Clemas & Co TYPHOON User manual

TYPHOON
PRESSURE WASHERS
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: [phone] Fax: [phone]
Email:[email protected] Web:www.clemas.co.uk

Demon Typhoon Manual Issue 1/07 Page 18
High Pressure Hoses
21
4
3
Typhoon 1 with Trailer Kit
Outlet to Hose Reel
HH00024 - 965mm long
Typhoon - All Models
Unloader Valve to Flow Switch
HH00025 - 560mm Long
Typhoon 1
Boiler to Burst Disc
HH00026 - 420mm Long
Typhoon 1
Flow Switch to Boiler
HH00027 - 230mm Long
Typhoon HP Hoses
Typhoon Evolution Burst Disc to Hose Reel
HH00015 - 1350mm long
Typhoon Evolution - Flow Switch to Boiler
HH00016 - 1000mm long
1.HoseInsert   MV00490(items1and2)
2.Nut    Notavailableseparately
3.HighPressureHose HH00030MVG
4.HoseJoiner   MV00500 


AlternativeHoseLengths
15mtrͲHH00050MVGͲstandardhoseforTyphoon1
30mtrͲHH00100MVGͲstandardhoseforEvolutionModels


Demon Typhoon Manual Issue 1/07 Page 19
PositionPartNumberDescriptionQty
1N26001/1505HighPressureNozzle1
2DEM20340BarrelNut1/4”BSP1
3MTM0001000RubberCover1
4DEM10032RQRLance051
5DEM10030QRTrigger1
6MTM70012MVGCoupling1
Hot Water Lances
1
2
34
5
6

Demon Typhoon Manual Issue 1/07 Page 20
Air operated push button and switch
Part No. Description Qty
H6442B Push Button (Blue) 1
H6442R Push Button (Red) 1
H65000 Air Pipe 2
H6871AC Switch 2
Common Terminal
Air Out
NO & NC Terminals
Air In
Howdoesthiswork?

Theairswitchpushbuttoncontainsamembranewhich,whenthebuttonispushedincreasesthe
airpressureintheairpipewhichinturnactivatesamechanisminsidetheswitch.

ThetopterminalontheswitchisacommonlivefeedinandtheothertwoareN/Oand
N/Crespectivelywhichmeansitdoesnotmatterwhichterminalyouusefortheswitchingsignal.

WiththeTyphoon1youareturningthefanmotoronwhichgivesalivefeedtotheflowswitch
whichinturnsignalstherelaytogivefuelandsparksatthesametime.

Demon Typhoon Manual Issue 1/07 Page 21
AirswitchH6871AC
RelayDEM100915
FuseFUSE002
FanMotorDB000171
IgnitiontransformerDB000255
FuelPumpDB002305
FlowSwitchMV00385
ChemicalSolenoidValveDEM101191
VoltMeter150VDEM101107
DescriptionPartNumberQty
1
2
2
1
1
1
1
1
1
0 150
V
M
15
Relay 1 Coil
Fuse 1 - 3.15A
Fuse 2 - 3.15A
Relay 2 Coil
15
Fuel Pump
Ignition Transformer
Fan Motor
Flow Switch
43
43
Relay 1
Relay 2
115V
0V
Typhoon Wiring Diagram
Chemical Solenoid Valve
Air Switch

Demon Typhoon Manual Issue 1/07 Page 22
9
11
NC unused terminal
Typhoon Electric Box
3
4
5
6
7
Ignition Transformer
8
9
10
4
3
2
5
1
4
3
2
5
1
Air Switch
4RelayDEM100915
5FuseHolderDEM100920
63WayConnectorDEM100948
7Fuse3.15ampFUSE002
8TyphoonElectricalBoxDEM100875
9PG9CableGlandDEM20110
10PG11CableGlandDEM20100
11BackPlateElectricalBoxDEM10330
NotShownEndStops—fittedtothe
railtopreventthefuse
holdersandrelaysfrom
detaching.
DEM100921
3RelayBaseDEM4100750
PosDescriptionPartNoQty
2
2
2
1
2
1
6
2
1
2

Demon Typhoon Manual Issue 1/07 Page 23
0 150
V
M
15
Relay 1 Coil
Fuse 1 - 3.15A
Fuse 2 - 3.15A
Relay 2 Coil
1 5
Fuel Pump
Ignition Transformer
Fan Motor
Flow Switch
43
43
Relay 1
Relay 2
Rotary Switch
115V
0V
Typhoon Evolution Wiring Diagram
Chemical Solenoid Valve
M
Extractor Fan
3.15 A
Fuse
Fuse3.15ampFUSE002
RotarySwitchDEM100755
RelayDEM100915
FanMotorDB000171
IgnitionTransformerDB000255
FuelPumpDB002305
FlowSwitchMV00385
ChemicalSolenoidValveDEM101191
ExtractorFanDEM100918

