
NOTE: It is NOT recommended to use hot
water (over 120°F) to clean brushes.
Fig. 9.3: Removing soles brushes (2 of 2)
Fig. 9.2: Removing soles brushes (1 of 2)
LOCKED UNLOCKED

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Cleaning Procedures (connued)
Removing Steps
1. Grab either side of the step by the handles.
2. Li up to remove from tub [Figure 9.1].
3. Steps can be washed individually in a COP tank or
wash machine.
4. Replace steps before enabling power and/or use.
Removing Grate Springs & Balancer
1. Shut down the unit and open the grate (pgs. 7).
2. Li the end of the Spring Balancer into the upper
secon of its keyhole. [Figure 9.2 - Arrow 1]
3. Slide the Spring Balancer through the upper
secon of the keyhole to release its other end.
[Figure 9.2 - Arrow 2]
4. Li the free end up while sliding the Spring
Balancer out the keyhole to remove from the tub.
[Figure 9.2 - Arrow 3]
5. Slide each spring up to remove them from the tub
[Figure 9.3].
6. Springs and Balancer Weldment can be washed
individually in a COP tank or wash machine.
7. Once clean, re-install in reverse order.
Fig. 9.1: Step removal, shown with BLX-800R
Fig. 9.3: Spring removal procedure
Fig. 9.2: Balancer Weldment removal procedure
3
2
2
1
1

BLX-800-GEN2 User Manual Page 11 of 33 Updated: 01/24/22
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General
Installaon
OperaonAppendix Maintenance ConguraonTroubleshoong
Advanced Conguraon Opons
Brush RPM Formula:
The formula for calculang Speed in RPM from Drive
Frequency in Hertz is:
[Motor Nameplate RPM] x [Drive Frequency (Hz)] ÷ [Motor
Nameplate Frequency (Hz)] ÷ [Gear Reducon]
Example:
• Motor Nameplate RPM = 1750
• Motor Nameplate Frequency (Hz) = 60
• Gear Reducon = 20
• Drive Frequency (Hz) = 48
1750 x 48 ÷ 60 ÷ 20 = 70 RPM
The formula for calculang Drive Frequency in Hertz from
Desired Speed in RPM is:
[Desired Speed RPM] x [Gear Reducon] x[Motor
Nameplate Frequency (Hz)] ÷ [Motor Nameplate RPM]
Example:
• Desired Speed in RPM = 70
• Gear Reducon = 20
• Motor Nameplate Frequency (Hz) = 60
• Motor Nameplate RPM = 1750
70 x 20 x 60 ÷ 1750 = 48 Hz
!
DANGER:
Only qualied personnel should open the
control box while under power. NEVER open
the control box during washdown or cleaning.
Brush Direcon
Each brush rotaon direcon is set to a default
orientaon by Clean Logix. To reverse the direcon
switch 2 of the 3 motor lead wires (T1, T2, or T3).
See electrical schemacs (pages 29-31) for more
informaon.

BLX-800-GEN2 User Manual Page 12 of 33 Updated: 01/24/22
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Advanced Conguraon Opons (connued)
Drive Parameter Sengs
Delta MS300 (AD GS20) Variable Frequency Drive
Timing Relay Sengs
Eaton TRL04
• Funcon: R (O Delay)
• Time Range: 1.0 sec.
FUNCTION
TIME RANGE
ADJUSTMENT RANGE
Fig. 12.2 Eaton TRL04 Seng Idencaon
PARAMETER
NUMBER DESCRIPTION SETTING UNIT
P00.20 Source of Frequency 7 Dial
P00.21 Source of Oper 1 Input
P01.12 1st ACC Time 1 Sec
P01.13 1st DEC Time 2 Sec
P02.13 Mul Funct Relay 7 Torque
P06.03 OCA Level 88 %
P06.04 OCN Level 80 %
P06.06 Over TQC1 Method 4 Torque
P06.07 Over TQC1 Level 80 %
P06.08 Over TQC1 Time 0.3 Sec
!
DANGER:
Only qualied personnel should open the
control box while under power. NEVER open
the control box during washdown or cleaning.
