Clemas & Co DEMON TYPHOON P4 User manual

DEMON TYPHOON P4
PRESSURE WASHER
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: [phone] Fax: [phone]
Email: [email protected] Web: www.clemas.co.uk

Demon Typhoon Manual Issue 1/07 Page 1
DEMONTYPHOONRANGE
TyphoonD1
Typhoon2
TyphoonP4
TyphoonEvolutionAirCooled
TyphoonEvolutionWaterCooled
ADeclarationofConformity
(E.H.S.R.)


We,DemonInternationalLimitedofAbbotsClose,LeeMillIndustrialEstate,
Ivybridge,DevonPL219GAdeclarethatthismachinemustbeoperatedin
accordancewiththeoperationandsafetyinstructionsassuppliedwiththis
machine.Thismachineismanufacturedinaccordancewiththefollowing
standardsandrecommendations.

HSEPVBPM29–BS5415Part1–BS5415Section2.41986

Thisinstructionmanualisrelevantonlytothefollowingmachineandwillnotbe
keptupdatedunlessspecificallyrequestedbythecustomer.However,any
changestotheoperatingprocedureorchangeswhichmightaffectthesafetyof
thismachinewillbenotifiedtotheregisteredownerofthismachineonly.

MachineType 
SerialNumber
Voltage
WorkingPressure
DateofSupply

Demon Typhoon Manual Issue 1/07 Page 2
TechnicalSpecifications
Typhoon1andTyphoonEvolutionAirCooled
PumpAnnoviReverberiRK15.20 Boiler
Pumppressure 200bar2900psi  FueltypeGasoil/derv/kerosene(not
onEvolution)
Flowrate  15lpm3.3gpm  Pressure7.5bar110psi
Maxby‐passsetting205bar3000psi  Nozzle  1.75USgalls
Minpressuresetting50bar750psi  Nozzlemake Danfoss60°S
H.Pnozzle  1505Electrodegap 6mm±1mm
Motorpower 8.2HP@3000rpm  IgnitionTransformer70Watts

Pumpoil  10W/40    Fuelpump  50Watts
Unloadervalve GM3A    Fanmotor  75Watts
Valve 1828 Seal 1857
Fuses   3.15ampsemidelay  Oil 1856 Piston2757
SupportRings1829
Engine:YanmarL100AE‐DEproducing8.2HPat3000rpm
Cooling:Aircooled(Evolutionmodelhasanextractionfanforhotairremoval)

Note:MountingtheTyphoon1inthebackofavehicleoronatrailercanonlybereliableifthe
machineisleftonitswheels.Ifthewheelsareremovedandthemachineboltedtothefloorvi‐
brationscausedbythedieselenginewillcausecomponenttoworklooseandfailearly.Thiscan
beovercomebytwomethods,leavethewheelsonandfixthecastorwheelendofthemachine
andusethewheelchocksorpurchasethecorrectrubbermountsfromus.
Typhoon2andTyphoonEvolutionWaterCooled
PumpAnnoviReverberiRK15.20 Boiler
Pumppressure 200bar2900psi  FueltypeGasoil/derv/kerosene(not
onEvolution)
Flowrate  151pm3.3gpm  Pressure7.5bar110psi
Maxby‐passsetting205bar3000psi  Nozzle  1.75USgalls
Minpressuresetting50bar500psi  Nozzlemake Danfoss60°S
H.Pnozzle  1505Electrodegap 6mm±1mm
Motorpower 8.3HP@2200rpm  IgnitionTransformer70Watts

Pumpoil  10W/40    Fuelpump  50Watts
Unloadervalve GM3A    Fanmotor  75Watts

Fuses   3.15ampsemidelay

Engine:Isuzu2CA1producing8.3HPat2100rpm
Cooling:Watercooledengineusingheatexchangertotransferengineheattothepumpedwater
increasingboilerefficiency.Lowwatercutoutseparatetotheenginemanagementsystemto
stopenginebeforethetankisempty.Separateextractionfanforenginecompartment.

