CleanCraft flexCAT Series User manual

FLEXCAT-SERIES
Special Vacuum Cleaner
flexCAT 112 Q
Operating Instructions
flexCAT 116 Q
flexCAT 112 Q
flexCAT 116 Q

2flexCAT-Series | Version 1.04
Imprint
Product identification
Special Vacuum Cleaner Item number
flexCAT 112 Q 7003135
flexCAT 116 Q 7003140
Manufacturer
Stuermer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
Fax: [phone] - 55
E-Mail: [email protected]
Internet: www.cleancraft.de
Indications regarding the operating instructions
Original instructions
Edition: 09.01.2020
Version: 1.04
Language: English
Author: ES
Indications regarding the copyright
Copyright © 2020 Stürmer Maschinen GmbH, Hallstadt,
Germany.
The contents of these operating instructions are the sole
property of the company Stürmer.
Passing on as well as copying of this document, the use
and distribution of its content are prohibited if not explic-
itly permitted. Contraventions are liable to compensa-
tion.
Subject to technical modifications and error.
Content
1 Introduction .............................................................3
1.1 Copyright............................................................ 3
1.2 Customer service................................................ 3
1.3 Limitation of liability ............................................ 3
2 Safety........................................................................3
2.1 Symbol explanation ............................................ 3
2.2 Obligations of the operating company............... 4
2.3 Requirements to staff.......................................... 5
2.4 Personal protective equipment........................... 5
2.5 General safety regulations.................................. 5
2.6 Safety labels on the vacuum cleaner ................. 6
3 Intended use ............................................................6
3.1 Unintended use .................................................. 7
3.2 Residual risks ..................................................... 7
4 Technical Data.........................................................7
4.1 Type plate........................................................... 8
5 Transport, packaging, storage...............................8
5.1 Transport ............................................................ 8
5.2 Packaging........................................................... 8
5.3 Storage ............................................................... 8
6 Description of the device........................................8
6.1 Assembly.......................................................... 10
7 Scope of delivery...................................................12
8 Operation ...............................................................13
8.1 Start and stopping............................................ 14
8.2 Controlling of the seal....................................... 14
9 Care, maintenance and repair..............................14
9.1 Care by cleaning .............................................. 14
9.2 Maintenance and repair ................................... 14
10 Disposal, recycling of used devices..................15
10.1 Decommissioning.......................................... 15
10.2 Waste disposal of electric equipment ............ 15
10.3 Disposal of lubricants..................................... 15
10.4 Disposal of the filter........................................ 15
11 Malfunctions ........................................................15
12 Spare parts...........................................................16
12.1 Ordering spare parts ...................................... 16
12.2 Spare parts drawings ..................................... 17
13 EU-Declaration of Conformity ............................21

Introduction
flexCAT-Series | Version 1.04 3
1Introduction
You have made a good choice by purchasing the
CLEANCRAFT vacuum cleaner
Read the operating manual thoroughly before commissioning
the machine.
It gives you information about the proper commission-
ing, intended use and safe and efficient operation and
maintenance of your vacuum cleaner.
The operating manual is part of the vacuum cleaner
package. Always keep this operating manual in the lo-
cation where your vacuum cleaner is being operated. All
local accident prevention regulations and general safety
instructions for the operating range of your vacuum
cleaner must also be complied with.
1.1 Copyright
The contents of these instructions are copyright. They
may be used in conjunction with the operation of the
vacuum cleaner. Any application beyond those de-
scribed is not permitted without the written approval of
Stürmer GmbH.
1.2 Customer service
Please contact your dealer if you have questions con-
cerning your vacuum cleaner or if you need technical
advice. They will help you with specialist information
and expert advice.
Germany:
Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
Repair service:
Fax: [phone]-111
Email: [e-mail]
Spare part orders:
Fax: [phone]-119
Email: [e-mail]
We are always interested in valuable experience and
knowledge gained from using the application-which
then could be shared and be valuable to develop our
products even further.
1.3 Limitation of liability
All information and notes in these operating instructions
were summarised while taking applicable standards
and rules, the state-of-the-art technology and our long-
term knowledge and experiences into consideration.
In the following cases the manufacturer is not liable for
damages:
- Non-observance of the operating instructions,
- Inappropriate use
- Use of untrained staff,
- unauthorised modifications
- technical changes,
- Use of not allowed spare parts.
The actual scope of delivery may deviate from the ex-
planations and presentations described here in case of
special models, when using additional ordering options
or due to latest technical modifications.
The obligations agreed in the delivery contract, the gen-
eral terms and conditions as well as the delivery condi-
tions of the manufacturer and the legal regulations at the
time of the conclusion of the contract are applicable.
2 Safety
This section provides an overview of all important safety
packages for the protection of operating personnel as
well as for safe and fault-free operation. Other task-
based safety notes are included in the paragraphs of
the individual phases of life.
2.1 Symbol explanation
Safety instructions
The safety notes in these operating instructions are
highlighted by symbols. The safety notes are introduced
by signal words which express the concern of the risk.
DANGER!
This combination of symbol and signal words indi-
cates an imminently dangerous situation which may
lead to death or severe injury if not avoided.
WARNING!
This combination of symbol and signal words indi-
cates a potentially dangerous situation which may
lead to death or severe injury if not avoided.

