Clean Logix BLX-600-GEN2 User manual
USER
MANUAL
English (Original Instrucons)
Updated: 09/02/22
MODEL:
BLX-600-GEN2
Compact Automated Boot Scrubber
BLX-600-GEN2 User Manual Page 2 of 19 Updated: 09/02/22
USER MANUAL: BLX-600-GEN2
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
!WARNING:
1. All personnel using this unit must be familiar with
the informaon contained in this manual. Follow all
installaon and maintenance instrucons.
2. Always wear appropriate footwear. Secure or remove
loose items on footwear.
3. Ensure solid foong and use both hands when operang
the unit.
4. Avoid contact of chemicals with skin and eyes. If contact
occurs, see MSDS sheet for further rst aid measures.
5. Follow safety instrucons of chemical manufacturer
(MSDS).
6. Always follow plant and OSHA guidelines about the use
of equipment.
7. Disconnect power before servicing equipment.
8. Always follow safety precauons and obey warning
labels. Failure to do so could result in injury or death.
Table of Contents
System Requirements
Installaon
Physical Set-Up
Plumbing Connecons
Motor Speed Adjustment
Operaon
Start Up
Use
Shut Down
Cleaning
Removing Brushes
03
04
05
06
07
07
07
08
Advanced Conguraon
Motor Current Sensor
Brush RPM Adjustment
Drive Parameters
Timing Relay
Maintenance
Troubleshoong
Appendices
Parts Callouts
Electrical Schemacs
09
09
10
10
11
12
14
20
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General
Installaon
OperaonAppendix Maintenance ConguraonTroubleshoong
Water Supply
• Flow: 5 GPM (3.8L/m) minimum*
• Pressure: 35-50 psi (207-414 kPa)**
• Temperature: 40-100⁰F (4-38⁰C)
3/8" supply piping size recommended
*Minimum pressure must be maintained during
specied water ow!
**For consistent operaon of Venturi Injector and
spray nozzles, a water pressure regulator and lter is
recommended.
Electrical
All units supplied with 8 . power cable with NEMA
5-15P plug. Review specicaons based on electrical
set up:
• 120V: 120 VAC Single Phase, 60 Hz 15 Amps
• 230V: 230 VAC Single Phase, 60 Hz 15 Amps
The BLX-600 is a compact automated footwear
scrubbing unit built to accommodate 1 user at a me.
The included user manual contain installaon,
operaon, and maintenance instrucons for BLX-
600 units. For further support or informaon please
contact your sanitaon representave, manufacturer,
or Clean Logix technical support.
Overview
NOTE: Back ow prevenon must be installed
in the water line to this unit. Check local
codes to ensure proper installaon.
System Requirements
!
WARNING:
DO NOT EXCEED maximum water
temperature! Damage to brushes can result.
• Construcon: 304L stainless steel, UHMW,
Polypropylene
• Weight: 241 lb (109.316 kg)
• Dimensions: 23” x 28” x 45-1/4"”
(58.42 x 71.12 x 114.935 cm)
• Water Consumpon: 1.3 GPM
(4.9 L/m)
• Minimum Chemical Diluon Rao: 1:230*
Cleaning Methods
See pages 8 for disassembly and cleaning instrucons.
For chemistry recommendaons:
Specicaons
*NOTE: Unit tested at 70°F using water with
30-50 psi injector inlet pressure.
!
WARNING:
DO NOT use ammable liquids (i.e. alcohol
based soluons or similar) without diluon.
Use Case Chemical Type
Organic Soils Chlorinated Alkaline or Alkaline based
foaming cleaner
Mineral Buildup Acid based foaming cleaner
NOTE: Chemistry used must be compable with
materials of construcon (listed above).
NOTE: Clean Logix recommends Leviton's
GFCI protecon device [# GFRBF-W]for
circumstances where the facility's original
GFCI plug is not applicable.
BLX-600-GEN2 User Manual Page 4 of 19 Updated: 09/02/22
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NOTE: For xed installaons, area in front of electrical panel must be clear at least 36"
Installaon
813
16
"
115V OR 230V
PLUG
1-1/2" TRI-CLAMP (DRAIN)
3/8" OD QUICK FIT (WATER INLET)
1/4" OD HOSE BARB (SOLUTION INLET)
27 11
16
"
23 1
8
"
115
16
"
45 1
4
"
GATE PRESENT SWITCH
START BUTTON
E-STOP BUTTON
RUN LIGHT
VENTURI CHEMICAL
INJECTION SYSTEM
HORIZONTAL BRUSH
RELEASE ARM
CYCLE START BUTTON
SS MOTOR AND
GEAR REDUCER
3"*
36"
6" 8"
1/2" DIA
MNT BOLT
HOLE X 8
UNIT REAR
UNIT LEFT
UNIT FRONT
813
16
"
115V OR 230V
PLUG
1-1/2" TRI-CLAMP (DRAIN)
3/8" OD QUICK FIT (WATER INLET)
1/4" OD HOSE BARB (SOLUTION INLET)
27 11
16
"
23 1
8
"
115
16
"
45 1
4
"
GATE PRESENT SWITCH
START BUTTON
E-STOP BUTTON
RUN LIGHT
VENTURI CHEMICAL
INJECTION SYSTEM
HORIZONTAL BRUSH
RELEASE ARM
CYCLE START BUTTON
SS MOTOR AND
GEAR REDUCER
3"*
36"
6" 8"
1/2" DIA
MNT BOLT
HOLE X 8
UNIT REAR
UNIT LEFT
UNIT FRONT
813
16
"
115V OR 230V
PLUG
1-1/2" TRI-CLAMP (DRAIN)
3/8" OD QUICK FIT (WATER INLET)
1/4" OD HOSE BARB (SOLUTION INLET)
27 11
16
"
23 1
8
"
115
16
"
45 1
4
"
GATE PRESENT SWITCH
START BUTTON
E-STOP BUTTON
RUN LIGHT
VENTURI CHEMICAL
INJECTION SYSTEM
HORIZONTAL BRUSH
RELEASE ARM
CYCLE START BUTTON
SS MOTOR AND
GEAR REDUCER
3"*
36"
6"
8"
1/2" DIA
MNT BOLT
HOLE X 8
UNIT REAR
UNIT LEFT
UNIT FRONT
BLX-600-GEN2 User Manual Page 5 of 19 Updated: 09/02/22
USER MANUAL: BLX-600-GEN2
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General
Installaon
OperaonAppendix Maintenance ConguraonTroubleshoong
Physical Set Up:
1. Set unit in desired locaon.
2. Aspects to consider when deciding on placement:
• Clearance for general use
• Locaon of drain
• Emergency exit paths or egress
• Access to control box
• Connecons for water and electricity
3. Use a level to make sure the unit is stable and
leveled in all direcons [Figure 5.1].
4. Connect unit to electrical supply.
Plumbing Connecons:
1. Connect water source to solenoid valve ng
inlet (located on the side of the unit). Fing is
3/8" [Figure 5.2].
2. Connect the soluon source to the hose barb of
the Venturi Injector (located aer water inlet)
using 1/4" PVC tubing [Figure 5.2].
3. If necessary, adjust the diluon rao using the
included metering ps and test [Figure 5.3].
• The smallest metering p is a yellow p with a
small tube aached [Figure 5.3]. This tube can
be trimmed to alter the diluon rao.
• Full length capillary tube results in a diluon
rao of 1:670 at 30-50 psi water inlet pressure.
• To adjust injector, turn the bypass screen
clockwise unl soluon ows at a desired
range.
Installaon
NOTE: To move the unit use a pallet jack or a
hi-lo to li from the boom. Pad the forks to
protect the nish. Fig. 5.1: Level and stabilize unit using a leveling device
Capillary
Tube
Addional
Metering Tips
Fig. 5.3: Metering Tips and Capillary Tube
Fig. 5.2: Water and Venturi Injector (soluon) inlets
NOTE: For metering p injecon ow rates
and other informaon see page 18.
Chemical
Water
BLX-600-GEN2 User Manual Page 6 of 19 Updated: 09/02/22
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Installaon (connued)
Motor Speed Adjustment
The speed of the motor(s) is controlled by the
Variable Frequency Drive (VFD). To adjust the speed,
turn the knob on the front of the VFD while the unit is
under power and motor is running.
Default: 1750 RPM at 45 Hz
• Recommended speed: 45 Hz
• Minimum speed: 15 Hz
• Maxiumum Speed: 60 Hz
To adjust the speed:
1. Open the control box.
2. Acvate the sensor to turn on the motor.
3. As the motor is spinning, the unit will display the
operang speed in Hz.
4. Turn the knob counter clockwise to decrease the
speed, or clockwise to increase speed. [Figure 6.1]
!DANGER:
Only qualied personnel should open the
control box while under power. NEVER open
the control box during washdown or cleaning.
Fig. 6.1: Delta MS300 (AD GS20) Variable Frequency Drive
Speed
Adjustment
BLX-600-GEN2 User Manual Page 7 of 19 Updated: 09/02/22
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General
Installaon
OperaonAppendix Maintenance ConguraonTroubleshoong
Start Up
1. Verify installaon has been completed:
• Brushes and grate are secured
• Unit is plugged in and receiving power
• Water and soluon have been plumbed and
lines are open
2. Pull the E-STOP switch
3. Press the green Start buon to power on - the
green indicator light will illuminate when the unit
has power [Figure 7.1].
Use
1. Grasp the handrail with both hands to acvate the
sensor.
• Brushes will begin to rotate and the soluon/
water will spray [Figure 7.2].
2. While maintaing grip on the handrail, li and
place one boot in between the side brushes -
allowing the rotang brushes to clean the side
walls and boom. Move the foot as necessary to
make contact with all areas of footwear.
3. Repeat with other foot/shoe/boot.
4. Remove hands from sensor to stop brush rotaon
and spray system.
Shut Down
• Press the red E-STOP buon on the control box.
• Disconnect power and follow lockout-tagout
Operaon
!
CAUTION:
When operang: always ensure solid foong
and use handrail for stability.
Fig. 7.2: Sensor locaon and brush rotaon
NOTE: Prior to placing footwear into the unit,
test that it is working properly by acvang
the sensor (wave hand in front of sensor). Fig. 7.1: E-stop, start buon, and power indicator light
Sensor
Start Buon
E-Stop
Indicator
Light
BLX-600-GEN2 User Manual Page 8 of 19 Updated: 09/02/22
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Removing Grate & Brushes
1. Shut down the unit (see pg. 7).
2. Remove the two vercal brushes by unscrewing
the knobs at the top of each brush and liing
them up and o of their shas [Figure 8.1].
3. Pull back the grate spring bar at the front of the
unit, to release the grate [Figure 8.2].
4. Grab the grate using the handles on either side.
5. Li the grate back and up to remove it from the
main tub.
6. Release the sole brush anchor by turning the lock
counter clockwise and pulling lever out, away
from the tub. The lever is located on the side of
the tub as shown below:
Cleaning Procedures
Fig. 8.1: Removing vercal brushes
NOTE: It is NOT recommended to use hot water
(over 120°F) to clean brushes.
Fig. 8.3: Removing sole brush
Fig. 8.2: Removing grate
LOCKED UNLOCKED
7. Li the sole brush out of the tub by grabbing the
open end and liing up to clear the opposing drive
sha anchor [Figure 8.3].
8. Brushes can be washed individually in a COP tank
or wash machine.
9. The tub and grate can be washed by convenonal
means (see material specicaons for cleaning
soluon compability, pg 3).