Fig. 12.1: Delta MS300 (AD GS20) Variable Frequency Drive

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General
Installaon
OperaonAppendix Maintenance ConguraonTroubleshoong
The following maintenance procedures are
recommended for normal use. Units which see a high
amount of use should be inspected more frequently.
Weekly:
• Check unit for proper sensor funcon and brush
rotaon.
• Ensure spring loaded grate (if applicable) is
funconing properly.
• Inspect brushes for damage or wear. Check for
missing or deformed bristles.
• Inspect electrical cords and plumbing for
damage.
• Inspect and test funcon of emergency stop
switches.
Monthly:
• Check all fasteners to ensure they are ght.
• Ensure warning labels and decals are present
and in good condion.
• Inspect grate spring assemblies (M1896) and
spring balancer bearings (M1904, M1905) for
wear
• Inspect motors, gearboxes, and reducers for
signs of oil leakage.
• Inspect electrical enclosure for signs of water
intrusion.
• Inspect sensors for damage.
• Inspect moving parts for damage or wear.
Quarterly:
• Inspect structure for cracked welds or bent
components.
Gear Reducer:
• The gear reducer is supplied lled to capacity
with Mobil Cibus SHC 634 NSF H1 Food Grade
or equal synthec oil.
• The synthec lubricaon provided is good
for ambient temperatures -10°F - 105°F and
is compable with standard compounded
oil.
• Oil should be changed every 2 years (or 6,000
operang hrs.)
• Designed with a bladder type vent system:
• Consists of an internal bladder that
seals the oil chamber from the outside
environment at all mes - as pressure
builds, the bladder contracts keeping the
internal pressure to a minimum.
• Advantage: The internal oil chamber is
completely sealed, ensuring oil is not
released causing contaminaon in the
applicaon.
Motor:
• Inspect at regular intervals.
• Verify the mounng bolts and couplings to
ensure that they are ght and properly adjusted.
• Motor bearings are sealed and not
re-greasable.
• Bearings should be replaced approximately
every 5 years for 8 hr./day service.
Preventave Maintenance

BLX-800-GEN2 User Manual Page 14 of 33 Updated: 01/24/22
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Unit will not spray:
• Verify water pressure at the inlet to the water (30
psi min.)
• Verify water and soluon lines are aached and
rmly in place
• Inspect spray nozzles for clogging.
• Verify that the orange LED light on the solenoid
valve connector illuminates when the brushes are
rotang.
Unit is leaking onto oor:
• Check to make sure all joints are sealed.
• Verify water and soluon inlets are aached and
rmly in place.
Leaner Diluon Raos Required:
• Verify metering p is installed in the injector
chemical inlet hose barb
• Use the yellow “Capillary Tube” style metering p
(see pg. 5 for further informaon)
• If the desired diluon rao sll cannot be
achieved pre-diluon of the chemical may be
necessary.
Unit not operang & E-STOP not Illuminated:
• Verify unit is plugged in.
• Verify E-STOP is not pushed down.
• Verify main power going to the unit.
• Verify circuit breakers in the building have not
been tripped.
Unit not operang & E-STOP is Illuminated:
• Check sensor is operang properly and is
connected via orange M12 cable.
• Verify all physical connecons to the brushes are
in place.
• Restart unit by pushing down the E-STOP, waing
10 seconds, then turning the unit on again.
Troubleshoong

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General
Installaon
OperaonAppendix Maintenance ConguraonTroubleshoong
Troubleshoong
Please contact your equipment representave
or manufacturer for further support.
iMore Informaon?
OT1 Fault Code "Over-Torque 1" on Variable
Frequency Drive:
The fault occurs when the torque load on any brush
exceeds the value set in parameter P06.03 [OCA
Level]. The soluon will stop spraying when a fault
occurs.
• Switch Disconnect to "OFF" or unplug the unit.
• Wait 20-30 seconds before re-applying power
to cycle power and clear the fault.
Venturi will not draw Chemical Soluon:
• Verify water supply is sustaining 30 psi at the
injector inlet while unit is running
• Elevate the chemical jug above the injector (a jug
hook is provided for this purpose)
• Verify spray nozzles are not clogged. The nozzles
supplied with the equipment are rated at 0.2GPM
@ 10psi (0.28GPM @ 20 psi)
• Ensure the sucon lter is not clogged, kinked or
obstructed in any way that would restrict ow.