4flexCAT-Series | Version 1.04
Safety
Tips and recommendations
It is necessary to observe the safety notes written in
these operating instructions in order to reduce the risk of
personal injuries and damages to property.
2.2 Obligations of the operating company
of the operator
The operating company is the person who operates the
vacuum cleaner for business or commercial reasons by
herself, or leaves it to a third party for use or application,
and who bears the legal product responsibility for the
protection of the user, the staff or for third parties.
Obligations of the operating company
If the vacuum cleaner is used for commercial purposes,
the operating company of the vacuum cleaner must
comply with the legal working safety regulations. There-
fore, the safety notes in this operating manual, as well as
the safety, accident prevention and environment protec-
tion regulations applying for the area of application of
the vacuum cleaner must be met. The following applies
in particular:
- The operating company must be informed about
the applying industrial safety regulations and fur-
ther analyse hazards resulting from the special
working conditions at the place of use of the vac-
uum cleaner. She must implement these in form of
operating manuals for the operation of the vacuum
cleaner.
- During the entire lifetime the vacuum cleaner, the
operating company must verify whether the oper-
ating manuals prepared by her correspond to the
current status of the regulations, and must adapt
these if necessary.
- The operating company must unambiguously reg-
ulate and determine the responsibilities for instal-
lation, operation, troubleshooting, maintenance
and cleaning.
- The operating company must ensure that all per-
sons who work with the vacuum cleaner, have
read and understood this manual. Furthermore
she must instruct the staff in regular intervals and
inform them about the hazards.
- The operator must provide the necessary protec-
tive equipment to the staff and order the use of the
necessary protective equipment in a binding way.
Furthermore the operating company is responsible to
keep the vacuum cleaner always in a technically flaw-
less state. Thus, the following applies:
- The operator must ensure that the maintenance in-
tervals described in this manual are kept.
- The operator must have all safety devices
checked regularly for their good working order
and their integrity.
CAUTION!
This combination of symbol and signal words indi-
cates a potentially dangerous situation which may
lead to slight or minor injury if not avoided.
ATTENTION!
This combination of symbol and signal words indi-
cates a possibly dangerous situation which may
lead to property and environmental damages if they
are not avoided.
NOTE!
This combination of symbol and signal words indi-
cates a potentially dangerous situation which may
lead to material or environmental damage if not
avoided.
Tips and recommendations
This symbol highlights useful tips and recommenda-
tions as well as information for an efficient and trou-
ble-free operation.

