Clemas & Co TORNADO User manual

TORNADO
PRESSURE WASHER
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: [phone] Fax: [phone]
Email: [email protected] Web: www.clemas.co.uk

TornadoP2
Engine HondaGX2006.5HP@3600rpm
PumpARXT13‐15
Pressure 2200psi/150bar
Flow  13lpm/2.9gpm
HPNozzle 15045
Gearbox 2:1Reduction
Unloader Minimatic4B
PumpOil 10W/40
GearboxOilEP90
Noise

TornadoP4
Engine HondaGX34011HP@3600rpm
PumpARRK15‐20H
Pressure 2900psi/200bar
Flow  15lpm/3.3gpm
HPNozzle 1505
Gearbox 2:1Reduction
Unloader Gymatic3B
PumpOil 10W/40
GearboxOilEP90
Noise

TornadoD1ES
Engine YanL10010HP@3600rpm
PumpARRK15‐20H
Pressure 2900psi/200bar
Flow  15lpm/3.3gpm
HPNozzle 1505
Gearbox 2:1Reduction
Unloader  Gymatic3B
PumpOil 10W/40
GearboxOilEP90
Noise

TornadoP1MiniBowser
Engine HondaGX120
PumpRSV3G25D
Pressure 1500PSI
Flow  9lpm
HPNozzle 1504
Gearbox None
Unloader Integrated
PumpOil 10W/40
GearboxOilN/a
Noise

TornadoP2MiniBowser
Engine HondaGX200
PumpARXT13‐12
Pressure 2200PSI
Flow  13lpm
HPNozzle 15045
Gearbox 2:1Reduction
Unloader ARMM4B
PumpOil 10W/40
GearboxOil EP90
Noise
TechnicalSpecifications

FAULTFINDER
FAULTCAUSEREMEDY
BoilerwillnotworkBlownFuseCheckpowertoelectricalenclosure
and3.15ampcontrolfuses
Suddenpressureloss




NoWater
NoChemical
BurstDiscBlown
Checkwatersupply
CheckChemicaldrum,closevalve
ReplaceDisc.
Waterturnstosteamduringnormal
Use.
PartiallyblockedH.P.NozzleCleanandflushmachine
LowpressureHPNozzleworn
Unloadersetwrongly
Replace
Resetunloadervalve
Lowpressurewith
Noise&Vibration
Valveswornorblocked
Pistonsealsworn
Pumpsuckingair
Cleanorreplaceasrequired
Replace
Checkchemicalvalve&inletpipe
PumpwillnotBy‐passJammednon‐returnvalve
ORingdamaged
Clearblockage
Replace
WaterdripsfrompumpbottomPistonsealswornReplace
OildripsfrompumpbottomOilsealswornreplace
BurnerwillnotigniteFueltankempty
Fuelfilterblocked
Fuelnozzleblocked
Electrodesdirty
Outofadjustment
Flowswitchoutofadjustment
Refill
Replace
Cleanorreplace
Cleanorreplace
Reset
Adjust
OilismilkyincolourWateringressthroughoilfillerplugDrainoil,rinseoutwithclean
Paraffinthenreplaceoil.
FlamescomingoutofchimneyPoorqualityfuelleadingtopoor
Combustionandthenburningoff
excessfuelintheboiler
Maintainthefuelsystemmoreoften
Drainthesedimentoutofthetank
Regularlyandcleanorreplace
Filtersandnozzlesmoreoften.
Ifindoubtask—ouradviceisfreeandcansaveyoumoney

DAILYCHECKTHEFOLLOWING
a.Oillevel‐topupasrequired.
b.Fueltank‐topupasrequired.
c.Allhoseunionsforleaks‐replaceOringsifleaking.
d.Hosecondition‐cutsetc.


EVERY500HOURSORSIXMONTHS(WHICHEVERCOMESFIRST)
a.Drainandreplacepumpoil.
b.Drainandrefillfueltank.
c.Replacefuelfilter.
d.Cleanwaterfilter.
e.Replacehighpressurenozzle.