BLX-800-GEN2 User Manual Page 16 of 33 Updated: 01/24/22
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Appendix A - Parts Callout (BLX-800R-GEN2 : Regular)
D
E
F
M1183
M1795
M1845
P1944
M1902
F1052
3/16" X 1-3/8" KEY INCLUDED WITH GEAR REDUCER
SEE DETAIL ON NEXT PAGE
P1902
P1121
P1400
F1152
M1534
P1006
P1005
M1534
F1152
F1066
M1905
F1126
P1248
M1758
F1085
F1040
M1894
M1746
F1166
M1534
M1892
M1896
M1904
F1066
F1126
F1047
F1088
VENTURI PARTS ARE BAGGED AND INCLUDED INSIDE ENCLOSURE!
BLX-800R-GEN2 EXPLODED 1
3 VERSIONS:
M2184 (115V-1PH) M2185 (230V-1PH) M2186 (480V-3PH)
M1820
P1515
DETAIL D
SCALE 1 : 5
F1078
M1237
F1135 F1139
DETAIL E
SCALE 1 : 6
P1511
P1418
F1047
P1187
P1903
F1136
P1046
M1134
F1056
DETAIL F
SCALE 1 : 5
F1047
F1000
F1083
F1056
P1945
P1946
P1769 P1599

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General
Installaon
OperaonAppendix Maintenance ConguraonTroubleshoong
Appendix A - Parts Callout (BLX-800R-GEN2 : Regular)
D
E
F
M1183
M1795
M1845
P1944
M1902
F1052
3/16" X 1-3/8" KEY INCLUDED WITH GEAR REDUCER
SEE DETAIL ON NEXT PAGE
P1902
P1121
P1400
F1152
M1534
P1006
P1005
M1534
F1152
F1066
M1905
F1126
P1248
M1758
F1085
F1040
M1894
M1746
F1166
M1534
M1892
M1896
M1904
F1066
F1126
F1047
F1088
VENTURI PARTS ARE BAGGED AND INCLUDED INSIDE ENCLOSURE!
BLX-800R-GEN2 EXPLODED 1
3 VERSIONS: M2184 (115V-1PH) M2185 (230V-1PH) M2186 (480V-3PH)
M1820
P1515
DETAIL D
SCALE 1 : 5
F1078
M1237
F1135 F1139
DETAIL E
SCALE 1 : 6
P1511
P1418
F1047
P1187
P1903
F1136
P1046
M1134
F1056
DETAIL F
SCALE 1 : 5
F1047
F1000
F1083
F1056
P1945
P1946
P1769 P1599
D
E
F
M1183
M1795
M1845
P1944
M1902
F1052
3/16" X 1-3/8" KEY INCLUDED WITH GEAR REDUCER
SEE DETAIL ON NEXT PAGE
P1902
P1121
P1400
F1152
M1534
P1006
P1005
M1534
F1152
F1066
M1905
F1126
P1248
M1758
F1085
F1040
M1894
M1746
F1166
M1534
M1892
M1896
M1904
F1066
F1126
F1047
F1088
VENTURI PARTS ARE BAGGED AND INCLUDED INSIDE ENCLOSURE!
BLX-800R-GEN2 EXPLODED 1
3 VERSIONS: M2184 (115V-1PH) M2185 (230V-1PH) M2186 (480V-3PH)
M1820
P1515
DETAIL D
SCALE 1 : 5
F1078
M1237
F1135 F1139
DETAIL E
SCALE 1 : 6
P1511
P1418
F1047
P1187
P1903
F1136
P1046
M1134
F1056
DETAIL F
SCALE 1 : 5
F1047
F1000
F1083
F1056
P1945
P1946
P1769 P1599
D
E
F
M1183
M1795
M1845
P1944
M1902
F1052
3/16" X 1-3/8" KEY INCLUDED WITH GEAR REDUCER
SEE DETAIL ON NEXT PAGE
P1902
P1121
P1400
F1152
M1534
P1006
P1005
M1534
F1152
F1066
M1905
F1126
P1248
M1758
F1085
F1040
M1894
M1746
F1166
M1534
M1892
M1896
M1904
F1066
F1126
F1047
F1088
VENTURI PARTS ARE BAGGED AND INCLUDED INSIDE ENCLOSURE!
