Clean Logix ALX-PRO User manual

USER
MANUAL
English (Original Instrucons)
Updated: 04/30/2021
MODEL:
ALX-PRO
Chemical Allocaon Controller

Page 2 of 37 ALX-PRO Manual V4 Updated: 04/30/2021
USER MANUAL: ALX-PRO
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Table of Contents
General
Overview
Specicaons
Terminology
Installaon
Installaon Requirements
Mounng Controller
Connecng Devices
Conguraon
Set Up Instrucons
Sleep Funcon
Site Info
Adding RFID Credenals
Pump Devices
Conguraon (connued)
Manifolds
Pumps
Calibrang Pumps
Operaon
Dispensing an Applicaon
Reporng and Logs
Troubleshoong
Appendices
Parts Callout
Electrical Schemac
Air-Water Kit Set Up
Network Conguraon
Monitor Calibraon
IVX Conguraon
03
03
03
04
05
05
08
10
10
11
12
14
16
17
21
23
25
29
33
34
35
36
37
!
WARNING:
1. Avoid contact of chemicals with skin and eyes. If contact
occurs, see MSDS sheet for further rst aid measures.
2. Always wear appropriate PPE
3. Follow safety instrucons of chemical manufacturer
(MSDS).
4. Always follow plant and OSHA guidelines about the use
of equipment.
5. Disconnect power before servicing equipment.

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GeneralInstallaonConguraonAppendices Operaon
Troubleshoong General
The ALX-PRO oers the highest level system available
to control and record chemical consumpon. PRO
units allow authorized Users to log in with a 4-digit
code or RFID card to reliably dispense chemicals via
me or weight-based methods. The 10” touchscreen
and stainless steel keypad provide an easy interacve
plaorm, making the dispensing process as smooth as
possible.
Units integrate with the Clean Intel website that acts
as a centralized locaon for all reporng and data
stored on the system. Its secure connecon ensures
privacy of all data and allows managers to create new
Users, make chemical Applicaon recipes, and edit
User Permissions both in the eld or on the go.
Overview
Soware
• Maximum number of Users: 999
• Maximum number of Applicaons: 999
• Maximum Dispense Steps per Applicaon: 6
• Dispense Step me range: 00.1s - 99m:99.9s
• Permissions me range: 1-24 hours
• Max Permissions count: 99
Hardware
• Maximum number of Devices: 16*
• Dimensions: 16" x 14" x 8"
Acceptable Chemical Products
• Acids
• Causcs
• Sanizer
• Chlorine
Specicaons
Terminology
• Users - The people who will be using the system
to dispense Applicaons. Up to 999 users can be
stored.
• Permissions - Control the number of mes
each User can access each Applicaon. Can be
disabled.
• Devices - The physical outputs and/or inputs that
connect to the controller to perform a funcon.
The ALX-PRO is compable CAN-SO-1 and CAN-
SO-4 solenoid valve output devices as well as
CAN-SC devices for weight-based applicaons.
• Applicaons - Recipes which determine the
type and sequence of Dispense Steps. Up to 999
recipes can be stored.
• Dispense Steps - Segments of an Applicaon that
determine which output Device will be energized
and for how long. Each Applicaon can contain
up to 6 Steps.
• Fixed Time Step - Will energize an output Device
for a specied amount of me. Reported Step
volume must be manually entered.
• Calibrated Step - Uses Device Calibraon to
determine how long an output Device should be
energized, based on a specied target volume.
• Weight-Based Step - Uses Scale Calibraons to
determine how long an output Device should be
energized, based on weight. Requires CAN-SC
device for integraon with ALX-PRO.
NOTE: A single CAN-SO-4 counts as 4 Devices.

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Compressed Air (typical installaon)
• Clean, dry air
• 10 CFM (283 L/min) @ 80 psi (5.5 bar) minimum
• 100 psi (6.9 bar) maximum supply pressure
• Recommended regulator seng: 80 PSI (5.5 bar).
Water Supply (typical installaon)
• Cold Portable Water
• 7 GPM (26.5 Lpm) @ 35 psi (2.5 bar) minimum
• 100 psi (6.9 bar) maximum supply pressure
• Recommended regulator seng: 50 PSI (3.4 bar)
Electrical
• 110 VAC, 5A, Single Phase, 50-60 Hz
• NEMA 5-15 GFCI Protected Outlet
• Surge suppression recommended
Network
• Cat 5e or higher Ethernet cable connecon (eld-
wired sealed plug included with unit)
• WiFi (802.11n or 802.11b/g), WPA security
• CELL-POE cellular box (sold separately)
Installaon Requirements
NOTE: A back ow preventer must be installed in the water supply to this unit, per local codes.