Demon Typhoon Manual Issue 1/07 Page 3
TechnicalSpecifications
TyphoonP4
PumpAnnoviReverberiRK15.20 Boiler
Pumppressure 200bar2900psi  FueltypeKerosene/gasoil/derv
Flowrate  15lpm3.3gpm  Pressure7.5bar110psi
Maxby‐passsetting205bar3000psi  Nozzle  1.75USgalls
Minpressuresetting50bar750psi  Nozzlemake Danfoss60°S
H.Pnozzle  1505Electrodegap 6mm±1mm
Motorpower 8.2HP@3000rpm  IgnitionTransformer70Watts

Pumpoil  10W/40    Fuelpump  50Watts
Unloadervalve GM3A    Fanmotor  75Watts
Valve 1828 Seal 1857
Fuses   3.15ampsemidelay  Oil 1856 Piston2757
SupportRings1829

Engine  HondaGX340


Note:MountingtheTyphoon1inthebackofavehicleoronatrailercanonlybereliableifthe
machineisleftonitswheels.Ifthewheelsareremovedandthemachineboltedtothefloorvi‐
brationscausedbythedieselenginewillcausecomponenttoworklooseandfailearly.Thiscan
beovercomebytwomethods,leavethewheelsonandfixthecastorwheelendofthemachine
andusethewheelchocksorpurchasethecorrectrubbermountsfromus.

Demon Typhoon Manual Issue 1/07 Page 4
FAULTFINDER
FAULTCAUSEREMEDY
BoilerwillnotworkBlownFuseCheckpowertoelectricalenclo‐
sureand3.15ampcontrolfuses.
SuddenpressurelossNowater
NoChemical
Burstdiscblown
Checkwatersupply
Checkchemicaldrum,closevalve.
ReplaceDisc
Waterturnstosteamduring
normaluse

PartiallyblockedH.P.Nozzle.Cleanandflushmachine

LowpressureHPNozzleworn
Unloadersetwrongly
Replace
Resetunloadervalve
Lowpressurewith
Noise&vibration
Valveswornorblocked
Pistonsealsworn
Pumpsuckingair
Cleanorreplaceasrequired
Replace
Checkchemicalvalveandinlet
pipe
PumpwillnotBy‐passJammednon‐returnvalve
ORingdamaged
Clearblockage
Replace
Waterdripsfrompumpbot‐
tom
PistonsealswornReplace
OildripsfrompumpbottomOilsealswornReplace
BurnerwillnotigniteFueltankempty
Fuelfilterblocked
Fuelnozzleblocked
Electrodesdirty
Outofadjustment
Flowswitchoutofadjust‐
ment
Refill
Replace
Cleanorreplace
Cleanorreplace
Reset
Adjust
OilismilkyincolourWateringressthroughoil
fillerplug
Drainoil,rinseoutwithcleanpar‐
affinthereplaceoil
FlamescomingoutofchimneyPoorqualityfuelleadingto
poorcombustionandthen
burningoffofexcessfuelin
theboiler.
Maintainthefuelsystemmore
often,drainthesedimentoutof
thetankregularlyandcleanor
replacefiltersandnozzlesmore
often.
Ifindoubtask—ouradviceisfreeandcansaveyoumoney

Demon Typhoon Manual Issue 1/07 Page 5
EnvironmentalStatement‐thesemachineshavebeendesignedtobere‐
cycledandwhereverpossiblerecyclablecomponentshavebeenused.Thedesign
ofthesemachinesensuresthattheycanbeeconomicallyupgradedandkeptin
serviceforlongerperiodsoftimeresultingintheminimumamountofwasteto
bedisposedof.Keepyourmachinemaintainedandregularlyservicedtomake
sureyourimpactbyusingthismachineontheenvironmentisminimised
PREPARATION

a.Connecthosetowaterinletconnectorandturnon.

b.Connecthighpressurehosetoconnector.(Evolutionmodelsarepermanentlycon
nected.)

c.Connectlancetohose.

d.Topupfuellevelsandcheckoillevelsinpumpandengine.

e.Ifchemicalistobeusedplacefilterindrumofchemicalandopenvalve.Ifnot makesure
valveisclosed.



OPERATIONTOSTARTMACHINE

a.TurnIgnitionSwitchuntilthelightcomeson.
Turnkeytoglowplugpositionuntilthelightgoesout(Isuzuengineonly)turnkeyto
crankingpositionandtheenginewillstart.

b.Holdtriggercloseduntilpressureisreached.

c.Checkvoltagewithtriggerpulled=110v+‐5%

d.Pushredswitchonce,orburnerswitchtotheonposition,(Evolutionmodels)burner
willthenoperate.

e.Burnerwillnowignitewhentriggerispulled.