BLX-600-GEN2 User Manual Page 9 of 19 Updated: 09/02/22
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General
Installaon
OperaonAppendix Maintenance ConguraonTroubleshoong
Motor Current Sensor
Automaon Direct ACS-200 Current Switch
The motor current sensor monitors the current draw
of the motor and will stop the motor if an over-torque
condion occurs.
To adjust the Set-Point:
1. 1-6A Seng (Jumper Removed)
2. Two loops of wire through sensor.
3. Turn trimpot counterclockwise at least 5 turns.
4. Turn trimpot clockwise for 3-1/2 turns.
5. Test and adjust accordingly in 1/8 turn
increments.
Advanced Conguraon Opons
!
DANGER:
Do not open control box during wash down
or cleaning. Only authorized personnel should
open the control box.
Brush RPM Formula:
The formula for calculang Speed in RPM from Drive
Frequency in Hertz is:
[Motor Nameplate RPM] x [Drive Frequency (Hz)]
÷ [Motor Nameplate Frequency (Hz)] ÷ [Gear
Reducon]
Example:
• Motor Nameplate RPM = 1750
• Motor Nameplate Frequency (Hz) = 60
• Gear Reducon = 20
• Drive Frequency (Hz) = 48
1750 x 48 ÷ 60 ÷ 20 = 70 RPM
The formula for calculang Drive Frequency in Hertz
from Desired Speed in RPM is:
[Desired Speed RPM] x [Gear Reducon] x [Motor
Nameplate Frequency (Hz)] ÷ [Motor Nameplate
RPM]
Example:
• Desired Speed in RPM = 70
• Gear Reducon = 20
• Motor Nameplate Frequency (Hz) = 60
• Motor Nameplate RPM = 1750
70 x 20 x 60 ÷ 1750 = 48 Hz
SET-POINT
Fig. 9.1: Current Sensor Sengs Idencaon
RANGE JUMPER
BLX-600-GEN2 User Manual Page 10 of 19 Updated: 09/02/22
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Advanced Conguraon Opons (connued)
Timing Relay Sengs
Eaton TRL04
• Funcon: R (O Delay)
• Time Range: 1.0 sec.
FUNCTION
TIME RANGE
ADJUSTMENT RANGE
Fig. 10.2 Eaton TRL04 Seng Idencaon
!
DANGER:
Only qualied personnel should open the
control box while under power. NEVER open
the control box during washdown or cleaning.
Drive Parameter Sengs
Delta MS300 (AD GS20) Variable Frequency Drive
PARAMETER
NUMBER DESCRIPTION SETTING UNIT
P00.20 Source of Frequency 7 Dial
P00.21 Source of Oper 1Input
P01.12 1st ACC Time 1 Sec
P01.13 1st DEC Time 2 Sec
P02.13 Mul Funct Relay 7 Torque
P06.03 OCA Level 88 %
P06.04 OCN Level 80 %
P06.06 Over TQC1 Method 4 Torque
P06.07 Over TQC1 Level 80 %
P06.08 Over TQC1 Time 0.3 Sec
Fig. 10.1: Delta MS300 (AD GS20) Variable Frequency Drive
BLX-600-GEN2 User Manual Page 11 of 19 Updated: 09/02/22
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General
Installaon
OperaonAppendix Maintenance ConguraonTroubleshoong
The following maintenance procedures are
recommended for normal use. Units which see a high
amount of use should be inspected more frequently.
Weekly:
• Check unit for proper sensor funcon and brush
rotaon.
• Ensure grate is secure and funconing properly.
• Inspect brushes for damage or wear. Check for
missing or deformed bristles.
• Inspect electrical cords and plumbing for
damage.
• Inspect and test funcon of emergency stop
switches.
Monthly:
• Check all fasteners to ensure they are ght.
• Ensure warning labels and decals are present
and in good condion.
• Inspect grate spring assemblies (M1896) and
spring balancer bearings (M1904, M1905) for
wear
• Inspect motors, gearboxes, and reducers for
signs of oil leakage.
• Inspect electrical enclosure for signs of water
intrusion.
• Inspect sensors for damage.
• Inspect moving parts for damage or wear.
Quarterly:
• Inspect structure for cracked welds or bent
components.
Gear Reducer:
• The gear reducer is supplied lled to capacity
with Mobil Cibus SHC 634 NSF H1 Food Grade
or equal synthec oil.
• The synthec lubricaon provided is good
for ambient temperatures -10°F - 105°F and
is compable with standard compounded
oil.
• Oil should be changed every 2 years (or 6,000
operang hrs.)
• Designed with a bladder type vent system:
• Consists of an internal bladder that
seals the oil chamber from the outside
environment at all mes - as pressure
builds, the bladder contracts keeping the
internal pressure to a minimum.
• Advantage: The internal oil chamber is
completely sealed, ensuring oil is not
released causing contaminaon in the
applicaon.
Motor:
• Inspect at regular intervals.
• Verify the mounng bolts and couplings to
ensure that they are ght and properly adjusted.
• Motor bearings are sealed and not
re-greasable.
• Bearings should be replaced approximately
every 5 years for 8 hr./day service.
Preventave Maintenance
BLX-600-GEN2 User Manual Page 12 of 19 Updated: 09/02/22
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Unit is leaking onto oor:
• Check to make sure all joints are sealed.
Verify water and soluon inlets are aached and
rmly in place.
Leaner Diluon Raos Required:
• Verify metering p is installed in the injector
chemical inlet hose barb
• Change the metering p for a more appropriate
size (see pg. 4 for further informaon)
• If the desired diluon rao sll cannot be
achieved pre-diluon of the chemical may be
necessary.