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GeneralInstallaonConguraonAppendices Operaon
Troubleshoong General
1. Determine mounng locaon, with consideraon
of the following:
• User accessibility
• Distance to electrical outlet
• Distance to Devices/pumps
• Accessibility to Ethernet or WiFi
2. Aach the included mounng feet to the
controller.
3. Securely mount unit to wall using appropriate
hardware (not included).
4. Plug power cord into a 115 VAC, GFCI protected
receptacle.
5. Using the included sealed ethernet plug, connect
Ethernet (either from the facility or CELL-POE) via
Cat 5e cable (or similar).
AIR OUTPUTS
(3/8" PUSH-FIT)
AIR INLET 2
(3/8" PUSH-FIT)
AIR INLET 1
(3/8" PUSH-FIT)
CONNECT TO
OTHER CAN
DEVICE
CAN-SO-4
AIR OUTPUT
(3/8" PUSH-FIT)
CONNECT TO
OTHER CAN DEVICE
CONNECT TO ALX
CONTROLLER OR
OTHER CAN DEVICE
AIR INLET (3/8"
PUSH-FIT)
CAN-SO-1
Mounng Controller
The following types of Devices are compable with
the ALX-PRO:
• CAN-SO-4: A four output, 3-way solenoid valve
pack for controlling 1/2" or smaller AODD pumps
and/or air operated valves
• CAN-SO-1: A single output, 2-way solenoid
valve for controlling up to a 1" Air Operated
Double Diaphragm (AODD) pumps
Connecng Devices

Page 6 of 37 ALX-PRO Manual V4 Updated: 04/30/2021
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1. Mount and connect Devices in a daisy-chain fashion using the orange M12 cables. They can be installed in
any order. (NOTE: If purchased as a -KIT, the Devices will be supplied pre-mounted and connected)
2. Hand ghten M12 cable connecons, then ghten two more clicks using wrenches.
3. Plumb compressed air lines and uid lines for pumps and valves as necessary [see below]
*See Appendix for IVX Sensor Integraon
Connecng Devices (connued)
Installaon Example:
*

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GeneralInstallaonConguraonAppendices Operaon
Troubleshoong Installaon
General Sengs
1. Press the Admin buon on the boom
2. Type in the 4-digit administrator code
3. Click the Sengs tab on the le side of the
screen
4. Under the General tab, the soware version,
model, and serial number can be viewed.
5. To change the Jug Selecon type, select an
opon from the drop-down menu:
• Disabled: Does not require anything before a
dispense.
• RFID: Requires an RFID card for the jug to be
scanned before a dispense.
• Keypad: Requires a user to type in a 4 digit
code for the jug before a dispense.
6. App Permissions allow administrators to limit
the amount of dispenses each user can access
per/day or not:
• Use Permissions: References assigned per-
mission levels entered on Clean Intel (per-
missions levels are reset every 24 hrs.)
• Access All Apps: No permission counts will
be used. When users dispense applicaons
their
permissions will appear as “9999 Uses Le”
Set-Up Instrucons
NOTE: The admin screen will automacally
me out and return to the home screen aer
30 minutes of inacvity for security purposes.
NOTE: See Page 25 for examples of what Jug
Selecons do before performing a dispense.

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General Sengs (cont.)
7. The Max Dispense Time sets a me limit for
weight-based Applicaons to dispense within to
protect against accidental overows. To adjust
the me limit, select an opon from the drop-
down menu.
7. To change the Time zone on the unit, select a
new one from the drop-down menu.
8. Click Apply to save any changes made on this
page.
Learning
Every me the unit dispenses, it records the
weight and me, creang an algorithm to enhance
dispense accuracy. Clear All Learned Calibraons
will erase the logs of the dispenses, causing the unit
to build up a new set of Calibraons.
EXAMPLE: A user starts to dispense a 1 gal.
Applicaon, but forgets to place the jug on the
scale. If the Max Dispense Time is not set, the
unit will connue to dispense since the scale is
not reading an increase in weight.
With it set to 5 Minutes, the dispense will
automacally terminate aer 5 min. With or
without weight recognion*.
*NOTE: To avoid ending dispenses early, set
the Max Dispense Time so that it will not
compromise larger dispense Applicaons.
NOTE: Clearing Learned Calibraons will not
stop the unit from being able to perform.
However, it may take 4 to 5 dispenses before
the unit’s calibraons are exact again.
Set-Up Instrucons (cont.)