Demon Typhoon Manual Issue 1/07 Page 6
OPERATIONTOSTOPMACHINE

a.SwitchtocoldbypressingRedbuttononceorturnburnerswitchoff,runthema
chineuntilthewaterturnscold.

b.Turnignitionswitchoffandenginewillstop.

c.Pulltriggertoreleaseexcesspressureanddisconnectfrommachine.

d.Ifthemachineistobestored,drainwatersystem.

Topupfuellevels(Boiler&Engine)

Checkoillevels(Pump&Engine)

PlaceTyphooncoverovermachine.

Evolutionmodels‐drainwatertanks

IFINDOUBTASK‐OURADVICEISFREE

RoyalNavyspecialinstructions‐useatsea


StorageoftheTyphoonPressureWasher


1.Ensuremachineisstoredinadryenvironment.

Ensurethecoverisplacedonthemachine.

EnsureallSaltwaterhasbeenrinsedoffmachinewithlowpressurewater.


DONOTSTORETHISPRESSUREWASHEROUTSIDEOFTHESHIP.

LEAVINGTHEUNITOUTSIDEOFTHESHIPWILLCAUSE
  SALTWATERDAMAGE.

Demon Typhoon Manual Issue 1/07 Page 7
DAILYCHECKTHEFOLLOWING

a.Oillevel‐topupasrequired.
b.Fueltank‐topupasrequired.
c.Allhoseunionsforleaks.
d.Hosecondition‐cutsetc.

EngineService‐RefertoYanmarorIsuzuserviceintervalsinmanualsuppliedwithTyphoon.

EVERY500HOURSORSIXMONTHS(WHICHEVERCOMESFIRST)

a.Drainandreplacepumpoil.MINIMUMSERVICESCHEDULES
b.Drainandrefillfueltank.
c.Cleanandresetelectrodes.
d.Replacefuelfilter.
e.Cleanwaterfilter.
f.Replacehighpressurenozzle.
g.Replacefuelnozzle.
h.Descalewatersystem.(hardwaterareasonly)
i.Note:inextremehardwaterareasitmaybenecessarytofitalimefighterdevicewhichisa
ceramicmagnetictubethationisesthecalciumcarbonateallowingthemtopassthrough
thepressurewasherandnotformdepositsinside.

EVERY1000HOURSOR12MONTHS(WHICHEVERCOMESFIRST)

a.Complete500hourservice.
b.Replacepumpseals.
c.Replaceoilseals.
d.Checkfloatlevel.
e.Replacechemicalpipes.
f.Checkunloadingpressureandsafetyvalvepressureandadjust.
g.Replacefuelnozzleandsetfuelpressure.
h.Checkflowswitchandadjustifnecessary.
i.Checkelectricalconnectionsfortightness.

Theaboveserviceschedulesareintendedasaguideonly,actualservicetimesand
replacementspartsrequiredwillvaryaccordingtotheareaandtheusageofthe
machine.

MINIMUMSERVICESCHEDULES

Demon Typhoon Manual Issue 1/07 Page 8
SafetyInstructions

Waterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobeused
withgreatcaution.

OperatingInstructions

a.NEVERpointthehighpressuresprayjetatanyperson,animal,glassoranyothermaterial
whichmayshatter.
c.DONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthatis
connectedinanywaytothemainssupply.(allswitchesintheoffposition,pulloutallplugs
andifpossibleremovefuses).
Coverorsealelectricmotorsandfittingstoprevententryofwater.

d.ALWAYSwhenusingmachine:‐

‐wearsafetygogglesandhelmetorhelmetwithavisor.

‐wearwaterproofclothingandgloves.

‐takeparticularcarewithdetergentsandchemicals.

e.NEVERattempttodisconnectanyhosewithpressureinitorallowthehosetobeflattened
orkinked.

f.DONOTuseahighpressurehosefromaladder.Useaplatformtowerorproper
scaffolding.

g.CHECKvoltageoutputisbetween105Vand115Vifnotcheckenginespeedorcall our
servicedepartmentforadvice.   

h.ALWAYSdisconnectthehoseswhenthemachineisnotinoperationandprotectthema
chinefromfrostandcoldwinds.

i.ALWAYSusethemachineinawellventilatedarea.