Demon Typhoon Manual Issue 1/07 Page 24
9
11
NC unused terminal
Typhoon Evolution Electric Box
3
4
5
6
7
Ignition Transformer
8
9
10
4
3
2
5
1
4
3
2
5
1
3RelayBaseDEM100750
4RelayDEM100915
5FuseHolderDEM100920
63WayConnectorBlockDEM100920
7Fuse3.15ampFUSE002
8ElectricalBoxDEM10323
9PG9CableGlandDEM20110
10PG11CableGlandDEM20100
11BackPlateElectricalBoxDEM10330
NotShownEndStops—fittedtotherailto
preventthefuseholdersand
relaysfromdetaching
DEM100921

Demon Typhoon Manual Issue 1/07 Page 25
2
345
6
7
89
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Inner Boiler Details
1

Demon Typhoon Manual Issue 1/07 Page 26
26
27
28
29
30
32
33
34
35 36
Outer Boiler Details
31

Demon Typhoon Manual Issue 1/07 Page 27
BoilerPartsList
NoDescriptionPartNumberQty
1ElectrodeDB0001102
2AdaptorDB0001301
3ScrewNBW004503
4TopPlateDB0000301
5NozzleHolderDB0000201
6NozzleDB0000151
73/8”BSPNutDB0003404
8WasherDB0003202
9NylocNutNBW001604
10OuterDrumLidDB0000411
11PlainNutNBW002004
12WasherNBW003004
13SpacerDB0002804
14InnerDrumLid&ConeDB0000511
15HeatingCoilDB0000941
16InnerDrumDB0000701
17FlamePanDB0000811
18BoltDB0000653
19WasherNBW003103
20Nut DB0003453
21SpacerDB0003503
22NutDB0003453
23ScrewNBW004603
24FlameSwirlerDB0001001
25WasherNBW003009
26FuelPipeDB0024001
27HTCap(Rubber)DB0002202
28RajahClipDB0002302
29HTLeadDB0002152
30IgnitionTransformer230VDB0002521
IgnitionTransformer110VDB0002551
31GasketDB0003001
32OuterDrum+FanHousingDB0000601
33ImpellerDB0001801
34FanMotor230VDB0001601
FanMotor110VDB0001701
35BoltNBW000602
36WasherNBW002802

Demon Typhoon Manual Issue 1/07 Page 28
Electrode Setting Details
The electrodes should be set according to the picture. 50% of the ceramic
insulation should be inside the boiler and 50% outside. The electrode gap
should be approximately 6mm and the tips shold not be in the fuel spray.
Common problems - fuels filters and nozzles are not changed regularly enough.
The nozzle is a precision instrument that can be damaged by small particles of
solid matter in the fuel that it is not possible to filter out. Nozzles will not atomise
the fuel correctly leading to a longer flame path which you can see by flames
visible near the top of the chimney. To remedy this empty the fuel tank and fill
with clean fuel, change the filter and then change the fuel nozzle. Clean the
electrodes and grind the tips to reveal new metal. Reset and refit and run the
boiler with the gun removed for 10 minutes. This will burn off any excess fuel
and clean the boiler tubes.
Service the boiler frequently for reliable running, an unserviced boiler does not
heat the water correctly wasting your money!!

Demon Typhoon Manual Issue 1/07 Page 29
Graph showing burst pressure
varying with temperature
Burst Limit
Safe Working Limit
4500psi /300bar
3000psi / 200bar
150°C125°C
20°C
1500psi / 100bar
Burst Disc Assembly - DEM20230
Burst Disc - DEM20220
The burst disc fitted to the Demon hot water range of machines
is designed to burst either with excess heat or excess pressure.
The burst disc works like a fuse and will always fail safe.
Ruptuing of the burst disc is commonly due to one of three faults,
not cooling the machine after using, a poorly maintained boiler
or flow switch failure.
Running the machine for two minutes with the boiler
switched off will increase the life of the boiler.
Maintaining the boiler regularly will also
lead to incresed efficiency and fewer breakdowns.
4
9
15
16
17
Typhoon Chemical and Water Circuits
8
5
To Pump
18
19
20
10
11
12
13
14
1
23
7
6
1MTM86010ChemicalFilter112MTM0012FF03BrassElbow1
2DEM20500OClip413HH0053Pipe1
3DEM10115ChemicalPipe214DEM10310HoseTail1
4DEM101191ChemicalSolenoid115DEM10300HoseTail1
5PA00100ChemicalIntake116MTM0012FF02BrassElbow1
6MTM71167HoseBarbComp117DEM20255Adaptor1
7DEM20500JubileeClip418MTM0012FM03BrassElbow2
8DEM20400Hosetail119DEM101191ChemicalSolenoid
Valve
1
9HH0053InletPipe120MTM89011BMeshInsert1
10MTM85002WaterFilter121MTM89011BrassFilter1
11DEM10435WaterTank1    
Chemical&WaterCircuits

