Clemas & Co TORNADO User manual

TORNADO
PRESSURE WASHER
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: [phone] Fax: [phone]
Email: [email protected] Web: www.clemas.co.uk

TornadoP2
Engine HondaGX2006.5HP@3600rpm
PumpARXT13‐15
Pressure 2200psi/150bar
Flow  13lpm/2.9gpm
HPNozzle 15045
Gearbox 2:1Reduction
Unloader Minimatic4B
PumpOil 10W/40
GearboxOilEP90
Noise

TornadoP4
Engine HondaGX34011HP@3600rpm
PumpARRK15‐20H
Pressure 2900psi/200bar
Flow  15lpm/3.3gpm
HPNozzle 1505
Gearbox 2:1Reduction
Unloader Gymatic3B
PumpOil 10W/40
GearboxOilEP90
Noise

TornadoD1ES
Engine YanL10010HP@3600rpm
PumpARRK15‐20H
Pressure 2900psi/200bar
Flow  15lpm/3.3gpm
HPNozzle 1505
Gearbox 2:1Reduction
Unloader  Gymatic3B
PumpOil 10W/40
GearboxOilEP90
Noise

TornadoP1MiniBowser
Engine HondaGX120
PumpRSV3G25D
Pressure 1500PSI
Flow  9lpm
HPNozzle 1504
Gearbox None
Unloader Integrated
PumpOil 10W/40
GearboxOilN/a
Noise

TornadoP2MiniBowser
Engine HondaGX200
PumpARXT13‐12
Pressure 2200PSI
Flow  13lpm
HPNozzle 15045
Gearbox 2:1Reduction
Unloader ARMM4B
PumpOil 10W/40
GearboxOil EP90
Noise
TechnicalSpecifications

FAULTFINDER
FAULTCAUSEREMEDY
BoilerwillnotworkBlownFuseCheckpowertoelectricalenclosure
and3.15ampcontrolfuses
Suddenpressureloss




NoWater
NoChemical
BurstDiscBlown
Checkwatersupply
CheckChemicaldrum,closevalve
ReplaceDisc.
Waterturnstosteamduringnormal
Use.
PartiallyblockedH.P.NozzleCleanandflushmachine
LowpressureHPNozzleworn
Unloadersetwrongly
Replace
Resetunloadervalve
Lowpressurewith
Noise&Vibration
Valveswornorblocked
Pistonsealsworn
Pumpsuckingair
Cleanorreplaceasrequired
Replace
Checkchemicalvalve&inletpipe
PumpwillnotBy‐passJammednon‐returnvalve
ORingdamaged
Clearblockage
Replace
WaterdripsfrompumpbottomPistonsealswornReplace
OildripsfrompumpbottomOilsealswornreplace
BurnerwillnotigniteFueltankempty
Fuelfilterblocked
Fuelnozzleblocked
Electrodesdirty
Outofadjustment
Flowswitchoutofadjustment
Refill
Replace
Cleanorreplace
Cleanorreplace
Reset
Adjust
OilismilkyincolourWateringressthroughoilfillerplugDrainoil,rinseoutwithclean
Paraffinthenreplaceoil.
FlamescomingoutofchimneyPoorqualityfuelleadingtopoor
Combustionandthenburningoff
excessfuelintheboiler
Maintainthefuelsystemmoreoften
Drainthesedimentoutofthetank
Regularlyandcleanorreplace
Filtersandnozzlesmoreoften.
Ifindoubtask—ouradviceisfreeandcansaveyoumoney

DAILYCHECKTHEFOLLOWING
a.Oillevel‐topupasrequired.
b.Fueltank‐topupasrequired.
c.Allhoseunionsforleaks‐replaceOringsifleaking.
d.Hosecondition‐cutsetc.


EVERY500HOURSORSIXMONTHS(WHICHEVERCOMESFIRST)
a.Drainandreplacepumpoil.
b.Drainandrefillfueltank.
c.Replacefuelfilter.
d.Cleanwaterfilter.
e.Replacehighpressurenozzle.


EVERY1000HOURSOR12MONTHS(WHICHEVERCOMESFIRST)
a.Complete500hourservice.
b.Replacepumpseals.
c.Replaceoilseals.
d.Checkunloadingpressureandsafetyvalvepressureandadjust.


Theaboveserviceschedulesareintendedasaguideonly,actualservicetimes
andreplacementspartsrequiredwillvaryaccordingtotheareaandtheusage
ofthemachine.
MINIMUMSERVICESCHEDULES

OPERATINGINSTRUCTIONS
SAFETY

IWaterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobe
usedwithgreatcaution.
IIPetrolisextremelyflammableandexplosiveundercertainconditions.

EXHAUSTFUMESCONTAINCARBONMONOXIDE–InhalationofsuchfumescanKILL.

IIIDieselisflammableandharmfulifswallowed.

AAlwaysrefuelinanareawhichisadequatelyventilated.

BDONOTsmokewhenrefueling.

CAvoidoverfilling.

DShouldfuelbespilt,wipeoffanyfuelspiltonmachineorengine.