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GeneralInstallaonConguraonAppendices Operaon
Troubleshoong Conguraon
1. To view the Site Informaon on a specic device,
click Site Info at the boom le corner of the
screen.
2. Here the Applicaons, access codes, jugs, users,
and chemicals assigned to this unit can be
viewed.
3. If a user forgets their code for an applicaon,
they can simply look it up from the Site Info tab.
4. Press STOP or A to return to the home screen.
Sleep Funcon
To prevent the computer from building up too much
heat inside the control box, the unit will begin a
Sleep Funcon aer 90 minutes of inacvity.
1. Aer 80 minutes of inacvity, the unit will load a
screen that reads PREPARING TO SLEEP.
2. Aer 10 minutes the screen will shut o.
• Press any number key before 10 min. to
return to the home screen.
3. When the unit goes to sleep the screen will turn
o, but the following lights will remain on:
• Blue light on the monitor
• Red light on the RFID reader
• Green lights on the Devices
4. To wake up the unit, simply move or click the
mouse on the control box.
5. A loading screen will appear and will take be-
tween 30 and 60 seconds to load the unit back
up.
6. Once the home screen appears, the unit can be
used again as normal.
Site Info

Page 10 of 37 ALX-PRO Manual V4 Updated: 04/30/2021
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1. Log in as an administrator.
2. Select Easy Add on the le side of the screen.
3. Select a user from the drop-down menu.
4. Once the user is selected from the list, scan their
RFID card to enter it into the system.
5. Once the card has scanned, the code will appear
in the text box.
6. Click Add to save the RFID code to that user.
7. A dialog box will appear “RFID Added
Successfully.” Click “OK” to clear this message.
8. Press STOP twice or press the Akey to return to
the home screen
9. Sync the unit.
• This will send the RFID informaon up
to Clean Intel (See Page 27 for Syncing
instrucons)
10. Once the sync has nished, the user will be able
to log in by swiping that RFID card at the home
screen.
11. Repeat this process for as many users and RFID
cards as required.
12. Once added, the Site Info screen will connue to
display RFID codes for all registered users.
Adding RFID Credenals
NOTE: If the dialog box reads Easy Add
Failed ensure that the unit has an internet
connecon, reboot, and aempt again.
NOTE: RFID codes cannot be used between
mulple users. User’s MUST be synced one-at-
a-me and before others can be added.
ProxCard® II Proximity®
ISOProx® II ProxCard® Plus
DuoProx® II ProxKey® II
Smart ISOProx® MicroProx®
DuoProx® II MIFARE®
Accepted RFID Cards:
NOTE: Only Prox® RFID cards are accepted.
iClass cards will not register.

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GeneralInstallaonConguraonAppendices Operaon
Troubleshoong Conguraon
In order to dispense chemical with the ALX-PRO, the
following items must be setup under Sengs page for
Pumps. The following requirements are necessary for
a pump to be used:
• Each chemical being dispensed must be
assigned to a Solenoid Device.
• Water must be assigned to a solenoid device.
Eding Pump Sengs
1. Log in as an administrator.
2. Open the Sengs window on the le side of the
screen
3. Click on the Pumps tab near the top of the screen
to bring up a list of all the solenoid devices
connected to the unit.
• Ok: The device is connected
• Missing: The device is disconnected or not
receiving power
4. Select a pump device from the list by clicking on it.
The selecon will be highlighted in orange.
5. Click Idenfy to make the selected pump device
blink a red light on the solenoid device for a few
seconds to verify the correct pump is selected.
Assigning Chemicals to Pumps
1. Select the device to assign and click the rst drop
down under the Assignments window to the right.
2. A list of all the chemicals that are set up on this
unit will be displayed. Choose a chemical from
the list for the selected device to dispense from.
3. Click the buon underneath the Assignments
window on the right that reads Manifold A.
Pump Devices
NOTE: If a pump is missing, verify it is receiving
power. If it is, its green light will be illuminated.

Page 12 of 37 ALX-PRO Manual V4 Updated: 04/30/2021
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Assigning Chemicals to Pumps (cont.)
4. From the drop-down menu select which manifold
this chemical will be dispensing through (acids or
causcs).
5. Click Apply to nalize changes.
• Aer clicking Apply, a dialog box will appear
saying Must Update Calibraons for Pump!
Migrang Pumps
How to move a pump device sengs (including
calibraons, manifold, and chemical assignment) to a
dierent solenoid device.
1. Select the to be moved and click Migrate.
2. A dialog box will appear asking which new device
the old conguraon will be moved to.
3. Select the new device from the drop-down menu and
click Migrate.
NOTE: If the new device had no chemicals
previously assigned, the process will be
complete. If it had a previous assignment, an
alert will appear warning that the previous
conguraon will be overwrien.
Pump Devices (cont.)