BLX-800R-GEN2 EXPLODED 1
3 VERSIONS: M2184 (115V-1PH) M2185 (230V-1PH) M2186 (480V-3PH)
M1820
P1515
DETAIL D
SCALE 1 : 5
F1078
M1237
F1135 F1139
DETAIL E
SCALE 1 : 6
P1511
P1418
F1047
P1187
P1903
F1136
P1046
M1134
F1056
DETAIL F
SCALE 1 : 5
F1047
F1000
F1083
F1056
P1945
P1946
P1769 P1599
F1148
M1670
M1101
M1655
F1056
F1047
?
F1188
F1056
M1655
M1671
M1655
F1056
F1047
M1231
F1047
F1056
M1655
M1672
F1148
BLX-800R-GEN2 EXPLODED 2
5
2
3
4
LAST SAVED:
4/21/2021
NOTE: DEBURR AND BREAK ALL SHARP EDGES!
WEIGHT (LB.)
ITEM NUMBER:
BLX-800R-GEN2
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CLEAN-LOGIX. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CLEAN-LOGIX IS PROHIBITED.
PROPRIETARY AND CONFIDENTIAL!
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL
1/16"
ANGULAR: MACH
.5
BEND
2
TWO PLACE DECIMAL
.015"
THREE PLACE DECIMAL
.005"
MATERIAL
FINISH
ERROR!:Material
TITLE: BLX-800 GEN2 REV104
359.16
SCALE: 1:6
UNLESS OTHERWISE SPECIFIED:
DRAWN BY:
M. BOS
DATE CREATED:
11/13/2011
SHEET 3 OF 32

BLX-800-GEN2 User Manual Page 18 of 33 Updated: 01/24/22
USER MANUAL: BLX-800-GEN2
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
G
H
J
3/16" X 1-3/8" KEY
INCLUDED WITH GEAR
REDUCER
P1753
P1000
P1000
M1795
F1066
M1905
F1126
P1248
F1040
F1085
M1758
F1052
M1894
P1005
F1152
P1515
P1242
M1534
F1152
F1088
P1121
P1400
M1904
F1126
F1066
M1746
F1166
M1534
F1052
F1017 F1119
F1106
P1944
P1456
P1944
M1923
P1902
M1534
P1006
M1030
F1046
M1030
F1046
M1026
F1085 F1035
F1001
M1618
M1892
M1896
M1057
M1623
M1027
M1279
M2010
M1912
M1913
3 VERSIONS:
M2184 (115V-1PH) M2185 (230V-1PH) M2186 (480V-3PH)
NOTE: ADD P1677 TERMINAL CRIMP ON MOTOR CONNECTIONS 4 TOTAL 115/230V UNITS 6 TOTAL 480V UNITS
DETAIL G
SCALE 1 : 6
P1511
P1418
P1046
F1136
P1903
F1056 F1047
P1187
DETAIL H
SCALE 1 : 6
P1186
F1054
F1078
M1032
F1002
F1070
M1283
F1105
M1031
DETAIL J
SCALE 1 : 5
F1078
M1237
F1135
F1139
P1945
P1946
P1769
P1599
BLX-800V6-GEN2 EXPLODED
VENTURI PARTS ARE BAGGED AND INCLUDED INSIDE ENCLOSURE!
Appendix A - Parts Callout (BLX-800V-GEN2 : Vercal)
G
H
J
3/16" X 1-3/8" KEY
INCLUDED WITH GEAR
REDUCER
P1753
P1000
P1000
M1795
F1066
M1905
F1126
P1248
F1040
F1085
M1758
F1052
M1894
P1005
F1152
P1515
P1242
M1534
F1152
F1088
P1121
P1400
M1904
F1126
F1066
M1746
F1166
M1534
F1052
F1017 F1119
F1106
P1944
P1456
P1944
M1923
P1902
M1534
P1006
M1030
F1046
M1030
F1046
M1026
F1085 F1035
F1001
M1618
M1892
M1896
M1057
M1623
M1027
M1279
M2010
M1912
M1913
3 VERSIONS:
M2184 (115V-1PH) M2185 (230V-1PH) M2186 (480V-3PH)
NOTE: ADD P1677 TERMINAL CRIMP ON MOTOR CONNECTIONS 4 TOTAL 115/230V UNITS 6 TOTAL 480V UNITS
DETAIL G
SCALE 1 : 6
P1511
P1418
P1046
F1136
P1903
F1056 F1047
P1187
DETAIL H
SCALE 1 : 6
P1186
F1054
F1078
M1032
F1002
F1070
M1283
F1105
M1031
DETAIL J
SCALE 1 : 5
F1078
M1237
F1135
F1139
P1945
P1946
P1769
P1599
BLX-800V6-GEN2 EXPLODED
VENTURI PARTS ARE BAGGED AND INCLUDED INSIDE ENCLOSURE!