Safety
flexCAT-Series | Version 1.04 5
2.3 Requirements to staff
Qualifications
The different tasks described in this manual represent
different requirements to the qualification of the persons
entrusted with these tasks.
Only persons reliable working procedures can be ex-
pected from, are allowed to perform all works. Persons
the responsiveness of which is affected by e. g. drugs,
alcohol or medication, are not allowed to work with the
machine.
The qualifications of the personnel for the different tasks
are mentioned below:
Operator
The operator is instructed by the operating company
about the assigned tasks and possible risks in case of
improper behaviour. Any tasks which need to be per-
formed beyond the operation in the standard mode
must only be performed by the operator if it is indicated
in these instructions and if the operating company ex-
pressively commissioned the operator.
Electrically qualified person
Electrically qualified person is due to their professional
training, knowledge and experience as well as knowl-
edge of the relevant standards and regulations, in a po-
sition to carry out work on the electrical systems and to
independently recognize and avoid possible dangers.
Qualified personnel
Due to their professional training, knowledge and expe-
rience as well as their knowledge of relevant regulations
the specialist staff is able to perform the assigned tasks
and to recognise and avoid any possible dangers them-
selves.
Manufacturer
Certain works may only be performed by specialist per-
sonnel of the manufacturer. Other personnel is not au-
thorized to perform these works. Please contact our cus-
tomer service for the execution of all arising work.
2.4 Personal protective equipment
The personal protective equipment serves to protect
persons against impairments of safety and health while
working. The staff member has to wear personal protec-
tive equipment while performing different tasks on and
with the machine which are indicated in the individual
paragraphs of these instructions.
The personal protective equipment is explained in the
following paragraph:
2.5 General safety regulations
Please note the following:
Use the safety devices and fasten them securely. Never
work without safety equipment and keep it in good
working order.
- Keep the machine and your work environment
clean at all times. Ensure sufficient illumination.
- The vacuum cleaner 's design must not be
changed; the machine must not be used for work
not intended by the manufacturer.
- Never work under the influence of illnesses that im-
pair concentration, drugs, alcohol or medication.
- Do not use the mains cable to pull the plug out of
the socket. Protect the cable against heat, oil and
sharp edges.
- Malfunctions impair the safety, please this rectify
immediately.
- Protect the vacuum cleaner against humidity (risk
of short circuit!).
- Before using the vacuum cleaner make sure that
no parts are damaged. Replace damaged parts
immediately to avoid sources of danger!
-
Never overload the vacuum cleaner! Working within
the stated performance limits is better and safer.
- Use only genuine spare parts and accessories to
avoid potential risks and risk of accident.
WARNING!
Danger in case of insufficient qualification
of the staff!
Insufficiently qualified persons cannot estimate the
risks while using the vacuum cleaner and expose
themselves and others to the danger of severe or
lethal injuries.
- Have all works only performed by qualified per-
sons.
- Keep insufficiently qualified persons out of the
working area.
Protective gloves
The protective gloves serve to protect the hands
against sharp components as well as against fric-
tion, abrasions or deep injuries.
Safety boots
Safety boots protect the feet from being crushed, fall-
ing parts and slipping over on slippery ground.
Protective clothes
Protective clothes are made of a tightly fitted fabric
without the protruding parts of low tear strength.

6flexCAT-Series | Version 1.04
Intended use
- The vacuum cleaner must not be used for the suc-
tion of water, oil or other liquids.
- Do not use the device at an altitude of 2000 m
above sea level.
- Never use the vacuum cleaner without a filter or
dirt container.
- Do not operate the vacuum cleaner with the wet
hands.
- This device is not suitable for picking up dust in
an environment where electrostatic discharges or
sparks occur. This can the cause of the damage to
the electrical components and people.
2.6 Safety labels on the vacuum cleaner
The following safety labels and instructions are attached
to the vacuum cleaner (Fig. 1) and must be observed.
Fig. 1: 1-2 Mandatory sign | 3 Warning symbol: Warning of electrical
voltage
If safety labels on the machine are damaged or missing,
this can cause errors, personal injury and material dam-
age. The safety symbols attached to the machine must
not be removed. Damaged safety symbols must be re-
placed immediately.
As soon as the signs are not clearly visible and compre-
hensible at first glance, the machine must be stopped
until new signs have been attached.
3 Intended use
The vacuum cleaner is exclusively intended for the suc-
tion of the dust and light dirt, but not for wet suction. The
vacuum cleaner must not be operated in the potentially
explosive environments.
The proper use also includes observing all indications in
these operating instructions. Any use beyond the proper
WARNING!
Do not vacuum with the vacuum cleaner hot objects
such as ashes or cigarettes!
There is a risk of fire!
WARNING!
Don't ever point the suction towards delicate parts of
the body – of people or animals - such as eyes, ears,
mouth, etc.
WARNING!
This device is not suitable for picking up health
endangering dust, unless special authorised
precautions are complied with
WARNING!
The vacuum cleaner shall not be used outdoors in
wet conditions.
WARNING!
If the device is equipped with the additional plug,
the power stated on the plug must not be excee-
ded. Failure to comply with this requirement may
result to a fire, the personal injury or even death to
the user.n.
Only use the parts supplied with the device or than,
that are specified in the instructions. The use of
other parts can impair the safety.
WARNING!
Never leave the running device unattended. Always
disconnect the power plug from the power socket
when not in use. Keep the device out of the reach of
children or unauthorized persons.
ATTENTION!
When the device fall over,it is then recommended
set the device up again before switching it off.
WARNING!
The power indicated on the additional plug must not
be exceeded. Make sure that the operating voltage
of the electrical device is the same as the supply
voltage of the vacuum cleaner
The connection for the additional accessories may
only be used for the extraction of dust.
Failure to comply with this requirement may result to
a fire, the personal injury or even death to the user.
WARNING!
The device is not suitable for environments that are
protected against electrostatic discharges
123