EVERY1000HOURSOR12MONTHS(WHICHEVERCOMESFIRST)
a.Complete500hourservice.
b.Replacepumpseals.
c.Replaceoilseals.
d.Checkunloadingpressureandsafetyvalvepressureandadjust.


Theaboveserviceschedulesareintendedasaguideonly,actualservicetimes
andreplacementspartsrequiredwillvaryaccordingtotheareaandtheusage
ofthemachine.
MINIMUMSERVICESCHEDULES

OPERATINGINSTRUCTIONS
SAFETY

IWaterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobe
usedwithgreatcaution.
IIPetrolisextremelyflammableandexplosiveundercertainconditions.

EXHAUSTFUMESCONTAINCARBONMONOXIDE–InhalationofsuchfumescanKILL.

IIIDieselisflammableandharmfulifswallowed.

AAlwaysrefuelinanareawhichisadequatelyventilated.

BDONOTsmokewhenrefueling.

CAvoidoverfilling.

DShouldfuelbespilt,wipeoffanyfuelspiltonmachineorengine.

EMovetheequipmentawayfromtheareawherefuelhasbeenspilt.

FDONOTrefuelwhentheengineisrunning.

GDONOTruntheengineinanareawhichhasahazardousorexplosiveatmosphere.

HAlwaysensurethatthefuelcapissecureafterrefueling.

IKeeptheengineatleast3metresormoreawayfromanyotherequipmentor
Building.

JTakecarenottogetfuelonyourclothing.Ifthishappens–CHANGEyourclothing
IMMEDIATELY.

DONOTstartanenginewhenclothinghasbeencontaminatedwithfuel.

KUseonlyapprovedtypecontainersforfuel.DONOTstandthemoutinstrongsunlight,
keepthemintheshade.

LAlwaysensurethatthereisasuitabletypefireextinguisheravailableandiswithin easy
access.

MDONOTleaveanenginerunningunattended,ALWAYSSTOPitbeforeleavingthearea.

NNEVERpointthehighpressuresprayjetatanyperson,animal,glassorother
Materialwhichmayshatter.

O PREVENTanyoversprayfrominjuringotherpeopleordamagingproperty.


PDONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthatis
connectedinanywaytothemainssupply(ALLswitchesintheOFFposition,pulloutplugs,
ifpossibleremovefuses).Coverorsealelectricmotorsandfittingstoprevententryof
water.Beforereconnectingelectricmainssupplycheckforwaterpenetration.

QDOALLyoucantokeepplugsandsocketsinadryplaceorcoveredtoprevententryof
water.


RALWAYSwhenusingthismachine:‐

• wearsafetygogglesandhelmetorhelmetwithavisor.

•Wearwaterproofclothingandgloves.

• Takepaticularcarewithdetergentsandchemicals.


SNEVERattempttodisconnectanyhosewithpressureinitorallowthehosetobeflattened
orkinked.


TDONOTuseahighpressurehosefromaladder.Useaplatformtowerorproper
scaffolding.


UShouldtheequipmentfailtooperate,DONOTattempttorectifyorrepair,butcontactthe
nearestServiceCentreforadvice.


VAlwaysrinseyourpumpoutafterusingseawater.

PREPARATION

WaterSupply:

AEnsurethereisanadequatewatersupplyeitherfromthemainsorareservoir.

BAttachwatersupplyhosestosuitabletaporimmersethesuctionhosewithapprovedsuc‐
tionfilterintothereservoir.

NOTE:ONLYCLEANWATERSHOULDBEUSED.THEPUMPMAYBEDAMAGEDIFDIRTYOR
CONTAMINATEDWATERISALLOWEDTOPASSTHROUGHTHEPUMP.

Hoses:Lowpressureinlet.

Formodelsupto13litresperminuteuse½“boresuctionhoseorfeedpipe.
Formodelsfrom13litresto24litresperminuteuse¾”boresuctionhoseorfeedpipe.

Hoses:Highpressureoutlet.