EMovetheequipmentawayfromtheareawherefuelhasbeenspilt.

FDONOTrefuelwhentheengineisrunning.

GDONOTruntheengineinanareawhichhasahazardousorexplosiveatmosphere.

HAlwaysensurethatthefuelcapissecureafterrefueling.

IKeeptheengineatleast3metresormoreawayfromanyotherequipmentor
Building.

JTakecarenottogetfuelonyourclothing.Ifthishappens–CHANGEyourclothing
IMMEDIATELY.

DONOTstartanenginewhenclothinghasbeencontaminatedwithfuel.

KUseonlyapprovedtypecontainersforfuel.DONOTstandthemoutinstrongsunlight,
keepthemintheshade.

LAlwaysensurethatthereisasuitabletypefireextinguisheravailableandiswithin easy
access.

MDONOTleaveanenginerunningunattended,ALWAYSSTOPitbeforeleavingthearea.

NNEVERpointthehighpressuresprayjetatanyperson,animal,glassorother
Materialwhichmayshatter.

O PREVENTanyoversprayfrominjuringotherpeopleordamagingproperty.


PDONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthatis
connectedinanywaytothemainssupply(ALLswitchesintheOFFposition,pulloutplugs,
ifpossibleremovefuses).Coverorsealelectricmotorsandfittingstoprevententryof
water.Beforereconnectingelectricmainssupplycheckforwaterpenetration.

QDOALLyoucantokeepplugsandsocketsinadryplaceorcoveredtoprevententryof
water.


RALWAYSwhenusingthismachine:‐

• wearsafetygogglesandhelmetorhelmetwithavisor.

•Wearwaterproofclothingandgloves.

• Takepaticularcarewithdetergentsandchemicals.


SNEVERattempttodisconnectanyhosewithpressureinitorallowthehosetobeflattened
orkinked.


TDONOTuseahighpressurehosefromaladder.Useaplatformtowerorproper
scaffolding.


UShouldtheequipmentfailtooperate,DONOTattempttorectifyorrepair,butcontactthe
nearestServiceCentreforadvice.


VAlwaysrinseyourpumpoutafterusingseawater.

PREPARATION

WaterSupply:

AEnsurethereisanadequatewatersupplyeitherfromthemainsorareservoir.

BAttachwatersupplyhosestosuitabletaporimmersethesuctionhosewithapprovedsuc‐
tionfilterintothereservoir.

NOTE:ONLYCLEANWATERSHOULDBEUSED.THEPUMPMAYBEDAMAGEDIFDIRTYOR
CONTAMINATEDWATERISALLOWEDTOPASSTHROUGHTHEPUMP.

Hoses:Lowpressureinlet.

Formodelsupto13litresperminuteuse½“boresuctionhoseorfeedpipe.
Formodelsfrom13litresto24litresperminuteuse¾”boresuctionhoseorfeedpipe.

Hoses:Highpressureoutlet.

Forallmodelsuse3/8”RITor3/8”R2Thoses.

AChecktheconditionofthe“O”ringsintheendsofthehose.

BAttachthehighpressurehosetothepumpconnection.

CAttachthesprayguntooppositeendsofthehighpressurehose.

OPERATION

ATurnonthewatersupply.

BStarttheengine

CDirectlanceontosurfacetobecleaned.Pressthelancetrigger.

DAdjustpressureregulatorasrequiredtoobtainworkingpressureifrequired.

ENOTE;:Thehighpressurewaterwillcausethegunto“kick”.Makesureyouhaveafirmgrip
ofgunandlance.

FOncompletionofoperationstoptheengine.

g.Operatelancetrigger

h.Turn“OFF”watersupply

i.Releaseresidualpressureingunandlancebyoperatingtrigger.

WhenusingCleaningAgents:
A.Setmachineupasforwater.
B.Connectdetergenthosetomachineandplacefilterendintodetergent.
C.Oncompletionofwork,flushthroughhoseandgunwithcleanwatertoremoveanyresid‐
ualdetergent.

NOTE:CHEMICALPICKUPONLYOPERATESATPRESSURESBELOW250PSI.
OPENLANCEVALVEFULLYTOOBTAINTHISPRESSURE.

TornadoBowser‐GeneralArrangement
KeyStart(DieselOnly)
Engine
YanmarL100Diesel
HondaGX340Petrol
JockeyWheel
Pump
ARRK15:20
ChemicalPickUpPipe

UnloaderValve
ARGM3B250
30MtrHose
HH00100MVG
HoseReel
MTM20027
BasketFilter
(InsideLid)

TornadoMini‐Bowser‐GeneralArrangement
TankLid
BrakedCasterWheel
Wheel500
Wheel
Wheel400
15MtrHose
HH00050MVG
Hosereel
MTM2002
Engine
P1HondaGX120
P2HondaGX200
UnloaderValve
ChemicalPick‐UpPipe
PressureGuage
DEM20620
FastDrain
Pump
BasketFilter
(InsideLid)
PumptoHoseReel
HH00188