Technical Data
flexCAT-Series | Version 1.04 7
use or any other use is regarded as misuse. Under no
circumstances may personnel be lifted.
Stürmer Maschinen GmbH accepts no liability for any
constructional or technical modifications carried out on
the electric vacuum cleaner.
Any claims due to damages because of not intended
use are excluded.
3.1 Unintended use
3.2 Residual risks
Even if all safety instructions are observed, and the ma-
chine is put to its intended use, there are still residual
risks, which are listed below:
Risk of injury of upper and lower limbs while equipment
is operating.
4 Technical Data
Hand-arm vibrations on the suction hose are less than
2,5 m/s² as recommended by ISO 5349-1
WARNING!
Any change on the vacuum cleaner is prohibited.
The change may void the warranty, cause burns and
personal injury, even fatal for the user.
The manufacturer will not be liable for any damage
that the results from failure to follow these instructi-
ons or from the misuse of the equipment to objects
or persons.
WARNING!
Dangers in case of unintended use!
Unintended use of the vacuum cleaner can cause
hazardous situations.
- Only operate the vacuum cleaner within the perfor-
mance limits stated in the technical data.
- Do not bypass or disarm safety equipment.
- Only use the vacuum cleaner in technically perfect
condition.
- Use only for the vacuuming of the dust or dry mate-
rial.
- Never pick up the liquids!
- Only use the vacuum cleaner in the specified tem-
perature range
ATTENTION!
The vacuum cleaner is not suitable to absorb dan-
gerous dust. Do not vacuum any soot, flammable,
explosive or poisonous substances and liquids. The
maximum permissible temperature for absorbing
substances is 40 ° C / 104 ° F.
- do not vacuum the aggressive cleaning agents, as
they could damage the device.
- do not vacuum the materials, which can damage or
clog the filter elements (e.g., powder, toner,
gypsum, and other very small particle size sub-
stances).
- do not vacuum the water or other liquids!
Model flexCAT 112 Q flexCAT 116 Q
Length 400 mm 400 mm
Width/Depth 400 mm 400 mm
Hight 330 mm 330 mm
Weight (Netto) 5,8 kg 5,8 kg
Max. output 840 W 700 W
Max. input rating
main motor
900 W 870 W
Electrical connec-
tion
230 V 230 V
Phase 1 1
Mains frequency 50 Hz 50 Hz
Energy efficiency
category
BA
Vacuum cleaner
type
dry dry
Airflow 2633 l/min 3050 l/min
Tank volume 12 l 16 l
Tank material Plastic Plastic
Hose diameter 36 mm 36 mm
Hose length 2 m 2 m
Sound pressure
level [dB(A)]
63 62
Cable length [m] 8,5 10
Filter surface 850 cm² 850 cm²
Number of motors 1 1
Output stages 1 1
Motor cooling Bypass Bypass

8flexCAT-Series | Version 1.04
Transport, packaging, storage
4.1 Type plate
Fig. 2: Type plate flexCAT 112 Q
5 Transport, packaging, storage
5.1 Transport
Check the vacuum cleaner on delivery for any visible
transportation damage. If you notice any damage to the
device please report this immediately to the carrier or
dealer.
5.2 Packaging
All used packaging materials and packaging aids are
recyclable and should be taken to a materials recycling
depot to be disposed of.
The delivery packaging is made of cardboard, so
please dispose carefully by having it chopped up and
given to the recycling collection
The film is made of polyethylene (PE) and the cushioned
parts of polystyrene (PS). Deliver these substances to a
collection point for recyclable materials or to the waste
disposal company which looks after your region.
5.3 Storage
The vacuum cleaner should be stored in a dry, frost-free
environment.
6 Description of the device
Fig. 3: Description of the device
NOTE!
The vacuum cleaner should be protected from hu-
midity.
WARNING!
Danger to life!
The packaging elements may pose potential hazards
(e.g., plastic bags):
- Packaging material for children and persons
who are unaware of their actions or keep ani-
mals inaccessible.