CAUTION‐ifusingchemicalssomebrandswilladverselyaffectthebrasscomponentsfittedto
thismachine.Ifindoubtpleasetelephoneourtechnicaldepartmentforadvice.

EnvironmentalAdvice‐usetheleastaggressiveorleastcausticproductsthatwillachievethe
cleaningresult.
b.PREVENTanyover‐sprayfrominjuringotherpeopleordamagingproperty.

Demon Typhoon Manual Issue 1/07 Page 9
TyphoonArrangement Drawings
H6442R Boiler Control Button
DEM10341
Electrical Enclosure
DEM10435
Water Tank
DEM10410
Boiler Fuel Tank
MTM70013 Water Outlet
YAN114351-77500
Key Switch
Water Inlet
MTM73001Coupling
MTM73020 Stepped
Nipple
MTM25801
Chemical Valve
Engine Fuel Tank
Air Filter
MTR00910
Alternator
ARGM3A
Unloader Valve
ARXR1520
Pump
MV00380
Flow Switch
DB001000
Boiler

Demon Typhoon Manual Issue 1/07 Page 10
Importantinformation

Caution—towingthesemachinesatspeedwiththewatertanksfullover
roughgroundorspeedbumpsisnotadvisedasthisplacesexcessivestresson
themachinewhichmayleadtodamage.
PositionofDrainholes
TyphoonEvolutionGeneralArrangement

Demon Typhoon Manual Issue 1/07 Page 11
TyphoonEvolutionArrangementDrawings
XenonBeacon
Ventilationfanoutlet—Hotairoutlet—
donotobstruct
InspectionCover
Pump
ARXR15.20
RK15.20
Alternator
BeltGAT0030Typhoon1
BeltGAT0032Typhoon2

HeatExchanger—
watercooledmodelonly
Retractablehosereel
(30mNohose)
MTM20009
GasStrut
TYP0007
GasStrut
TYP0007

Demon Typhoon Manual Issue 1/07 Page 12
TyphoonEvolutionArrangementDrawings
Enginecontrols
Lowwater
cut‐out
Fuellevelgauge
DEM202551
Fueltank(45litres)
DEM10415
Fuelfillercap
DEM10423
Electricalenclosure
Tachometer
EngineManagement
System
Keyswitch
GasStrut
TYP0007
GasStrut
TYP0007

Demon Typhoon Manual Issue 1/07 Page 13
WARRANTY

Thiswarrantycoversthecostofallreplacementpartsandlabourchargesincurred.Itdoesnotcoverthe
costoftransportorcarriage.Itistheownersresponsibilitytoreturnthemachinetoaservicedepotorpay
thetravellingexpensesofaserviceengineertoattend.DemonInternational’sdecisioninwarrantymatters
isfinalandbinding.

DemonInternationalLtdundertaketorepairorreplace,anycomponentwhichmayfailduetoamanufac‐
turingfaultwithinaperiodof12monthsfromthedateofpurchase,providedthatanyfaultordamagewas
notsustainedby;

A.Lackofregularandpropermaintenance,usernegligence,misuse,ordamagecausedbyiceandfrost.

B.Theeffectsofcontaminatedfuelorwater,theuseofnon‐approvedchemicalsoraninsufficientor
unsuitableelectricalsupply.

C.Theeffectsofun‐authorisedmodificationanduse.

D.Compressiondamagetohighpressurehose.(HOSESWARRANTEDFOR1MONTHONLY)

E.Wornoutitemsconsideredfairwearandtear.

Partswhichmayormaynotwearoutduringthefirstyearandwhichareconsideredserviceitemswhich
willneedreplacingfromtimetotime:Highpressurenozzle,lance,trigger,hoses,fuelnozzle,fuelfilter,pis‐
tonseals,valves,unloaderseatsandseals,waterfilter,non‐returnvalve,chemicalbarbs,chemicalpipes
andpumpoilseals.

ItistheownersresponsibilitytoensurethePressureWasheriskeptinasafeandsuitableenvironmentand
anyfaultsreportedbyoperativestoberectifiedattheearliestpossibledate.

