Clemas & Co STORM 1 User manual

STORM 1
MINI BOWSER
PRESSURE WASHER
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: [phone] Fax: [phone]
Email: [email protected] Web: www.clemas.co.uk

Technical SpeciÞcaƟons
Important—New P2 Machines
EachnewP2machinewillbesetat2000psiasopposedto2200psiunƟlthemachinehas
beenrunforapprox2Ͳ3hoursconƟnuously.Oncethemachinehasbeenrunthenthe
pressurecanbeadjustedtoachievethemaximum2200psibyturningthepressure
regulaƟngvalveunƟlitsfullyopen.
Tornado P1 Mini Bowser Tornado P4 Mini Bowser
Engine   HondaGX120   Engine  HondaGX340
Pump   RSV3G25    Pump  RK15Ͳ20H
Pressure   1500PSI    Pressure  2900PSI/200Bar
Flow    9lpmFlow   15lpm
Nozzle   25045    Nozzle  2505
Gearbox   NoneGearbox  2:1ReducƟon
Unloader   Integrated    Unloader  GymaƟc3B
PumpOil   10W/40    PumpOil  10W/40
GearboxOil  N/AGearboxOilEP90

Tornado P2 Mini Bowser Tornado D1ES Mini Bowser
Engine   HondaGX200   Engine  YanmarL70
Pump   XT13Ͳ12    Pump  XT13Ͳ12
Pressure   2200PSI    Pressure  2200PSI
Flow    13lpm    Flow   13lpm
Nozzle   25045    Nozzle  2505
Gearbox   2:1ReducƟon   Gearbox  2:1ReducƟon
Unloader   ARMM4B    Unloader  ARMM4B
PumpOil   10W/40    PumpOil  10W/40
GearboxOil  EP90Gearbox  EP90

Tornado Storm 1 Mini Bowser
Pump   XT11Ͳ14    Motor  MTR00100
Pressure   1500PSI/100Bar  MotoroutputP12.2KW
FlowRate   11lpm    MotorinputP23.0KW
Maxbypassseƫng120bar/1750psi  Maxcurrent12.5amps
Nozzle   25045    Voltage  230v+or 10V
Pumpoil   10W/40    InsulaƟon  ClassF
Unloadervalve  ARMM4B/C   DutyCycle  100%
NoiseProtecƟon  IP54

Tornado Electron Mini Bowser
Motor  24DC     Nozzle  15045
Pump  XT11Ͳ14Unloader  ARMM4B/C
Pressure  1200PSIFlow   11lpm
Pumpoil  10W/40     
BaƩery  2x140amp/hourAGMsealedbaƩeries
MicroprocessorControlledautomaƟcbaƩerycharger24V12.5AMP
WE RECOMMEND ONLY USING A 15 MTR HOSE WITH THE P1 MINI BOWSER

KitsfortheTornadoMiniBowserRange
Machine P1 P2 P4 D1ES Electron
Valve Kit 2186 1864 1828 1864 1864
Seal Kit 2189 1874 1857 1874 1874
Piston Kit 2629 2757 2629 2629
Oil Kit 2188 1872 1855 1872 1872
Support Ring Kit 1829
O Rings 2190
Storm 1
1864
1874
2629
1872


FAULT FINDER
FAULT

CAUSE

REMEDY
Machinestopssuddenly
Orwillnotstart.


Lowoil

FlatBaƩery
(Electron)
x checkandtopupoil

ReͲcharge
Suddenpressureloss.Watersupplyfailed.
Nochemical
Checkwatersupply.
Checkchemicaldrum,closevalve
LowpressureHPnozzlewornor
unloaderset
Incorrectly.
ReplaceHPnozzle.Setunloader
tocorrectseƫng.
Lowpressurewithnoiseand
vibraƟon.
Valveswornor
blocked.Pistonseals
worn.
Pumpsuckingair.
Clean/replaceasrequired.
Replace.
Checkwatersupplypipeand
unions.

PumpwillnotbyͲpass.Nonreturnvalve
dirtyorjammed.
Cleanorreplace.
Waterdripsfrompumpbox.Pumpsealsworn.Replace.
OildripsfrompumpboƩom.Oilsealworn.Replace.
Oilismilkyincolour.Wateringress
throughoilÞlterplug.
Rinsepumpoutandreplaceoil.
IF IN DOUBT ASK—OUR ADVICE IS FREE AND CAN SAVE YOU MONEY

DAILY CHECK THE FOLLOWING
a.OillevelͲtopupasrequired.
b.FueltankͲtopupasrequired.
c.AllhoseunionsforleaksͲreplaceOringsifleaking.
d.HosecondiƟonͲcutsetc.

EVERY 500 HOURS OR SIX MONTHS (WHICHEVER COMES FIRST)
a.Drainandreplacepumpoil.
b.DrainandreÞllfueltank.
c. ReplacefuelÞlter.
d.CleanwaterÞlter.
e.Replacehighpressurenozzle.


EVERY 1000 HOURS OR 12 MONTHS (WHICHEVER COMES FIRST)
a.Complete500hourservice.
b.Replacepumpseals.
c.Replaceoilseals.
d.Checkunloadingpressureandsafetyvalvepressureandadjust.


Theaboveserviceschedulesareintendedasaguideonly,actualserviceƟmes
andreplacementspartsrequiredwillvaryaccordingtotheareaandtheusage
ofthemachine.
MINIMUM SERVICE SCHEDULES

OPERATING INSTRUCTIONS ENGINE DRIVEN
SAFETY

IWaterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobe
usedwithgreatcauƟon.
II PetrolisextremelyßammableandexplosiveundercertaincondiƟons.