G
H
J
3/16" X 1-3/8" KEY
INCLUDED WITH GEAR
REDUCER
P1753
P1000
P1000
M1795
F1066
M1905
F1126
P1248
F1040
F1085
M1758
F1052
M1894
P1005
F1152
P1515
P1242
M1534
F1152
F1088
P1121
P1400
M1904
F1126
F1066
M1746
F1166
M1534
F1052
F1017 F1119
F1106
P1944
P1456
P1944
M1923
P1902
M1534
P1006
M1030
F1046
M1030
F1046
M1026
F1085 F1035
F1001
M1618
M1892
M1896
M1057
M1623
M1027
M1279
M2010
M1912
M1913
3 VERSIONS:
M2184 (115V-1PH) M2185 (230V-1PH) M2186 (480V-3PH)
NOTE: ADD P1677 TERMINAL CRIMP ON MOTOR CONNECTIONS 4 TOTAL 115/230V UNITS 6 TOTAL 480V UNITS
DETAIL G
SCALE 1 : 6
P1511
P1418
P1046
F1136
P1903
F1056 F1047
P1187
DETAIL H
SCALE 1 : 6
P1186
F1054
F1078
M1032
F1002
F1070
M1283
F1105
M1031
DETAIL J
SCALE 1 : 5
F1078
M1237
F1135
F1139
P1945
P1946
P1769
P1599
BLX-800V6-GEN2 EXPLODED
VENTURI PARTS ARE BAGGED AND INCLUDED INSIDE ENCLOSURE!
G
H
J
3/16" X 1-3/8" KEY
INCLUDED WITH GEAR
REDUCER
P1753
P1000
P1000
M1795
F1066
M1905
F1126
P1248
F1040
F1085
M1758
F1052
M1894
P1005
F1152
P1515
P1242
M1534
F1152
F1088
P1121
P1400
M1904
F1126
F1066
M1746
F1166
M1534
F1052
F1017 F1119
F1106
P1944
P1456
P1944
M1923
P1902
M1534
P1006
M1030
F1046
M1030
F1046
M1026
F1085 F1035
F1001
M1618
M1892
M1896
M1057
M1623
M1027
M1279
M2010
M1912
M1913
3 VERSIONS:
M2184 (115V-1PH) M2185 (230V-1PH) M2186 (480V-3PH)
NOTE: ADD P1677 TERMINAL CRIMP ON MOTOR CONNECTIONS 4 TOTAL 115/230V UNITS 6 TOTAL 480V UNITS
DETAIL G
SCALE 1 : 6
P1511
P1418
P1046
F1136
P1903
F1056 F1047
P1187
DETAIL H
SCALE 1 : 6
P1186
F1054
F1078
M1032
F1002
F1070
M1283
F1105
M1031
DETAIL J
SCALE 1 : 5
F1078
M1237
F1135
F1139
P1945
P1946
P1769
P1599
BLX-800V6-GEN2 EXPLODED
VENTURI PARTS ARE BAGGED AND INCLUDED INSIDE ENCLOSURE!