Description of the device
flexCAT-Series | Version 1.04 9
Fig. 3: Description of the device
A - Motor head
B - Switch
C - Cable holder
D - Exhaust air grid
E - Hooks
F - Tank
G - “T” slot
H - Inlet
I - Castor wheels
J - Exhaust air filter
K - Main filter to insert into the tank (filtering cartridge as
alternative)
L - Filter bag to apply on top of deflector.
This filter does not exclude the use of polyester filter,
that still has to be used.
M - Handle with incorrect air regulation
N - Flexible hose
O - Hose
P - Double use brush
Q - Crevice nozzle
R - Upholstery nozzle
S - Round brush
T - Speed regulator (optional)
U - Electric floor brush additional socket (optional)
V - Warning light
W - Detachable power cord
Z - Tool holder (optional)
Warning light
The vacuum cleaner flexCAT 116 Q is equipped with
the warning light (Fig. 4).
When the warning light activates means that the filtering
bag (Pos. L, Fig. 3) is full.
Fig. 4: Warning light
While vacuuming soft surfaces like carpets, couches
etc. the warning led can light even if the filter bag is not
full. If you move the tool away from the surface and the
light turns off, you can keep working.
Speed regulator
The vacuum cleaner flexCAT 116 Q is equipped with
speed regulator. The vacuum suction power can in-
crease or lower with the speed regulatorr (Fig. 5).
Fig. 5: Speed regulator
NOTE!
When the warning light activates, change the filter
bag (Pos. L, Fig. 3) and clean the main filter (Pos. K,
Fig. 3)
ATTENTION!
Stop using your vacuum cleaner if the warning light
is on. Overheating can take place, causing perma-
nent damages to the engine.

10 flexCAT-Series | Version 1.04
Description of the device
Detachable cable
The vacuum cleaner flexCAT 116 Q is equipped with a
detachable cable. With the help of this function can de-
tach the power cord (Fig. 6).
Fig. 6: Detachable cable
6.1 Assembly
Assembly of the filter bag
To make the dry vacuum cleaner ready, please proceed
as follows (Fig. 7):
Step 1: Insert filter bag L (Fig. 3) on top of the deflector
(Fig. 7 left).
Step 2: Check that the appliance is equipped with main
filter K (Fig. 3) and exhaust air filter J (Fig. 3) and
that they are correctly assembled.
Step 3: Insert the hose connector into the inlet H
(Fig. 3 and fig.7 middle).
Step 4: Insert the other side of the flexible hose into the
wand M (Fig.7 right) and twist it to tighten the
connection.
Fig. 7: Assembly of the filter bag
Step 5: Attach the wand to the hoses O (Fig. 3) and the
double use brush P (Fig. 3) or the desired tool.
Step 6: Turn the vacuum cleaner on through the switch
B (Fig. 3).
Assembly of the main filter
Step 1: Loosen the side hooks and remove the upper part
of the container.
Step2: Place the mail filter in the lower container part
(Fig. 8 left).
Step 3: Adjustment the main filter correctly (Fig. 8 right).
Fig. 8: Assembly of the main filter
Step 4: Reinstall the upper part of the container
Make sure that the main filter is properly seated on the
support grid (Fig. 9).
Fig. 9: Assembly of the main filter
Replacing filtering cartridge
Step1: Loosen the side hooks. Remove the upper part of
the container and put as shown in the Figure 10.
Lift the filter a bit wide on a side (Fig. 10).
Step 2: Turn the complete upper part with the filter th-
rough180° (
Fig . 10).
Step 3:
Lift the filter a bit on the other side (Fig.10).
Step 4: Check that the filter
is a finger's breadth from the
support surface (
Fig . 10).
Step 5: If the filter is lifted around a finger's width, you
can pull it off as shown in the Figure 10, pos. 6.
NO