Venturi will not draw Chemical Soluon:
• Verify water supply is sustaining 30 psi at the
injector inlet while unit is running
• Elevate the chemical jug above the injector (a jug
hook is provided for this purpose)
• Verify spray nozzles are not clogged. The nozzles
supplied with the equipment are rated at 0.2GPM
@ 10psi (0.28GPM @ 20 psi)
• Ensure the sucon lter is not clogged, kinked or
obstructed in any way that would restrict ow.
Unit not operang & Power Indicator is not
Illuminated:
• Verify unit is plugged in.
• Check E-STOP is not pushed down.
• Ensure main power going to the unit.
• Verify circuit breakers in the building have not
been tripped.
• Press green acvaon buon.
Unit not operang & Power Indicator is
Illuminated:
• Check sensor is operang properly and is
connected via orange M12 cable.
• Verify all physical connecons to the brushes are
in place.
• Restart unit by following shut down and start up
procedures (see page 7) - leave shut down for 10
seconds to fully reset.
Unit will not spray:
• Verify water pressure at the inlet to the water (30
psi min.)
• Verify water and soluon lines are aached and
rmly in place
• Inspect spray nozzles for clogging.
• Verify that the orange LED light on the solenoid
valve connector illuminates when the brushes are
rotang.
Troubleshoong
BLX-600-GEN2 User Manual Page 13 of 19 Updated: 09/02/22
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General
Installaon
OperaonAppendix Maintenance ConguraonTroubleshoong
Troubleshoong
Please contact your equipment representave
or manufacturer for further support.
iMore Informaon?
F063 Fault Code "SW OverCurrent" on
Variable Frequency Drive:
Cause: The fault occurs when the torque load on
any brush exceeds the value set in parameter A486
[Shear Pin 1 Level]. A fault on one drive will prevent
the other drives from operang. The soluon will
stop spraying when a fault occurs.
To solve:
• Press e-stop or unplug the unit to cycle power
and clear the fault.
• See "advanced conguraon opons" to adjust
the set point
F004 Fault Code on Variable Frequency Drive:
• If unit is connected to a GFCI, verify its rangs
(class, mA restricons, see recommended GFCI
below).
• Verify minimum frequency seng on VFD is set to
15 Hz or greater.
• VFD Parameter: P104 [Minimum Freq.]
• Manufacturer Default: 15 Hz.
• Set the lowest carrier frequency on the VFD
(lower carrier = less switching on/o)
• VFD Parameter: P446 [PWM Frequency]
• Manufacturer Default: 4.0 kHz.
• Minimum: 2.0 kHz.
NOTE: Clean Logix recommends Leviton's
GFCI protecon device [# GFRBF-W]for
circumstances where the facility's original
GFCI plug is not applicable.
BLX-600-GEN2 User Manual Page 14 of 19 Updated: 09/02/22
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Appendix A - Parts Callout : BLX-600
F1000
M2363
P2199
P1944
P1945
P1946
P1041
M2213
M2214
P1000
P1903
P1769
M2386 (115V)
M2382 (230V)
P1005
F1129
F1080
P1006
M1570
F1129
F1088
F1136
F1056
F1047
DRIVETRAIN SHOWN IN POSITION
SPRAY SYSTEM SHOWN IN POSITION
P1121
P1400
M2366
M1029
F1001
F1126
M1026
F1046
M1030
M2365
F1002
F1078
P1186
P1944
M2212
P1515
DRIVETRAIN EXP VIEW
VERTICAL BRUSH
ASSEMBLIES
(6" BRUSH SHOWN)
P1830
P1046
P1219
P1187
P1599
M2311
M2214
F1035
F1085
M2403 - 9" VERT. BRUSH
M1928
P1154
M1932
M2402 - 6" VERT. BRUSH
M1618
P1154
M1623
M2401 - 3" VERT. BRUSH
M1025
P1154
M1021
F1000
M2363
P2199
P1944
P1945
P1946
P1041
M2213
M2214
P1000
P1903
P1769
M2386 (115V)
M2382 (230V)
P1005
F1129
F1080
P1006
M1570
F1129
F1088
F1136
F1056
F1047
DRIVETRAIN SHOWN IN POSITION
SPRAY SYSTEM SHOWN IN POSITION
P1121
P1400
M2366
M1029
F1001
F1126
M1026
F1046
M1030
M2365
F1002
F1078
P1186
P1944
M2212
P1515
DRIVETRAIN EXP VIEW
VERTICAL BRUSH
ASSEMBLIES
(6" BRUSH SHOWN)
P1830
P1046
P1219
P1187
P1599
M2311
M2214
F1035
F1085
M2403 - 9" VERT. BRUSH
M1928
P1154
M1932
M2402 - 6" VERT. BRUSH
M1618
P1154
M1623
M2401 - 3" VERT. BRUSH
M1025
P1154
M1021
F1000
M2363
P2199
P1944
P1945
P1946
P1041
M2213
M2214
P1000
P1903
P1769
M2386 (115V)
M2382 (230V)
P1005
F1129
F1080
P1006
M1570
F1129
F1088
F1136
F1056
F1047
DRIVETRAIN SHOWN IN POSITION
SPRAY SYSTEM SHOWN IN POSITION
P1121
P1400
M2366
M1029
F1001
F1126
M1026
F1046
M1030
M2365
