Walter Air Force User manual

AUTOMATIC FILLING STATION
OWNER'S MANUAL
TM

AUTOMATIC FILLING STATION
Order No.: 57D000
Table of contents
Safety instructions................................................................... Page 2
Specifications.......................................................................... Page 2
Installation............................................................................... Page 3
Operation................................................................................. Page 3
First filling .............................................................................. Page 4
Filling...................................................................................... Page 4
Preventive maintenance .......................................................... Page 4
Warranty policy....................................................................... Page 5
Accessories ............................................................................. Page 6
Contact us ............................................................................... Page 8
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SAFETY INSTRUCTIONS
FOR INDUSTRIAL USE ONLY
Before using this unit, read all safety and operating instructions
carefully and save this manual for future reference.
1. Read this owner's manual to familiarize yourself with the unit’s
operation, its particular features, applications and limitations. Do
not let unqualified personnel use this unit.
2. Ensure unit is in good condition before each use.
3. Parts that are damaged or defective should be properly repaired or
replaced by a Walter Surface Technologies. authorized service
center only.
4. Only use original accessories.
5. Only use Walter Water Based product with this unit. Follow
safety instructions pertaining to the chemical (see MSDS
and safety instructions on refillable sprayer and refilling station).
6. Operate unit with admissible pressure only.
7. Use unit only in a well ventilated area.
8. Do not bend the conduits.
9. Connect unit only on an airline equipped with a filter regulator.
10. When the unit is not in use, disconnect it from the compressed air
supply. Pressurized air and whipping hoses can cause severe
injuries. Before changing accessories, making repairs or when
storing, always shut off the air supply, depressurize hose and
disconnect the unit. Never aim pressurized air at yourself or
anyone else.
11. Do not abuse the air supply hose. Never pull or carry the unit by
its hose. Keep the hose away from heat and sharp edges. Inspect
the hose periodically. If damaged, have it replaced.
12. Ensure conduits are empty and unit is purged before storing or
transporting the unit.
13. CAUTION, Only use Walter products approved for use with this
station. The use of other products could cause machine
damage/failure which can also cause dangerous fluid leaks.
SPECIFICATIONS
Maximum pressure 150 PSI (10 bar)
Operating pressure 90 - 150 PSI (6 - 10 bar)
Filling capacity per cycle Approx. 400 ml (13.5 fl oz)
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INSTALLATION
-Unpack the station and install it on a flat and level surface away
from direct sunlight.
-Check the air pressure supply and adjust if necessary.
Do not exceed 150 PSI. (10 bar)
-Ensure compressed air supply is clean. Using an Air Line Filter
is recommended
-Connect supplied intake hose to fluid intake fitting
on the back of the station.
-Connect the other end of the intake hose to drum
adapter (53M038 sold separately)
-Mount quick-connect fitting onto ¼” NPT air intake fitting (sold
separately) on the back of the station.
-Connect the air hose to the station.
Back of unit
Air intake
fitting Fluid intake
fitting
OPERATION
When handling chemicals, observe applicable safety rules. Refer to
the WHMIS information and Walter product MSDS available at
www.walter.com. Use only Walter chemical products with this unit.
Use the automatic filling station only with AIR FORCETM refillable
sprayers designed for this unit.
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FIRST FILLING
Fill up the refillable sprayer and empty it of its air twice by pressing on the
spray tip. This may take up to three (3) filling cycles before the sprayer is
filled with the proper amount of liquid.
FILLING
Before proceeding with the filling, hand tight the brass ring retaining the
spray valve in its position to make sure the refillable sprayer is closed
properly. Place the bottle on the left filling pod identified “AIR &
LIQUID”. Press the bottle straight down firmly and hold. First a measured
amount of liquid (approx. 400ml) and then compressed air will be filled.
When no more air flow is heard, the spray system is full and ready to use.
It is not recommended to refill the refillable sprayer before it is completely
empty.
Note: If there is still liquid inside the refillable sprayer but no more
pressure, add air using the air pod on the right side of the station identified
“AIR ONLY".
AFTER A REPAIR OF THE UNIT: Walter Co. Ltd. authorized service centers
do tests on the units after a repair by circulating water Omni through
the entire system to ensure good working condition. To avoid
contamination of chemicals used in the system by water Omni , it is
recommended to proceed to one(1) or two (2) filling(s) with the product
and then dispose of them before regular use of the unit.
PREVENTIVE MAINTENANCE
Your Walter automatic filling Station must be properly maintained to ensure
continued high performance.
1. With a grease gun, add grease twice a week in the greasing unit located
between filling pods on the station. (One pump with grease gun)
2. Apply a dab of grease or silicone spray daily onto the air/liquid
filling valve to prevent the O-ring from drying out.
3. The exterior of the unit must be kept clean from dust and dirt
deposits and all air and chemical inlets free of obstructions.
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5. If the air supply system is not equipped with an air-line lubricator,
a drop of high quality line lubricant must be manually added to the
air inlet at regular intervals.
6. The air-line filter located at the back of the unit must be kept clean
at all times.
This unit should have the following periodic maintenance performed
by a Walter Surface Technologies. Authorized service center:
1. Worn or damaged parts must be replaced.
2. The filling valve seal has to be replaced at least once a
year.
3. The piston seals must be replaced at least once a year.
53-M 044
WARRANTY POLICY
All Walter products are inspected and tested before shipment and
are warranted to be free from any defect in material and faulty
Workmanship. Should any malfunction occur within Two (1) years
from the date of original purchase, return the complete unit prepaid,
with proof of purchase, to the nearest Walter Surface Technologies
Authorized Service Center. If an examination shows that the
malfunction was caused by defective material or faulty workmanship,
Walter Surface Technologies will repair (or at our option, replace)
without charge. This warranty does not apply when normal
maintenance is required, repairs or replacements have been made or
were attempted by anyone other than Walter Surface Technologies
authorized service personnel and does not cover any damage caused
by accidents, modifications, use of improper fluids, accessories,
abuse or misuse, which also includes overloading the tool beyond its
rated capacity as well as its continued use after partial failure. No other
warranty, written or verbal is authorized.
In no event shall Walter Surface Technologies. be liable for any indirect,
incidental or consequential damages from the sale of the product. This
disclaimer applies both during and after the term of this warranty.
This warranty gives you specific rights. The provisions contained
in this warranty are not intended to limit, modify, take away from,
disclaim or exclude any warranties set forth in any Provincial or
Federal legislation. To the extent required by law, the provisions in
any Provincial or Federal legislation with respect to warranties takes
precedence over the provisions in this warranty.
5

ACCESSORIES
Spray nozzle
Fan spray
57B002.
Replacement valve kit for refillable sprayer
57B000
Replacement cap for refillable sprayer
53-M 036
Replacement brass ring for refillable sprayer
53-M 037
2” NPT drum adaptor with vent
Required to connect a drum to an Air Force station
53-M 038
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Replacement air/liquid valve for refillable sprayer
53-M 039
Push type grease gun
53-M 056
Grease 48-Z392
Air Force refillable sprayer bottle
Comes with two (2) valves and spray tips
57B101 –Spatter Block
57B102 –Spatter Block HT
57B103 –E-Weld 3
57B104 –E-Weld 4
53M105 –CB100
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CONTACT US
For technical support, please contact us at:
Walter Surface Technologies Inc.
5977 Trans Canada Highway
Pointe-Claire, QC
Tel: [phone]
www.walter.com
Walter Surface Technologies
810 Day Hill Road
Windsor Ct 06095
Tel: [phone]
www.walter.com
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