G
H
J
3/16" X 1-3/8" KEY
INCLUDED WITH GEAR
REDUCER
P1753
P1000
P1000
M1795
F1066
M1905
F1126
P1248
F1040
F1085
M1758
F1052
M1894
P1005
F1152
P1515
P1242
M1534
F1152
F1088
P1121
P1400
M1904
F1126
F1066
M1746
F1166
M1534
F1052
F1017 F1119
F1106
P1944
P1456
P1944
M1923
P1902
M1534
P1006
M1030
F1046
M1030
F1046
M1026
F1085 F1035
F1001
M1618
M1892
M1896
M1057
M1623
M1027
M1279
M2010
M1912
M1913
3 VERSIONS:
M2184 (115V-1PH) M2185 (230V-1PH) M2186 (480V-3PH)
NOTE: ADD P1677 TERMINAL CRIMP ON MOTOR CONNECTIONS 4 TOTAL 115/230V UNITS 6 TOTAL 480V UNITS
DETAIL G
SCALE 1 : 6
P1511
P1418
P1046
F1136
P1903
F1056 F1047
P1187
DETAIL H
SCALE 1 : 6
P1186
F1054
F1078
M1032
F1002
F1070
M1283
F1105
M1031
DETAIL J
SCALE 1 : 5
F1078
M1237
F1135
F1139
P1945
P1946
P1769
P1599
BLX-800V6-GEN2 EXPLODED
VENTURI PARTS ARE BAGGED AND INCLUDED INSIDE ENCLOSURE!
G
H
J
3/16" X 1-3/8" KEY
INCLUDED WITH GEAR
REDUCER
P1753
P1000
P1000
M1795
F1066
M1905
F1126
P1248
F1040
F1085
M1758
F1052
M1894
P1005
F1152
P1515
P1242
M1534
F1152
F1088
P1121
P1400
M1904
F1126
F1066
M1746
F1166
M1534
F1052
F1017 F1119
F1106
P1944
P1456
P1944
M1923
P1902
M1534
P1006
M1030
F1046
M1030
F1046
M1026
F1085 F1035
F1001
M1618
M1892
M1896
M1057
M1623
M1027
M1279
M2010
M1912
M1913
3 VERSIONS:
M2184 (115V-1PH) M2185 (230V-1PH) M2186 (480V-3PH)
NOTE: ADD P1677 TERMINAL CRIMP ON MOTOR CONNECTIONS 4 TOTAL 115/230V UNITS 6 TOTAL 480V UNITS
DETAIL G
SCALE 1 : 6
P1511
P1418
P1046
F1136
P1903
F1056 F1047
P1187
DETAIL H
SCALE 1 : 6
P1186
F1054
F1078
M1032
F1002
F1070
M1283
F1105
M1031
DETAIL J
SCALE 1 : 5
F1078
M1237
F1135
F1139
P1945
P1946
P1769
P1599
BLX-800V6-GEN2 EXPLODED
VENTURI PARTS ARE BAGGED AND INCLUDED INSIDE ENCLOSURE!
3" - M1025 6" - M1618 9" - M1928
3" - M1025 6" - M1623 9" - M1932
3" and 6"- M1025 9" - M1936

BLX-800-GEN2 User Manual Page 19 of 33 Updated: 01/24/22
USER MANUAL: BLX-800-GEN2
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
General
Installaon
OperaonAppendix Maintenance ConguraonTroubleshoong
K
L
M
M1183
M1795
M1845
P1944
M1903
F1052
3/16" X 1-3/8" KEY INCLUDED WITH GEAR REDUCER
P1902
P1121
P1400
F1152
M1534
P1006
P1005
M1534
F1152
F1066
M1905
F1126
P1248
M1758
F1085
F1040
M1894
M1746
F1166
M1534
M1892
M1896
M1904
F1066
F1126
F1047
F1088
M1720
3 VERSIONS:
M2184 (115V-1PH) M2185 (230V-1PH) M2186 (480V-3PH)
M1820
P1515
P1242
DETAIL K
SCALE 1 : 5
F1078
M1237
F1135 F1139
DETAIL L
SCALE 1 : 6
P1511
P1418
F1047
P1187
P1903
F1136
P1046
M1134
F1056
DETAIL M
SCALE 1 : 5
F1047
F1000
F1083
F1056
M1420
P1946
P1945 P1599
P1769
BLX-800S-GEN2 EXPLODE
VENTURI PARTS ARE BAGGED AND INCLUDED INSIDE ENCLOSURE!