F1002
F1078
P1186
P1944
M2212
P1515
DRIVETRAIN EXP VIEW
VERTICAL BRUSH
ASSEMBLIES
(6" BRUSH SHOWN)
P1830
P1046
P1219
P1187
P1599
M2311
M2214
F1035
F1085
M2403 - 9" VERT. BRUSH
M1928
P1154
M1932
M2402 - 6" VERT. BRUSH
M1618
P1154
M1623
M2401 - 3" VERT. BRUSH
M1025
P1154
M1021
F1000
M2363
P2199
P1944
P1945
P1946
P1041
M2213
M2214
P1000
P1903
P1769
M2386 (115V)
M2382 (230V)
P1005
F1129
F1080
P1006
M1570
F1129
F1088
F1136
F1056
F1047
DRIVETRAIN SHOWN IN POSITION
SPRAY SYSTEM SHOWN IN POSITION
P1121
P1400
M2366
M1029
F1001
F1126
M1026
F1046
M1030
M2365
F1002
F1078
P1186
P1944
M2212
P1515
DRIVETRAIN EXP VIEW
VERTICAL BRUSH
ASSEMBLIES
(6" BRUSH SHOWN)
P1830
P1046
P1219
P1187
P1599
M2311
M2214
F1035
F1085
M2403 - 9" VERT. BRUSH
M1928
P1154
M1932
M2402 - 6" VERT. BRUSH
M1618
P1154
M1623
M2401 - 3" VERT. BRUSH
M1025
P1154
M1021
BLX-600-GEN2 User Manual Page 15 of 19 Updated: 09/02/22
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General
Installaon
OperaonAppendix Maintenance ConguraonTroubleshoong
Appendix A - Parts Callout : BLX-600
Part No. Descripon
F1000 STANDOFF 1/4 x 1/2 x 1/2 SS
F1001 Washer 3/4" X 1-1/4" X 1/16" PTFE
F1002 BEARING FLANGED 1/2' X 5/8' X 1/4' PTFE
F1046 NUT HEX FLANGED 1/4-20 SS
F1047 NUT NYLOCK 1/4-20 SS
F1056 WASHER 1/4 SS TYPE A
F1078 WASHER .5 X .88 X .06 UHMW
F1088 BOLT HHC 1/4-20 X 1-3/4 SS
F1126 BOLT HHC 10-32 X 1 SS
F1129 BOLT HHC 5/16-18 X 1-1/2 SS
F1136 STANDOFF 1/4 X 1/2 X 1 SS
M1021 BRUSH SHAFT WELDMENT BLX-600
M1025 BRUSH, CYLINDER, 8" DIA. X 3" LONG, BLACK
PP FILAMENT
M1026 HORIZONTAL BRUSH BLX-600/800/1000 8"
DIAMETER, 6" WIDE
M1027 DRIVE SHAFT 1 WELDMENT BLX-600
M1030 Brush Coupler BLX-600
M1057 BRUSH KNOB WELDMENT FEMALE
M1134 SOLENOID BRACKET
M1570 SPACER 5/16 X 1/2 X 1 SS
M1618 BRUSH VERTICAL CYL 8 X 6
M1623 BRUSH SHAFT WLDMNT V-6
M1928 BRUSH, CYLINDER, 8" DIA. X 9" LONG, BLACK
PP FILAMENT
M1932 BRUSH SHAFT WLDMNT V9
M2212 BLX-600 GEN2 V9 SPRAY BAR
M2213 BLX-600 GEN2 SPRAY BAR WELDMENT SOLE
V3
M2214 BLX-600 GEN2 TUB WELDMENT
M2311 BLX-600V GEN2 GRATE WELDMENT
M2363 BLX-V SHAFT LATCH V2
M2366 BLX-600 GEN2 SPRING BAR WELDMENT
M2382 BLX-400-600 GEN2 ELECTRICAL ASSEMBLY -
230V-1PH
M2386 BLX-400-600 GEN2 ELECTRICAL ASSEMBLY -
115V-1PH
P1005 STERLING SS MOTOR 1/2HP, 1800 RPM,
230/460/3/60, TENV, 56C FOOTLESS
Part No. Descripon
P1006 STERLING GEAR REDUCER 20:1
P1041 Photo Eye, Allen-Bradley 42EF, 24VDC
P1046 VALVE, SOLENOID, 3/8" SS 24VDC DIN COIL,
DEMA 463PS.4D
P1121
SENSOR, INDUCTIVE PROXIMITY, 18mm PP
8mm RN 4-Wire DC N.E./M.C. M12 IQ/D
Shielded
P1186 KNOB 1-1/2 x 5/16-18 THREADED HOLE SS
60205K68
P1187 SOLENOID CABLE 18MM DIN 24V LED 3M
SC18-LS24-3
P1219 QUICK FIT ADAPTER 3/8" NPT x 3/8" TUBE
P1244 LABEL PINCH POINT HAZARD
P1245 LABEL MOVING PARTS
P1247 LABEL BLX NOTICE
P1248 LABEL SLIP HAZARD
P1400 CABLE, M12, 4 POLE, 5m (16.48 ), RT-ANG
FEMALE/AXIAL MALE
P1515 CORD GRIP PG16 X .260-.545 GREY W/NUT
P1599 METERING TIP, CAPILLARY TUBE
P1677 SPLICE TERMINAL 10-16 AWG NATURAL
P1753 Branham SSIAS1101 : 1LHA.625B.625 Right
Angle Gear Box
P1769 METERING TIPS, ULTRA LEAN 100-15KU
P1830 PIPE ELBOW 3/8" x 90 304SS
P1903 VENTURI INJECTOR DEMA ROCKET, ORANGE,
.070", 1.3GPM@100PSI, SINGLE BARB
P1944
NOZZLE, FAN SPRAY, 110 DEGREE, 1/8 MNPT,
304SS, FLOODJET TYPE K, 0.2 GPM @ 10 PSI
(1/8KSS-2)
P1945 VENTURI INJECTOR 1/4" SUCTION LINE AND
STRAINER
P1946 VENTURI INJECTOR SUCTION WEIGHT
CERAMIC FOR 1/4" TUBE
P2199 CHECK VALVE 1/8"F X 1/8"M 1# SS
P2542 PIPE NIPPLE 3/8" X 3.5" L 304SS
BLX-600-GEN2 User Manual Page 16 of 19 Updated: 09/02/22
USER MANUAL: BLX-600-GEN2
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Appendix B - Electrical Panel Parts Callout (115V)
Part No. Descripon
F1172 SCREW THEAD FORMING 10-32 X 1/2 HEX WASHER
HEAD ZINC
M2268 BACK PANEL CP1612
P1111 END STOP TERMINAL BLOCK
P1122 POWER SUPPLY 24VDC 60W
P1169 DIN RAIL 35mm X 180mm LONG
P1172 WIRE DUCT 25X60 X 188mm LONG
P1323 CIRCUIT BREAKER 10A SINGLE POLE
P1874 TERMINAL BLOCK SPRING CLAMP 5.1mm GROUND
P1875 TERMINAL BLOCK SPRING CLAMP 5.1mm DUAL-LEVEL
M2268
P1172
P1875
P1111
P1169
P1880
P1874
P1881
P2492
M2268
P2429
P1172
P1172
P2444
P1122
P1172
P1939
F1172
P1323
P1877
M2376 - BLX-600 GEN2 1150V-1PH
NO.