Forallmodelsuse3/8”RITor3/8”R2Thoses.

AChecktheconditionofthe“O”ringsintheendsofthehose.

BAttachthehighpressurehosetothepumpconnection.

CAttachthesprayguntooppositeendsofthehighpressurehose.

OPERATION

ATurnonthewatersupply.

BStarttheengine

CDirectlanceontosurfacetobecleaned.Pressthelancetrigger.

DAdjustpressureregulatorasrequiredtoobtainworkingpressureifrequired.

ENOTE;:Thehighpressurewaterwillcausethegunto“kick”.Makesureyouhaveafirmgrip
ofgunandlance.

FOncompletionofoperationstoptheengine.

g.Operatelancetrigger

h.Turn“OFF”watersupply

i.Releaseresidualpressureingunandlancebyoperatingtrigger.

WhenusingCleaningAgents:
A.Setmachineupasforwater.
B.Connectdetergenthosetomachineandplacefilterendintodetergent.
C.Oncompletionofwork,flushthroughhoseandgunwithcleanwatertoremoveanyresid‐
ualdetergent.

NOTE:CHEMICALPICKUPONLYOPERATESATPRESSURESBELOW250PSI.
OPENLANCEVALVEFULLYTOOBTAINTHISPRESSURE.

TornadoBowser‐GeneralArrangement
KeyStart(DieselOnly)
Engine
YanmarL100Diesel
HondaGX340Petrol
JockeyWheel
Pump
ARRK15:20
ChemicalPickUpPipe

UnloaderValve
ARGM3B250
30MtrHose
HH00100MVG
HoseReel
MTM20027
BasketFilter
(InsideLid)

TornadoMini‐Bowser‐GeneralArrangement
TankLid
BrakedCasterWheel
Wheel500
Wheel
Wheel400
15MtrHose
HH00050MVG
Hosereel
MTM2002
Engine
P1HondaGX120
P2HondaGX200
UnloaderValve
ChemicalPick‐UpPipe
PressureGuage
DEM20620
FastDrain
Pump
BasketFilter
(InsideLid)
PumptoHoseReel
HH00188

WARRANTY

Thiswarrantycoversthecostofallreplacementpartsandlabourchargesincurred,butdoesnot
coverthecostoftransportorcarriage.Itistheownersresponsibilitytoreturnthemachinetoa
servicedepotorpaythetravellingexpensesofaengineertoattend.DemonInternationals
decisioninwarrantymattersisfinalandbinding.

DemonInternationalLtd,undertaketorepairorreplaceattheirdiscretion,anycomponentwhich
mayfailduetoamanufacturingfaultwithinaperiodof12monthsfromthedateofpurchase,
providedthatanyfaultordamagewasnotsustainedby;

ALackofregularandpropermaintenance,usernegligence,misuse,ordamagecausedby
iceorfrost.
BTheeffectsofcontaminatedfuelorwater,theuseofnon‐approvedchemicals,oranin
sufficientorunsuitableelectricalsupply.
CTheeffectsofun‐authorisedmodificationanduse.
DCompressiondamagetohighpressurehose.(Hosesarewarrantedforonemonthonly)
EWornoutitemsconsideredwearandtear.

Partswhichmayormaynotwearoutduringthefirstyearandwhichareconsideredservice
itemswhichwillneedreplacingfromtimetotime:Highpressurenozzle,lance,trigger,hoses,
fuelnozzle,fuelfilter,pistonseals,valves,unloaderseatsandseals,waterfilter,non‐return
valve,chemicalbarbs,chemicalpipes,andpumpoilseals.

Itistheownersresponsibilitytoensurethepressurewasheriskeptinasafeandsuitableenvi‐
ronmentandanyfaultsreportedbyoperativestoberectifiedattheearliestpossibledate.

Itistheoperatorsresponsibilitytocheckthepressurewasherforanyfaultsandreportthemim‐
mediately,andtousethepressurewasherinaccordancewiththemanufacturersspecifications
andguidelines.