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GeneralInstallaonConguraonAppendices Operaon
Troubleshoong Conguraon
Deleng Pumps
1. To remove a pump device from the system, select
the pump and click Delete.
2. A dialog box will appear for conrmaon, click Yes
to delete the pump or No to cancel the procedure.
!
CAUTION:
When deleng a pump any calibraons for me-
based dispensing will also be removed. If the
pump device is later re-added it will need to be
re-calibrated before dispensing.
NOTE: Deleng pumps should only happen when
a device breaks and is replaced. If the device is
deleted and reconnected, it will automacally
show up in the list of pumps again with no
chemical assignments.
Manifold Sengs
1. Log in as an Administrator
2. Click Sengs on the le side of the screen
3. Click Manifolds near the top of the screen to
view all the chemicals assigned to the dierent
manifolds.
4. Click the drop-down menu and select another
manifold to view.
!
CAUTION:
Ensure all acids are assigned one manifold and
causcs are assigned to another.
NOTE: If Water is assigned to the manifold, it will
appear as a Valid Manifold. If there is no water
assigned, it will read You have no water assigned
and will be unable to perform a Water Flush.
Manifolds
Pump Devices (cont.)

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Assigning Scales to Manifolds
If equipped for Weight-Based dispensing, the ALX-
PRO’s manifold must have a scale assigned to it before
it can dispense Weight-Based Applicaons.
1. Select the Manifold to pair with scale from the
drop down menu
2. Select the scale to be paired from the drop-down
list on the right side of the screen.
Adding Manifolds
1. Add a new manifold by clicking Add in the
Manifolds Sengs screen
2. By default, the unit will name the new addion
“Manifold _” in alphabecal order
• EXAMPLE) If two manifolds already exist,
the new manifold will, by default, be named
Manifold C
3. Select the color to be displayed with this manifold.
4. Click “Yes” to nish adding the new manifold.
5. If another manifold is added, the “Pumps” tab will
show the new manifold in the drop-down menu.
6. The new manifold will have no pumps, chemicals,
or scales assigned to it.
NOTE: The color chosen acts as a reference
guide and does not aect performance.
Deleng Manifolds
1. Open the Manifolds tab, select the manifold to
remove, and click Delete.
2. A conrmaon screen will appear, click Yes to
delete the manifold.
NOTE: If chemicals are assigned to manifold,
the CAN Devices must be moved to a dierent
manifold before the original can be removed.
Manifolds (cont.)

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GeneralInstallaonConguraonAppendices Operaon
Troubleshoong Conguraon
Before the unit can dispense chemical, each pump
must be primed so the chemical lls up the hose to
the manifold for accurate dispense volumes.
Priming Pumps
1. From the Pumps List select the Pump to be
primed, then click Prime Pump.
2. A screen will appear begin priming.
3. If you wish to prime, press the Start buon to turn
the Device output on and press Stop to turn o.
4. Click Close when priming has been completed.
5. Perform a manual water ush between priming
pumps to cleanse the line before dispensing
another chemical.
6. Repeat this process for each pump.
Pumps
NOTE: Before the pumps start to prime, a solenoid
device must be assigned water to that manifold
to perform a manual water ush between priming
pumps. (See Page 14)
!
WARNING:
Pressing the START key on this screen will cause
the output to turn on and the pump to run!
Wear PPE and be ready to contain the ow of
chemical in an appropriate vessel!

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Weight-Based Calibraons
Weight-based ALX-PRO models will require their
scales to be calibrated prior to use to ensure the best
accuracy when dispensing.
1. Log in as an Administrator.
2. Select Calibrate on the le side of the screen,
then click Scale on the top of the screen.
3. Select the scale to be calibrated from the drop-
down menu.
4. Make sure there is nothing on the scale, then click
Tare Scale.
5. Place a weight on the scale.
6. Using the keypad, enter the weight and click
Calibrate Scale.
7. Both scale icons on the screen will now appear
green with check marks, conrming the scale is
fully calibrated.
8. If the scale must be recalibrated, remove all
weight from the scale and click Tare Scale to start
over.
9. Clean Logix recommends recalibrang the scale
every 2-3 months to ensure the best accuracy.
Calibrang Pumps
NOTE: If this is the rst me calibrang the
scale, both scale icons on the screen will
appear red with exclamaon points.
NOTE: The specic weight of this object must
be known to ensure accuracy.
NOTE: Recalibrang will wipe all previous
calibraon values and will require the user to
recalibrate the scale before dispensing again.