Appendix A - Parts Callout (BLX-800S-GEN2 : Sole Only)
K
L
M
M1183
M1795
M1845
P1944
M1903
F1052
3/16" X 1-3/8" KEY INCLUDED WITH GEAR REDUCER
P1902
P1121
P1400
F1152
M1534
P1006
P1005
M1534
F1152
F1066
M1905
F1126
P1248
M1758
F1085
F1040
M1894
M1746
F1166
M1534
M1892
M1896
M1904
F1066
F1126
F1047
F1088
M1720
3 VERSIONS:
M2184 (115V-1PH) M2185 (230V-1PH) M2186 (480V-3PH)
M1820
P1515
P1242
DETAIL K
SCALE 1 : 5
F1078
M1237
F1135 F1139
DETAIL L
SCALE 1 : 6
P1511
P1418
F1047
P1187
P1903
F1136
P1046
M1134
F1056
DETAIL M
SCALE 1 : 5
F1047
F1000
F1083
F1056
M1420
P1946
P1945 P1599
P1769
BLX-800S-GEN2 EXPLODE
VENTURI PARTS ARE BAGGED AND INCLUDED INSIDE ENCLOSURE!
K
L
M
M1183
M1795
M1845
P1944
M1903
F1052
3/16" X 1-3/8" KEY INCLUDED WITH GEAR REDUCER
P1902
P1121
P1400
F1152
M1534
P1006
P1005
M1534
F1152
F1066
M1905
F1126
P1248
M1758
F1085
F1040
M1894
M1746
F1166
M1534
M1892
M1896
M1904
F1066
F1126
F1047
F1088
M1720
3 VERSIONS:
M2184 (115V-1PH) M2185 (230V-1PH) M2186 (480V-3PH)
M1820
P1515
P1242
DETAIL K
SCALE 1 : 5
F1078
M1237
F1135 F1139
DETAIL L
SCALE 1 : 6
P1511
P1418
F1047
P1187
P1903
F1136
P1046
M1134
F1056
DETAIL M
SCALE 1 : 5
F1047
F1000
F1083
F1056
M1420
P1946
P1945 P1599
P1769
BLX-800S-GEN2 EXPLODE
VENTURI PARTS ARE BAGGED AND INCLUDED INSIDE ENCLOSURE!
K
L
M
M1183
M1795
M1845
P1944
M1903
F1052
3/16" X 1-3/8" KEY INCLUDED WITH GEAR REDUCER
P1902
P1121
P1400
F1152
M1534
P1006
P1005
M1534
F1152
F1066
M1905
F1126
P1248
M1758
F1085
F1040
M1894
M1746
F1166
M1534
M1892
M1896
M1904
F1066
F1126
F1047
F1088
M1720
3 VERSIONS:
M2184 (115V-1PH) M2185 (230V-1PH) M2186 (480V-3PH)
M1820
P1515
P1242
DETAIL K
SCALE 1 : 5
F1078
M1237
F1135 F1139
DETAIL L
SCALE 1 : 6
P1511
P1418
F1047
P1187
P1903
F1136
P1046
M1134
F1056
DETAIL M
SCALE 1 : 5
F1047
F1000
F1083
F1056
M1420
P1946
P1945 P1599
P1769
BLX-800S-GEN2 EXPLODE
VENTURI PARTS ARE BAGGED AND INCLUDED INSIDE ENCLOSURE!
K
L
M
M1183
M1795
M1845
P1944
M1903
F1052
3/16" X 1-3/8" KEY INCLUDED WITH GEAR REDUCER
P1902
P1121
P1400
F1152
M1534
P1006
P1005
M1534
F1152
F1066
M1905
F1126
P1248
M1758
F1085
F1040
M1894
M1746
F1166
M1534
M1892
M1896
M1904
F1066
F1126
F1047
F1088
M1720
3 VERSIONS:
M2184 (115V-1PH) M2185 (230V-1PH) M2186 (480V-3PH)
M1820
P1515
P1242
DETAIL K
SCALE 1 : 5
F1078
M1237
F1135 F1139
DETAIL L
SCALE 1 : 6
P1511
P1418
F1047
P1187
P1903
F1136
P1046
M1134
F1056
DETAIL M
SCALE 1 : 5
F1047
F1000
F1083
F1056
M1420
P1946
P1945 P1599
P1769
BLX-800S-GEN2 EXPLODE
VENTURI PARTS ARE BAGGED AND INCLUDED INSIDE ENCLOSURE!