Description of the device
flexCAT-Series | Version 1.04 11
Fig. 10: Replacing filtering cartridge
Replacement of exhaust air filtering cartridge
Step 1: Loosen the clamping of the filter cartridge holder
by pressing the two levers for the spring locks 1
(Fig. 11).
Step 2: With the levers pressed, pull out the filter car-
tridge holder to the rear (Fig.11 right).
Fig. 11: Replacement of exhaust air filtering cartridge
Step 3: Replace the filter cartridge and slide the holder
back into the container until the spring locks en-
gage.
Assembly of the tool holder (optional)
Step 1: Open the container by loosening the two hooks
(Fig.12 left).
Step 2: Lift off the cap of the container (Fig. 12 center)
and push the tool holder into the groove provi-
ded on the lower container part (Fig. 5 right).
Fig. 12: Assembly of the tool holder (optional)
Storage options on the Special Vacuum Cleaner
The vacuum cleaner offers the possibility of placing the
tube on top of the container (Fig. 13 top left). The correct
storage of the power cable is the wound state at the top
of the container (Fig. 13, top right).
The double use brush can be clicked into the groove on
the front of the container (Fig. 13 bottom left) or on the
bottom of the container (Fig. 13 bottom right) for sto-
rage.
Fig. 13: Storage options
WARNING!
Danger when opening the tank!!
Never open the container while the vacuum cleaner
is in the operation!
ATTENTION!
Check the vacuum cleaner before use for the follo-
wing:
- Check the condition of the filters, replace the filter if
necessary.
- Check the fill level of the dry vacuum. When the dry
vacuum is completely full, empty it.
- Check the filter bag and replace if necessary.

12 flexCAT-Series | Version 1.04
Scope of delivery
7 Scope of delivery
The Special Vacuum Cleaner flexCAT 112 Q will be deli-
vered with (Fig.14):
Item number: Designation:
7010360 Polyester filter 850 cm² (Pos. 2)
7010361 Filter bag 11 l (Pos. 6)
7010362 Exhaust air filter (Pos. 4)
7010363 Hose 2 m Ø 36 mm with connections
(Pos. 7)
7010364 Handle with incorrect air regulation
Ø 36/32 mm (Pos. 1)
7010365 Suction tube 47 cm Ø 32 mm (Pos. 5)
7010366 Double use brush (Pos. 3)
Fig. 14: Scope of delivery flexCAT 112 Q
The Special Vacuum Cleaner flexCAT 116 Q will be deli-
vered with (Fig. 15):
Item number: Designation:
7010360 Fabric filter 850 cm² (3)
7010361 Filter bag11 l (6)
7010380 Exhaust air filter (Poly M43 1 Micron) (1)
7010363 Hose 2 m Ø 36 mm with connections (9)
7010364 Handle with incorrect air regulation
Ø 36/32 mm (10)
7010372 Chrome suction tube Ø 32 mm (8)
7010366 Double use brush (2)
7010374 Crevice nozzle Ø 32 mm (7)
7010375 Roud brush Ø 32 mm (5)
7010376 Upholstery nozzle Ø 32 mm (4)
Fig. 15: Scope of delivery flexCAT 116 Q
Accessories for the flexCAT 112 Q (Fig.16):
Item number: Designation:
7010300 Paper filter bag (1)
7010303 HEPA-Cartridge filter (2)
7010302 Poly-cartridge filter (3)
7010374 Crevice nozzle Ø 32 mm (4)
7010375 Round brush Ø 32 mm (5)
7010376 Upholstery nozzle Ø 32 mm (6)
7010381 Holder for the nozzles and
suction tube (7)
7010372 Chrome suction tube Ø 32 mm (8)
7010382 Double use brush (9)
7010383 Pad holder for the double use brush (10)
7010384 Universal pad for the double use
brush (11)
7010385 Parquet pad for the double use brush (12)
Fig. 16: Accessories flexCAT 112 Q
4
23
1
5
67
4
23
1
5
6
7
8
9
10
4
23
1
5
67
9
10 11 12
8