PART NUMBER
DESCRIPTION
M2376/QTY.
UOM
1
F1172
SCREW THEAD FORMING 10-32 X 1/2 HEX WASHER HEAD ZINC
13
2
M2268
BACK PANEL CP1612
1
3
P1111
END STOP TERMINAL BLOCK
2
4
P1122
POWER SUPPLY 24VDC 60W
1
5
P1169
DIN RAIL 35mm X 180mm LONG
1
m
6
P1172
WIRE DUCT 25X60 X 312mm LONG
0.312
m
7
P1172
WIRE DUCT 25X60 X 200mm LONG
0.4
m
8
P1172
WIRE DUCT 25X60 X 188mm LONG
0.188
m
9
P1323
CIRCUIT BREAKER 10A SINGLE POLE
1
10
P1874
TERMINAL BLOCK SPRING CLAMP 5.1mm GROUND
3
11
P1875
TERMINAL BLOCK SPRING CLAMP 5.1mm DUAL-LEVEL GRAY
8
12
P1877
TERMINAL BLOCK END BARRIER L3 SERIES
1
13
P1880
TERMINAL JUMPER 5.1mm - 10 POSITION CUT TO 2
6
Piece 10
14
P1880
TERMINAL JUMPER 5.1mm - 10 POSITION CUT TO 4
8
Piece 10
15
P1881
TERMINAL BLOCK LABEL 5.1mm NUMBERS 1-10, 20 SETS/CARD
0.5
SET-20
16
P1939
RELAY, TIMER, MULTIFUNCTION 24VDC (REPLACES P1115)
1
17
P2429
VARIABLE FREQUENCY DRIVE MS300 0.5HP 115-1PH
1
18
P2444
IEC CONTACTOR 3P 16A 24VDC 1 NO AUX CONTACTOR
1
19
P2492
TERMINAL, SPADE, 10-12AWG, #10
2
20
P2493
TERMINAL, BUTT SPLICE, 10-12AWG, YELLOW
1
M2268
P1172
P1875
P1111
P1169
P1880
P1874
P1881
P2492
M2268
P2429
P1172
P1172
P2444
P1122
P1172
P1939
F1172
P1323
P1877
M2376 - BLX-600 GEN2 1150V-1PH
NO.
PART NUMBER
DESCRIPTION
M2376/QTY.
UOM
1
F1172
SCREW THEAD FORMING 10-32 X 1/2 HEX WASHER HEAD ZINC
13
2
M2268
BACK PANEL CP1612
1
3
P1111
END STOP TERMINAL BLOCK
2
4
P1122
POWER SUPPLY 24VDC 60W
1
5
P1169
DIN RAIL 35mm X 180mm LONG
1
m
6
P1172
WIRE DUCT 25X60 X 312mm LONG
0.312
m
7
P1172
WIRE DUCT 25X60 X 200mm LONG
0.4
m
8
P1172
WIRE DUCT 25X60 X 188mm LONG
0.188
m
9
P1323
CIRCUIT BREAKER 10A SINGLE POLE
1
10
P1874
TERMINAL BLOCK SPRING CLAMP 5.1mm GROUND
3
11
P1875
TERMINAL BLOCK SPRING CLAMP 5.1mm DUAL-LEVEL GRAY
8
12
P1877
TERMINAL BLOCK END BARRIER L3 SERIES
1
13
P1880
TERMINAL JUMPER 5.1mm - 10 POSITION CUT TO 2
6
Piece 10
14
P1880
TERMINAL JUMPER 5.1mm - 10 POSITION CUT TO 4
8
Piece 10
15
P1881
TERMINAL BLOCK LABEL 5.1mm NUMBERS 1-10, 20 SETS/CARD
0.5
SET-20
16
P1939
RELAY, TIMER, MULTIFUNCTION 24VDC (REPLACES P1115)
1
17
P2429
VARIABLE FREQUENCY DRIVE MS300 0.5HP 115-1PH
1
18
P2444
IEC CONTACTOR 3P 16A 24VDC 1 NO AUX CONTACTOR
1
19
P2492
TERMINAL, SPADE, 10-12AWG, #10
2
20
P2493
TERMINAL, BUTT SPLICE, 10-12AWG, YELLOW
1
Part No. Descripon
P1877 TERMINAL BLOCK END BARRIER L3 SERIES
P1880 TERMINAL JUMPER 5.1mm
P1881 TERMINAL BLOCK LABEL 5.1mm NUMBERS 1-10, 20
SETS/CARD
P1939 RELAY, TIMER, MULTIFUNCTION 24VDC
P2429 VARIABLE FREQUENCY DRIVE MS300 0.5HP 115-1PH
P2444 IEC CONTACTOR 3P 16A 24VDC 1 NO AUX CONTACTOR
P2492 TERMINAL, SPADE, 10-12AWG, #10
P2493 TERMINAL, BUTT SPLICE, 10-12AWG, YELLOW
BLX-600-GEN2 User Manual Page 17 of 19 Updated: 09/02/22
USER MANUAL: BLX-600-GEN2
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
General
Installaon
OperaonAppendix Maintenance ConguraonTroubleshoong
Appendix B - Electrical Panel Parts Callout (230V)
M2268
P1819
P2448
P1169
P1172
P1875
P1880
P1881
P1169
P1111
P1874
P1939
P1172
P1122
P2444
P1325
P1172
P1172
P2430
F1172
P2492
M2268
P1877
M2372 - BLX-600 GEN2 230V-1PH
NO.