Demon Typhoon Manual Issue 1/07 Page 30
Water Flow
Brass Body
Magnet
Brass Tube Containing
Bi-Metallic Reed Switch
MV00390
Electric Cable
Flow Switch - MV00380
How does it work?
Water from the pump pushes the magnet up
and the bi-metallic switch inside the brass
tube is activated, which in turn signals a relay
in the electrical enclosure to switch the
ignition transformer and fuel pump on
which, in turn, lights the boiler.
When the trigger is closed water stops flowing
and the magnet falls down in the tube switch the
boiler off.

Demon Typhoon Manual Issue 1/07 Page 31
To Fuel Pump
1
2
3
4
6
Demon Typhoon 1 Fuel Tank
9
5
7
8
10
11
12
Typhoon 1 fuel system
NoPartNoDescriptionQty
1DEM10410FuelTank24Litre1
2DEM10420FuelTankCap1
3DEM20450FuelPickupPipe1
4DEM20440ElbowAdaptor1
5DEM20452NylonHoseConnector2
6DEM20450FuelPickupPipe1
7DEM20430BulkheadAdaptor1
8DEM20440ElbowAdaptor1
9MTM87100FuelFilter1
10DEM203301/4”MalexMaleAdaptor1
FuelSystemPartList
11DB0023055Bracket1
12DEM203401/4”BarrelNut1

Demon Typhoon Manual Issue 1/07 Page 32
To F u e l P u mp
5
8
10
11
12
Typhoon Evo fuel system
2
5
13
4
7
3
1
9
6
Float Valve Assembly
Plastic Nut Water Outlet
Brass Body
Piston
Diaphragm
Cap
Arm
Cap Retaining Nut
Washer
Insert
Float
Part No. Description Qty
DEM10450 Float Valve Complete 1
DEM10445 HP Insert (white) 7 to 20bar 1
DEM10446 MP Insert (black) 3 to 7 bar 1
DEM10447 LP Insert (green) 0 to 3 bar 1
No other parts available
145LitrePaintedFuelTankDEM10415
2LockingFuelCapDEM10423
3FuelPickupPipeDEM20450
4FuelPickupElbowAdaptorDEM20440
5FuelPipeAdaptorDEM20452
6FuelPipe DEM20450
7BulkheadAdaptorDEM20430
8FuelPickupElbowAdaptorDEM20440
9FuelFilterMTM87100
101/4”MalexMaleAdaptorDEM20330
11FuelFilterBracketDB0023055
121/4”BarrelNutDEM20340
TyphoonEvolutionFuelSystem
13FuelLevelGaugeDEM202551
PosDescriptionPartNumberQty
1
1
1
1
2
1
3
1
1
1
1
1
1

Demon Typhoon Manual Issue 1/07 Page 33
1
2
3
4
5
6
Fuel Pump Assembly
Pressure Adjuster
Item Description Part Number Quantity
1 Fuel Pressure Gauge DEM20630 1
2 Tee DB000155 1
3 Adaptor DB000135 1
4 Adaptor DB000145 1
5 Fuel Pump Complete 110V DB002305 1
Fuel Pump Complete 230V DB002300 1
6 Screw AR1260470 2
Note: Pump available in 230V or 110V only, fuel pump has no sevicable
parts, when fitting new pump do not shorten leads, pressure set to 110psi (7.5 bar).

Demon Typhoon Manual Issue 1/07 Page 34

Demon Typhoon Manual Issue 1/07 Page 35
GYMATIC3/A
1AR1560580Knobplug
2AR180030Screw
3AR1660210Nut
4AR1560400Handle
5AR1080070Pin
6AR1560420Adjustingscrew
7AR1560410Springguide
8AR1560440Plate
9AR1560350Spring
10AR1080610Springplate
11AR1080660Pin
12AR1080540Upperpiston
16AR1560100Jet
17AR1560140Spring
19AR880581Plug
20AR820510Oring
21AR1560020Valvehousing
25AR1560320Lowerpiston
27AR1080831Bypassadjuster
29AR1560510Nut
30AR1560500Fitting3/8
30AR1560530Fitting3/8
30AR1560540Fitting3/8
31AR1560520Spring
32AR1250280Ball
34AR1560490Hosetail
35AR1560110Adaptor3/8
35AR1560111Adaptor3/8
36AR1560650Hosetail
37AR800560Oring
38AR480560Oring
39AR1560670Detergentregknob
40AR1560660Ring
41AR1080390Nut
PosPartNumberDescription
13,14,15,18,22,23,26,3
3,42
ARKIT2611ORings

Demon Typhoon Manual Issue 1/07 Page 36