Operation
flexCAT-Series | Version 1.04 13
Accessories for the flexCAT 116 Q (Fig. 17):
Item number: Designation:
7010386 Paper filter bag (1)
7010302 Poly-cartridge filter (2)
7010303 HEPA-cartridge filter (3)
7010362 Exhaust air filter (4)
7010381 Holder for the nozzles and
suction tube (5)
7010372 Chrome suction tube 47 cmØ 32 mm (6)
7010373 Double use brush (7)
7010383 Pad holder for the double use brush (8)
7010384 Universal pad for the double
use brush (9)
7010385 Parquet pad for the double use brush(10)
Fig. 17: Accessories flexCAT 116 Q
8 Operation
DANGER!
Danger of potentially fatal electric shock.
There is a risk of fatal injury from contact with live
parts. Electrical components which are switched on
can carry out uncontrolled movements and cause
serious injuries.
- Disconnect the plug before starting adjustments to
the vacuum cleaner.
WARNING!
The power cable must be completely full free rolled
before using the device.
Do not use the device with the rolled cable!
Do not use the plug or the device with wet hands!
Do not vacuum the objects that could damage the
filter elements (for example a glass, metal, etc.)!
4
231
56
8910
7
ATTENTION!
To maintain the performance of the system, it is
recommended clean the filter after each use and
clean or replace the filter bag.
WARNING
The device must be correctly installed before use. It
must be checked that the filter elements are mounted
correctly and that they function correctly.
The device should only be operated, mounted,
repaired and transported on a stable, flat surface.
Before the unit is put into operation, make sure that
the operating voltage indicated on the type plate is
the same as the supply voltage avaible and that the
power plug of the vacuum cleaner suits on the socket.
CAUTION!
The device is only suitable for the use in the indoor!
WARNING!
Before you handle the switched-off vacuum cleaner
unplug the mains plug.
Regularly check the power cable and plug for
damage (insulation, etc.). A damaged cable must be
replaced before further use of the vacuum cleaner.
The replacement of a defective power cable must be
carried out by the technical service or by qualified
personnel.
When using the extension cord, make sure that it
has the same cable dimension as the power cord of
the device. Avoid getting the cable in contact with
the liquids or conductive surfaces.
ATTENTION!
Before the unit is put into operation, make sure that
the operating voltage indicated on the type plate is
the same as the supply voltage avaible.

14 flexCAT-Series | Version 1.04
Care, maintenance and repair
8.1 Start and stopping
Start
- Insert the power plug into a suitable power socket
- Press the ON/OFF switch.
Stopping
- Turn off the device and disconnect the power cord
- By disconnecting always pull on the plug, never on
the power cable.
8.2 Controlling of the seal
Over time, the quality of the seal may deteriorate as a re-
sult of the aging or damage. This leads to a decrease in
the suction power. We recommend regularly checking
the clamping hooks, flexible suction hoses and seals for
a perfect function.
Clean all seals after completing work. The fouling can
prevent a correct function and cause the damage.
Check that the edgings of the tank are not damaged.
9 Care, maintenance and repair
9.1 Care by cleaning
The vacuum cleaner must always be kept in a clean
condition.
Keep the ventilation slots of the engine clean to ensure
adequate cooling.
9.2 Maintenance and repair
General maintenance information
- Check regular the seals, plastic units, filter and the
switch for the damage. Replace this if necessary.
If the vacuum cleaner is not functioning properly, con-
tact a specialised dealer or our customer service.
Please find the contact data on chapter 1.2 Customer
service.
DANGER!
Danger of potentially fatal electric shock.
There is a risk of fatal injury from contact with live
parts. Electrical components which are switched on
can carry out uncontrolled movements and cause
serious injuries.
- Disconnect the plug before starting cleaning and
maintenance.
Use protective gloves!
Wear the suitable protective gloves by the cleaning
to protect against injury from chips.
ATTENTION!
Always empty the tank and clean all parts of the
vacuum cleaner after the vacuuming.
Clean all plastics and paint surfaces on the vacuum
cleaner with a lightly moistened cloth.
The cleaning must not be done by children, if they
are not controlled by adults.
Maintenance and repair works must only be perfor-
med by specialists.
Use only original spare parts in case of a repair.
WARNING!
Maintenance and repair works must only be perfor-
med by specialists.
Use only original spare parts in case of a repair.