PART NUMBER
DESCRIPTION
M2372/QTY.
UOM
1
F1172
SCREW THEAD FORMING 10-32 X 1/2 HEX WASHER HEAD ZINC
15
2
M2268
BACK PANEL CP1612
1
3
P1111
END STOP TERMINAL BLOCK
2
4
P1122
POWER SUPPLY 24VDC 60W
1
5
P1169
DIN RAIL 35mm X 180mm LONG
1
m
6
P1169
DIN RAIL 35mm X 75mm LONG
0.075
m
7
P1172
WIRE DUCT 25X60 X 312mm LONG
0.312
m
8
P1172
WIRE DUCT 25X60 X 200mm LONG
0.4
m
9
P1172
WIRE DUCT 25X60 X 188mm LONG
0.188
m
10
P1325
CIRCUIT BREAKER 13A DOUBLE POLE
1
11
P1819
DISCONNECT SWITCH 25A 3-POLE
1
12
P1874
TERMINAL BLOCK SPRING CLAMP 5.1mm GROUND
3
13
P1875
TERMINAL BLOCK SPRING CLAMP 5.1mm DUAL-LEVEL GRAY
7
14
P1877
TERMINAL BLOCK END BARRIER L3 SERIES
1
15
P1880
TERMINAL JUMPER 5.1mm - 10 POSITION CUT TO 2
4
Piece 10
16
P1880
TERMINAL JUMPER 5.1mm - 10 POSITION CUT TO 5
5
Piece 10
17
P1880
TERMINAL JUMPER 5.1mm - 10 POSITION CUT TO 4
4
Piece 10
18
P1881
TERMINAL BLOCK LABEL 5.1mm NUMBERS 1-10, 20 SETS/CARD
0.4
SET-20
19
P1939
RELAY, TIMER, MULTIFUNCTION 24VDC (REPLACES P1115)
1
20
P2430
VARIABLE FREQUENCY DRIVE MS300 0.5HP 230-1PH
1
21
P2444
IEC CONTACTOR 3P 16A 24VDC 1 NO AUX CONTACTOR
1
22
P2448
DISCONNECT SWITCH SHAFT ALTECH L200 AD11-ST
1
23
P2492
TERMINAL, SPADE, 10-12AWG, #10
2
24
P2493
TERMINAL, BUTT SPLICE, 10-12AWG, YELLOW
1
Part No. Descripon
F1172 SCREW THEAD FORMING 10-32 X 1/2 HEX WASHER
HEAD ZINC
M2268 BACK PANEL CP1612
P1111 END STOP TERMINAL BLOCK
P1122 POWER SUPPLY 24VDC 60W
P1169 DIN RAIL 35mm X 180mm LONG
P1172 WIRE DUCT 25X60 X 312mm LONG
P1325 CIRCUIT BREAKER 13A DOUBLE POLE
P1819 DISCONNECT SWITCH 25A 3-POLE
P1874 TERMINAL BLOCK SPRING CLAMP 5.1mm GROUND
P1875 TERMINAL BLOCK SPRING CLAMP 5.1mm DUAL-LEVEL
Part No. Descripon
P1877 TERMINAL BLOCK END BARRIER L3 SERIES
P1880 TERMINAL JUMPER 5.1mm
P1881 TERMINAL BLOCK LABEL 5.1mm NUMBERS 1-10, 20
SETS/CARD
P1939 RELAY, TIMER, MULTIFUNCTION 24VDC
P2430 VARIABLE FREQUENCY DRIVE MS300 0.5HP 230-1PH
P2444 IEC CONTACTOR 3P 16A 24VDC 1 NO AUX CONTACTOR
P2448 DISCONNECT SWITCH SHAFT ALTECH L200 AD11-ST
P2492 TERMINAL, SPADE, 10-12AWG, #10
P2493 TERMINAL, BUTT SPLICE, 10-12AWG, YELLOW
BLX-600-GEN2 User Manual Page 18 of 19 Updated: 09/02/22
USER MANUAL: BLX-600-GEN2
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Appendix C - Electrical Schemac (115V)
INDICATES FIELD WIRING
INDICATES MECHANICAL LINKAGE
LEGEND
TB_
INDICATES TERMINAL BLOCK #'S
SW1
START
SENSOR
SOL1
SOLUTION
SOLENOID
RC R1
RB R1C
DCM
T3
T2
FWD MI1
T1
18
TORQUE:
5
(4-6 IN-LB)
75
C CU WIRE ONLY
T1 TIMER
B1
15
A2A1
5L3
1L1
3L2
4T2
2T1
6T3
13NO 14NO
MC1
AUX RELAY
SW2
GUARD PROX
SWITCH
SW3
RUN PUSHBUTTON
G
IND1
POWER ON
INDICATOR
A1 A2
MC1
(COIL)
ES1
43
ES2 - NO
X2X1
IND2
E-STOP
INDICATOR
R
L1
1T1
1T2
1T3
M1
MOTOR 1
1/2 HP
480V 3PH 1.1 FLA
PS1 24VDC
POWER SUPPLY
L1
+ -
TRIG
115V, 1PH, 15A, 60 Hz
CIRCUIT REQUIRED
SUPPLIED WITH NEMA 5-15P
PLUG ON A 8-FOOT CORD
CB1
20A
MC1
CONTACTOR
TORQUE
POWER:
18
(16-19 IN-LB)
CONTROL:
5
(4-6 IN-LB)
75
C CU WIRE ONLY
TORQUE:
11
(10-12 IN-LB)
75
CU WIRE ONLY
VFD1
S1
24VDC-1