DemonInternationalLtd,undertaketousethehighestqualitycomponentsavailableduring
manufacture,butcannotbeheldresponsibleforanyundueconsequencearisingfromtheuseof
theirpressurewashers.

Thiswarrantyisgiventheoriginalpurchaseronlyandisnottransferablewithoutthefullyauthor‐
izedandwrittenconsentofDemonInternationalLtd.

WarrantyProcedure




EndUsers

Ifyourmachinedevelopsaproblem:

1.PhoneDemonforadvicewiththemodelandserialnumbertohand.
2.Describefullytheproblemasbestyoucan.
3.Iftheproblemcannotberesolvedoverthephonethenthemachinecanbebookedinfor
repairandifthefaultsarecoveredbythewarrantytherepairwillbecarriedoutfreeofcharge.
4.Ifyoucannotbringthemachineinforrepairthenwewilldespatchanengineer.Ifthefault
iscoveredbythewarrantythenwewillnotchargeforlabourorsparesused,howeverthe
transportchargewillbepayableweatherornottherepairiswarranty.


HireCentresandDealers

Ifyourmachinedevelopsaproblem:

1.PhoneDemonforadvicewiththemodelandserialnumbertohand.
2.Describefullytheproblem.
3.Wewilladviseyouonthebestcourseofaction,howeverifpartsarerequiredyoumustraise
apurchaseordernumbertocovertheparts.Whenthepartsarefittedtheymustbereturned
forexaminationbeforeacreditnoteisissued.
4.Ifyouareunabletorepairthemachinethenwewilldespatchanengineertocarryoutthe
repair.Wewillneedapurchaseordertocoverthecostoftransporttoandfromthesiteandfor
partsandlabouriftherepairisnotcoveredunderthewarranty.
5.IfrequiredDemonwillarrangeforacarriertocollectadamagedmachine,ifthewarranty
claimisvalidwewillpaythiscost,ifnotitwillbechargedtothecustomer.
ForpartswarrantyringDemonandrequestawarrantyclaimformfaxedtoyou.Thisformmust
accompanyanyreturnedparts.


Notes:

Youwillnotinvalidatethewarrantybyinvestigatingfaultsandrepairingthemyourselfproviding
youfollowouradvice.HireCentresandDealersareexpectedtocarryoutallrepairsthemselves
withDemoncreditingfaultypartsuponreceiptandinspection.
Sparepartsfittedtomachinesareguaranteedfor1monthonlyortheremainderofthewar‐
rantyperiodwhicheverislonger.



LanceandMachineColourCodes
PartNumberDescriptionStormWall
MountedHurricaneTempest
IncCabinetTyphoonEvolutionTornado&
Mini‐Bowser
DEM10031YColdWaterLance
04YellowN/AN/AN/AN/AN/AN/AP1
DEM10031BColdWaterLance
045Blue
Storm
1&2WM1P2N/AN/AN/AP2
DEM10031RColdWaterLance
05RedN/AWM4P4&D1N/AN/AN/AP4&D1
DEM10032BHotWaterLance
045BlueN/AN/AN/A
Tempest
1,3&
4(13.17pump)
N/AN/AN/A
DEM10032RHotWaterLance05
RedN/AN/AN/ATempest4
(15.20Pump)
Typhoon
1&2
Evo1&Evo
2N/A

PosPartNoDescriptionQty
1N26001/1504NozzleP11 1N26001/15045NozzleP21 1N26001/1505NozzleP4&D1ES1 2MTM90040AdjustableNozzle1 3DEM10031BQRLamceP21
3DEM10031YQRLanceP11
3DEM10031RQRLanceP4&D1ES1 4DEM10030QRTrigger1
5MTM70012MVGCoupling1

COLDWATERLANCES

High Pressure Hoses
12
3 4
1.HoseInsertMV00490(items1&2) 2.Nut  3.HighPressureHoseHH00030MVG 4.HoseJoinerMV00500
15MetreHH00050MVG 30MetreHH00100MVG
AlternativeHoseLengths