ItistheoperatorsresponsibilitytocheckthePressureWasherforanyfaultsandreportthemimmediately.
ThePressureWashermustbeusedinaccordancewiththemanufacturersspecificationsandguidelines.

DemonInternationalLtdundertaketousethehighestqualitycomponentsavailableduringmanufacture,
butcannotbeheldresponsibleforanyundueconsequencearisingfromtheuseoftherePressureWasher.

Thiswarrantyisgiventotheoriginalpurchaseronlyandisnottransferablewithoutthefullyauthorisedand
writtenconsentofDemonInternationalLtd.

Demon Typhoon Manual Issue 1/07 Page 14
WarrantyProcedure


EndUsers

Ifyourmachinedevelopsaproblem:

1.PhoneDemonforadvicewiththemodelandserialnumbertohand.
2.Describefullytheproblemasbestyoucan.
3.Iftheproblemcannotberesolvedoverthephonethenthemachinecanbebookedinfor
repairandifthefaultsarecoveredbythewarrantytherepairwillbecarriedoutfreeof
charge.
4.Ifyoucannotbringthemachineinforrepairthenwewilldespatchanengineer.Ifthefaultis
coveredbythewarrantythenwewillnotchargeforlabourorsparesused,howeverthe
transportchargewillbepayableweatherornottherepairiswarranty.


HireCentresandDealers

Ifyourmachinedevelopsaproblem:

1.PhoneDemonforadvicewiththemodelandserialnumbertohand.
2.Describefullytheproblem.
3.Wewilladviseyouonthebestcourseofaction,howeverifpartsarerequiredyoumustraise
apurchaseordernumbertocovertheparts.Whenthepartsarefittedtheymustbereturned
forexaminationbeforeacreditnoteisissued.
4.Ifyouareunabletorepairthemachinethenwewilldespatchanengineertocarryoutthe
repair.Wewillneedapurchaseordertocoverthecostoftransporttoandfromthesiteand
forpartsandlabouriftherepairisnotcoveredunderthewarranty.
5.IfrequiredDemonwillarrangeforacarriertocollectadamagedmachine,ifthewarranty
claimisvalidwewillpaythiscost,ifnotitwillbechargedtothecustomer.


Notes:

Youwillnotinvalidatethewarrantybyinvestigatingfaultsandrepairingthemyourselfprovidingyou
followouradvice.HireCentresandDealersareexpectedtocarryoutallrepairsthemselveswith
Demoncreditingfaultypartsuponreceiptandinspection.


Sparepartsfittedtomachinesareguaranteedfor1monthonlyortheremainderofthewarranty
periodwhicheverislonger.


Demon Typhoon Manual Issue 1/07 Page 15

Demon Typhoon Manual Issue 1/07 Page 16

Demon Typhoon Manual Issue 1/07 Page 17

Demon Typhoon Manual Issue 1/07 Page 18
High Pressure Hoses
21
4
3
Typhoon 1 with Trailer Kit
Outlet to Hose Reel
HH00024 - 965mm long
Typhoon - All Models
Unloader Valve to Flow Switch
HH00025 - 560mm Long
Typhoon 1
Boiler to Burst Disc
HH00026 - 420mm Long
Typhoon 1
Flow Switch to Boiler
HH00027 - 230mm Long
Typhoon HP Hoses
Typhoon Evolution Burst Disc to Hose Reel
HH00015 - 1350mm long
Typhoon Evolution - Flow Switch to Boiler
HH00016 - 1000mm long
1.HoseInsert   MV00490(items1and2)
2.Nut    Notavailableseparately
3.HighPressureHose HH00030MVG
4.HoseJoiner   MV00500 


AlternativeHoseLengths
15mtr‐HH00050MVG‐standardhoseforTyphoon1
30mtr‐HH00100MVG‐standardhoseforEvolutionModels


Demon Typhoon Manual Issue 1/07 Page 19
PositionPartNumberDescriptionQty
1N26001/1505HighPressureNozzle1
2DEM20340BarrelNut1/4”BSP1
3MTM0001000RubberCover1
4DEM10032RQRLance051
5DEM10030QRTrigger1
6MTM70012MVGCoupling1
Hot Water Lances
1
2
34
5
6