K
L
M
M1183
M1795
M1845
P1944
M1903
F1052
3/16" X 1-3/8" KEY INCLUDED WITH GEAR REDUCER
P1902
P1121
P1400
F1152
M1534
P1006
P1005
M1534
F1152
F1066
M1905
F1126
P1248
M1758
F1085
F1040
M1894
M1746
F1166
M1534
M1892
M1896
M1904
F1066
F1126
F1047
F1088
M1720
3 VERSIONS:
M2184 (115V-1PH) M2185 (230V-1PH) M2186 (480V-3PH)
M1820
P1515
P1242
DETAIL K
SCALE 1 : 5
F1078
M1237
F1135 F1139
DETAIL L
SCALE 1 : 6
P1511
P1418
F1047
P1187
P1903
F1136
P1046
M1134
F1056
DETAIL M
SCALE 1 : 5
F1047
F1000
F1083
F1056
M1420
P1946
P1945 P1599
P1769
BLX-800S-GEN2 EXPLODE
VENTURI PARTS
ARE BAGGED AND INCLUDED INSIDE ENCLOSURE!

BLX-800-GEN2 User Manual Page 20 of 33 Updated: 01/24/22
USER MANUAL: BLX-800-GEN2
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Appendix B - Electrical Assembly Parts Callout (115V)
P1449
M2176
P1758
SERIAL NO. LABEL
3X5 PANEL
SPEC LABEL
P1242
14 AWG GROUND
WIRE BETWEEN DOOR
AND ENCLOSURE
P1148
101
F1177
M1819
F1140
F1059
M1819
F1177
F1140
P1184
P1184
P1147
P1515
INCLUDED WITH
ENCLOSURE
P1246
P1303
P1200
P1197
M1888
M2184 - 115V
NOTES:
COMPLETED ASSEMBLY TO BE LABELED UL NEMA TYPE 4X ACCORDING TO UL508
REFER TO DRAWINGS M2176 (PANEL) AND ES1037 (ELECTRICAL SCHEMATIC)
14 3/16"
10 3/16"
1/8"
8 1/8"
3 7/16"
12 1/8"
4 1/8"
P2429
M1516
P1111
P1111
100
P1877
P1874 P1874
P1323
P1122
P1939
P1875
P1877
P1873
P1172
P1172
P1169
F1172
P1873
101
101
M2176 - 115V
FOR ELECTRICAL SCHEMATIC, REFER TO
DRAWING NUMBER ES1037
PART
NUMBER
DESCRIPTION QTY. UOM
F1172
SCREW THEAD FORMING 10-32 X
1/2 HEX WASHER HEAD ZINC
9
M1516 BACK PANEL CP1612 1
P1111 END STOP TERMINAL BLOCK 2
P1122 POWER SUPPLY 24VDC 60W 1
P1169 DIN RAIL 35mm X 175mm LONG 0.175 m
P1172 WIRE DUCT 25X60 X 250mm LONG 0.25 m
P1172 WIRE DUCT 25X60 X 175mm LONG 0.175 m
P1323
CIRCUIT BREAKER 10A SINGLE
POLE 1
P1873
TERMINAL BLOCK SPRING CLAMP
5.1mm GRAY
4
P1874
TERMINAL BLOCK SPRING CLAMP
5.1mm GROUND
2
P1875
TERMINAL BLOCK SPRING CLAMP
5.1mm DUAL-LEVEL GRAY
4
P1877
TERMINAL BLOCK END BARRIER L3
SERIES
2
P1880
TERMINAL JUMPER 5.1mm - 10
POSITION CUT TO 2
4 Piece 10
P1880
TERMINAL JUMPER 5.1mm - 10
POSITION CUT TO 4
8 Piece 10
P1881
TERMINAL BLOCK LABEL 5.1mm
NUMBERS 1-10, 20 SETS/CARD
0.2 SET-20
P1939
RELAY, TIMER, MULTIFUNCTION
24VDC (REPLACES P1115)
1
P2429
VARIABLE FREQUENCY DRIVE
MS300 0.5HP 115-1PH
1