Disposal, recycling of used devices
flexCAT-Series | Version 1.04 15
10 Disposal, recycling of used devices
Please take care in your own interest and in the interest of
the environment that all component parts of the machine
are only disposed of in the intended and permitted way.
10.1 Decommissioning
Immediately decommission disused machines in order
to avoid later misuse and endangering of the environ-
ment or personal safety.
Step 1: Eliminate all environmentally hazardous operat-
ing materials from the used device.
Step 2: If required, disassemble the machine into easy-
to-handle and usable components and parts.
Step 3: Dispose of machine components and operating
materials by the disposal channels provided.
10.2 Waste disposal of electric equipment
Please note that electrical devices contain a variety of
recyclable materials as well as environmentally harmful
components.
You contributes to that these components are disposed
of separately and properly. In case of doubt, please
contact your municipal waste disposal.
As necessary, a specialized waste disposal company can
help be used for the treatment.
10.3 Disposal of lubricants
Remove any leaking, used or excessive grease at the lu-
bricating points.
Disposal notes for used lubricants are available from the
manufacturer of the lubricants. If necessary, request the
product-specific data sheets.
10.4 Disposal of the filter
The filters are made of the environmentally friendly ma-
terials. You can dispose the filter in the normal house-
hold waste, as long as it contains no dirt prohibited in
the household waste.
11 Malfunctions, their potential causes
and remedies
IMPORTANT!
If one of the following malfunctions occurs, immedi-
ately stop working with the device. Before you start
troubleshooting, turn off the device and unplug the
power plug. Failure to do so can lead to serious
injury.
All repairs or replacement work may be performed
by qualified and trained expert staff only.
NOTE!
If you can not eliminate the problems with your va-
cuum cleaner yourself, then please contact your
CLEANCRAFT dealer. Please mark down the follo-
wing information from the vacuum cleaner or instruc-
tion manual, this will help you best with your problem.
- designation of the device
- serial number
- year of manufacture
- detailed fault description
Malfunc-
tion
Possible cause Remedy
Machine not working.
1. Power plug is not
plugged in.
2. Power supply ca-
bles defective.
3. Switch defective
4. Motor defective
1. Plug in the
power plug.
2. Call a service
technician
3. Call a service
technician
4. Call a service
technician
Suction decreases.
1. Blockages in the
suction nozzle,
suction hose or
filter.
2. Seals are not
tight.
1. Remove the
blockages,
clean the filter
2. Clean the seals
or replace the
seals.
3. Check the fit of
the filters and
the tank cap.
4. Check the hose
and connecti-
ons for the tight-
ness.

16 flexCAT-Series | Version 1.04
Spare parts
12 Spare parts
12.1 Ordering spare parts
The spare parts may be purchased with the authorised
dealer or directly with the manufacturer. Please find the
corresponding contact data in Chapter 1.2 Customer
service.
Indicate the following basic information for requests or
orders of spare parts:
- Type of device
- Item No.
- Position No.
- Year of construction:
- Quantity
- Required mode of dispatch (mail, freight, sea, air,
express)
- Address of dispatch
Spare part orders which do not include the above indi-
cations may not be taken into consideration. If the indi-
cations regarding the mode of dispatch are missing, the
product is dispatched at the discretion of the supplier.
You will find information regarding the device type, item
No. and year of manufacture on the type plate fixed to
the vacuum cleaner.
Example
A covering for the vacuum cleaner flexCAT 112 Q must
be ordered. The covering ist identifies in the spare parts
drawing with the position number 2.
When ordering spare parts, send a copy of the spare
parts drawing with marked component (covering) and
marked position number (2) to the authorized dealer or
to the spare parts department and provide the following
information:
Type of device: Special Vacuum Cleaner
flexCAT 112 Q
Item number: 7003135
Position No.: 2
The item number of your machine:
Special Vacuum Cleaner flexCAT 112 Q: 7003135
Special Vacuum Cleaner flexCAT 116 Q: 7003140
DANGER!
Danger of injury by the use of wrong spare
parts!
Dangers may result for the user and damages as
well as malfunctions may be caused by using wrong
or damaged spare parts.
- Only use original spare parts of the manufacturer or
spare parts admitted by the manufacturer.
- Always contact the manufacturer in case of uncer-
tainties.
Tips and recommendations
The manufacturer's warranty will become null and
void if non-permissible spare parts are used

Spare parts
flexCAT-Series | Version 1.04 17
12.2 Spare parts drawings
In case of service, the following drawing shall help to identify the necessary spare parts. If necessary, send a copy of
the parts drawing with the marked components to your authorised dealer.
Spare parts drawings flexCAT 112 Q
Fig. 18: Spare parts drawing 1, head, flexCAT 112 Q

18 flexCAT-Series | Version 1.04
Spare parts
Fig. 19: Spare parts drawing 2, main filter flexCAT 112 Q
Fig. 20: Spare parts drawing 3, base frame, flexCAT 112 Q

Spare parts
flexCAT-Series | Version 1.04 19
Spare parts drawings flexCAT 116 Q
Fig. 21: Spare parts drawing 1, head, flexCAT 116 Q

20 flexCAT-Series | Version 1.04
Spare parts
Fig. 22: Spare parts drawing 2, main filter, flexCAT 116 Q
Fig. 23: Spare parts drawing 3, base frame, flexCAT 116 Q