24COM
S1
L1 L2
24VDC-1
24VDC
24VDC-1
L1-1 L1-2
L1-1
GROUND
SHIELD ON
VFD ONLY
24COM 24COM
24COM
S2
S2
N
TB6
N
N-1
G
RUN
TB4
TB2
TB1
MC1
RUN
24VDC-1
24COM
MC1
24VDC-1
24COM
24COM
RUN
TB3
RUN
X1 X2
TB2
2
1
TB2
24COM
TB2 TB2 TB2
TB2
N-1 N-2
TB1
TB1
TB1
24VDC-1
TB2
FOR PANEL DRAWING, REFER TO
DRAWING NUMBER
M2376
VOLTAGE, PHASE, FREQUENCY:
115 VAC, 1-PHASE, 60Hz
FULL-LOAD AMPERES: 12.1A
LARGEST MOTOR RATING: 2.2A (0.5 HP)
SCCR: 5kA at 115VAC
ELECTRICAL DRAWING NUMBER: ES1056 REV100
MECHANICAL DRAWING NUMBER: M2376 REV100
ENCLOSURE TYPE RATING: TYPE 4
TITLE:
SHEET 1 OF 2
DATE CREATED: 5/14/2013
DRAWN BY: M. BOS
ES1056 REV100 - ELECTRICAL SCHEMATIC -
BLX-600 GEN2 - 115V-1PH MS300 VFD
PROPRIETARY AND CONFIDENTIAL!
THE INFORMATION CONTAINED
IN THIS DRAWING IS THE SOLE
PROPERTY OF CLEAN-LOGIX.
ANY REPRODUCTION IN PART
OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF
CLEAN-LOGIX IS PROHIBITED.
DRAWING NO: ES1056
LAST SAVED: 7/29/2022
BLX-600-GEN2 User Manual Page 19 of 19 Updated: 09/02/22
USER MANUAL: BLX-600-GEN2
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
General
Installaon
OperaonAppendix Maintenance ConguraonTroubleshoong
Appendix C - Electrical Schemac (230V)
INDICATES FIELD WIRING
INDICATES MECHANICAL LINKAGE
LEGEND
TB_
INDICATES TERMINAL BLOCK #'S
SW1
START
SENSOR
SOL1
SOLUTION
SOLENOID
RC R1
RB R1C
DCM
T3
T2
FWD MI1
T1
18
TORQUE:
5
(4-6 IN-LB)
75
C CU WIRE ONLY
T1 TIMER
B1
15
A2A1
4T2
2T1
6T3
1L1
5L3
3L2
5L3
1L1
3L2
4T2
2T1
6T3
43
ES2 - NO
ES1-NC
X2X1
IND2
E-STOP
INDICATOR
R
13NO 14NO
MC1
AUX RELAY
SW2
GUARD PROX
SWITCH
SW3
RUN PUSHBUTTON
G
IND1
POWER ON
INDICATOR
A1 A2
MC1
(COIL)
L2
L1
1T1
1T2
1T3
M1
MOTOR 1
1/2 HP
480V 3PH 1.1 FLA
PS1 24VDC
POWER SUPPLY
L1
+ -
24COM
TRIG
230V, 1PH, 20A, 60 Hz CIRCUIT REQUIRED
SUPPLIED WITH L6-30P PLUG ON A 8-FOOT CORD
CB1
13A
MC1
CONTACTOR
TORQUE
POWER:
18
(16-19 IN-LB)
CONTROL:
5
(4-6 IN-LB)
75
C CU WIRE ONLY
TORQUE:
11
(10-12 IN-LB)
75
CU WIRE ONLY
VFD1
S1
24COM
S1
L2
L1 L2
L1-1
L2-1 L2-2
L1-2 L1-3
L2-3
L1-2
L2-2
DSC1
DISCONNECT
GROUND
SHIELD ON
VFD ONLY
TB5
24COM 24COM
24COM
S2
S2
2
1
24VDC
24VDC-1
TB2
24VDC-1
24VDC-1
24VDC-1
TB1
TB1
TB1
RUN
TB4
TB2
TB2
MC1
RUN
24VDC-1
24COM
MC1
24VDC-1
24COM
24COM
RUN
TB3
RUN
TB2
TB2
X1 X2
24VDC-1
TB1
TB2
TB5
ES2
S2
FOR PANEL DRAWING, REFER TO
DRAWING NUMBER
M2372
VOLTAGE, PHASE, FREQUENCY:
230 VAC, 1-PHASE, 60Hz
FULL-LOAD AMPERES: 6.2A
LARGEST MOTOR RATING: 2.2A (0.5 HP)
SCCR: 5kA at 230VAC
ELECTRICAL DRAWING NUMBER: ES1052 REV100
MECHANICAL DRAWING NUMBER: M2372 REV100
ENCLOSURE TYPE RATING: TYPE 4
TB2
TITLE:
SHEET 1 OF 2
DATE CREATED: 5/14/2013
DRAWN BY: M. BOS
ES1052 REV100 - ELECTRICAL SCHEMATIC -
BLX-600 GEN2 - 230V-1PH MS300 VFD
PROPRIETARY AND CONFIDENTIAL!
THE INFORMATION CONTAINED
IN THIS DRAWING IS THE SOLE
PROPERTY OF CLEAN-LOGIX.
ANY REPRODUCTION IN PART
OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF
CLEAN-LOGIX IS PROHIBITED.
DRAWING NO: ES1052
LAST SAVED: 7/29/2022
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