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GeneralInstallaonConguraonAppendices Operaon
Troubleshoong Conguraon
Time-Based Calibraons
Before pumps can perform Time-Based dispenses
they will each need to be calibrated for the chemical
they will be controlling.
1. Log in as an Administrator.
2. Select Calibrate on the le side of the screen,
then click Pump on the top of the screen.
3. Select the pump to calibrate from the drop-down
menu.
4. The unit’s text will read:
Calibrate Pump - Without a few calibraon
points close to your regular dispense amounts,
the unit will not perform up to its capability. To
add a calibraon, click the buon below.
5. Determine which dispense hose will ow liquid
when the Device output is turned on.
6. Arrange a container to catch the liquid.
7. Decide on an approximate target volume for the
calibraon point and press the Add Calibraon
Point buon.
8. The on screen instrucons will read:
Run the Pump - Dispense a measure that is
close to what would normally be used. Be sure
that you dispense into a jug that will let you
accurately measure how much was dispensed.
You’ll stop the pump by pressing STOP. To
proceed, press the START buon.
NOTE: Only pumps that have been assigned to
a chemical will appear in this list.
TIP: Use a container with volume markings!
!
WARNING:
Pressing START will cause the output to turn on
and the pump to run! Wear PPE and be ready
to contain the ow of chemical!!
Calibrang Pumps (cont.)

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Time-Based Calibraons (cont.)
9. Press START to begin dispensing.
10. When the liquid in the container gets close to your
target, press the STOP key.
11. Take an accurate measurement of the amount
dispensed and enter the Volume and Units on the
screen.
12. Click Conrm to save the calibraon value. If the
measurement was inaccurate (spilled chemical,
etc), click Cancel to recalibrate.
13. Repeat this process with all of the pumps that will
be dispensing chemical via me. Once they are
all calibrated, the unit can dispense me-based
applicaons.
Deleng Calibraons
1. Select the pump to remove calibraon point
from in the drop-down menu.
2. Click Clear all Calibraons.
3. A conrmaon message will appear. Click Clear
all Calibraons again to conrm the request
and erase all the med calibraon points on the
selected pump.
NOTE: The saved calibraon values will appear
in a table on the right hand side of the screen.
Clean Logix recommends having 2 calibraon
points per pump.
NOTE: Clearing calibraons should be a rare
occurrence, but may be required if changes in the
plant environment occur (e.g. change in air/water
pressure, hose length, pump type, etc). That may
aect the speed at which chemical is dispensed.
Calibrang Pumps (cont.)

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USER MANUAL: ALX-PRO
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
GeneralInstallaonConguraonAppendices Operaon
Troubleshoong Conguraon
Water-Flush Calibraons
1. To change the length of me that water ushes
aer a dispense, log in as an Administrator.
2. Click Sengs on the le side of the screen and
open the Flush Time tab near the top of the
screen.
3. Use the buons to increase or decrease the me
by 1.0 seconds or 0.1 seconds or use the scroll bar
to adjust the me frame.
4. Click the Check-box on the boom to require a
water ush aer every dispense.
5. Any changes made on this page will automacally
be saved.
6. Press STOP, A, or click Exit to return to the home
screen.
NOTE: The maximum me that water will ush
aer a dispense is 10 seconds.
NOTE: If this is not checked, users can skip the
post-dispense water ush by pressing STOP.
Calibrang Pumps (cont.)

Page 20 of 37 ALX-PRO Manual V4 Updated: 04/30/2021
USER MANUAL: ALX-PRO
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Applicaon Dispensing
1. To begin dispensing, log in as a User by either
swiping a RFID card or typing in their 4-digit
passcode to login.
2. Select an applicaon to dispense by typing in its
4-digit code.
3. Press START to conrm the applicaon and
connue.
4. If Jug Selecon has been set-up a message
will appear requesng vericaon for the type
of container being used to ensure that acids
and causcs are dispensed into appropriate
containers:
• RFID: the Jug’s RFID card must be scanned
• Keypad: the Jug’s 4-digit code must be entered
5. Once the jug selecon requirements have been
fullled (or if the Jug Selecon is set to Disabled)
the unit will automacally go to the pre-dispense
screen.
6. Make sure the dispensing hose from the manifold
is securely in the jug that the chemical will
dispense into.
7. Press START to begin the dispense.
Dispense Instrucons
NOTE: Once the applicaon has been selected,
the unit shows the name, locaon, manifold,
and allowed uses of the applicaon.
NOTE: The bar on the le of the screen shows the
current dispense volumes while the right shows
the total applicaon volume amount. If there is
more than one chemical being dispensed, these
bars will be dierent. If there is only one chemical
being dispensed, they will be equal.