EXHAUSTFUMESCONTAINCARBONMONOXIDE–InhalaƟonofsuchfumescanKILL.

IIIDieselisßammableandharmfulifswallowed.

AAlwaysrefuelinanareawhichisadequatelyvenƟlated.

BDONOTsmokewhenrefueling. 

CAvoidoverÞlling.

DShouldfuelbespilt,wipeoīanyfuelspiltonmachineorengine.

EMovetheequipmentawayfromtheareawherefuelhasbeenspilt.

FDONOTrefuelwhentheengineisrunning.

GDONOTruntheengineinanareawhichhasahazardousorexplosiveatmosphere.

HAlwaysensurethatthefuelcapissecureaŌerrefueling.

IKeeptheengineatleast3metresormoreawayfromanyotherequipmentor
Building.

JTakecarenottogetfuelonyourclothing.Ifthishappens–CHANGEyourclothing
IMMEDIATELY.

DONOTstartanenginewhenclothinghasbeencontaminatedwithfuel. 

KUseonlyapprovedtypecontainersforfuel.DONOTstandthemoutinstrongsunlight,
keepthemintheshade.

LAlwaysensurethatthereisasuitabletypeÞreexƟnguisheravailableandiswithin easy
access.

MDONOTleaveanenginerunningunaƩended,ALWAYSSTOPitbeforeleavingthearea.

NNEVERpointthehighpressuresprayjetatanyperson,animal,glassorother 
MaterialwhichmayshaƩer.

O PREVENTanyoversprayfrominjuringotherpeopleordamagingproperty.


PDONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthatis
connectedinanywaytothemainssupply(ALLswitchesintheOFFposiƟon,pulloutplugs,
ifpossibleremovefuses).CoverorsealelectricmotorsandÞƫngstoprevententryof
water.BeforereconnecƟngelectricmainssupplycheckforwaterpenetraƟon.

QDOALLyoucantokeepplugsandsocketsinadryplaceorcoveredtoprevententryof
water.


RALWAYSwhenusingthismachine:Ͳ
 
x wearsafetygogglesandhelmetorhelmetwithavisor.

xWearwaterproofclothingandgloves.

x TakepaƟcularcarewithdetergentsandchemicals.


SNEVERaƩempttodisconnectanyhosewithpressureinitorallowthehosetobeßaƩened
orkinked.


TDONOTuseahighpressurehosefromaladder.Useaplaƞormtowerorproper
scaīolding.


UShouldtheequipmentfailtooperate,DONOTaƩempttorecƟfyorrepair,butcontactthe
nearestServiceCentreforadvice.


VAlwaysrinseyourpumpoutaŌerusingseawater.

PREPARATION

WaterSupply:

AEnsurethereisanadequatewatersupplyeitherfromthemainsorareservoir.

BAƩachwatersupplyhosestosuitabletaporimmersethesucƟonhosewithapprovedsucͲ
ƟonÞlterintothereservoir.

NOTE:ONLYCLEANWATERSHOULDBEUSED.THEPUMPMAYBEDAMAGEDIFDIRTYOR
CONTAMINATEDWATERISALLOWEDTOPASSTHROUGHTHEPUMP.

Hoses:Lowpressureinlet.

Formodelsupto13litresperminuteuse½“boresucƟonhoseorfeedpipe.
Formodelsfrom13litresto24litresperminuteuse¾”boresucƟonhoseorfeedpipe.

Hoses:Highpressureoutlet.

Forallmodelsuse3/8”RITor3/8”R2Thoses.

ACheckthecondiƟonofthe“O”ringsintheendsofthehose.

BAƩachthehighpressurehosetothepumpconnecƟon.

CAƩachthesprayguntooppositeendsofthehighpressurehose.

OPERATION

ATurnonthewatersupply.

BStarttheengine

CDirectlanceontosurfacetobecleaned.Pressthelancetrigger.
ELECTRON

D FullychargebaƩery6Ͳ8hoursorovernight.

ETostartDCMotorturnkeyandpullswitchup.

 

DAdjustpressureregulatorasrequiredtoobtainworkingpressureifrequired.

ENOTE;:Thehighpressurewaterwillcausethegunto“kick”.MakesureyouhaveaÞrmgrip
ofgunandlance.

FOncompleƟonofoperaƟonstoptheengine.

g.Operatelancetrigger

h.Turn“OFF”watersupply

i.ReleaseresidualpressureingunandlancebyoperaƟngtrigger.

When using Cleaning Agents:
A.Setmachineupasforwater.
B.ConnectdetergenthosetomachineandplaceÞlterendintodetergent.
C.OncompleƟonofwork,ßushthroughhoseandgunwithcleanwatertoremoveanyresiduͲ
aldetergent.

NOTE:CHEMICALPICKUPONLYOPERATESATPRESSURESBELOW250PSI.
OPENLANCEVALVEFULLYTOOBTAINTHISPRESSUR


Electron
TheElectronisÞƩedwithabaƩerymonitorwhichwillindicatethecondiƟonofthebaƩeries.
TheindicatorisÞƩedwithanaudiblealarmwhichwillsoundwhenthebaƩerychargeissuch
astorequirereͲcharging.ThebaƩeryindicatorwillshowthecurrentcondiƟonofthebaƩery
bywayofagaugeandpercentagelevel.FailuretoreͲchargethebaƩerieswhenthealarm
indicatesmayleadtodamageandlifeexpectancyofthebaƩeries.BaƩeriesmustbe
reͲchargedfullyusingthesuppliedintelligent240vchargerbeforeusingtheElectron,aŌer
theindicatoralarmhasbeenacƟvated.

ElectronscanbeÞƩedwithamotor/baƩeryprogrammablecontroller.
IfyourElectronhasthisfacilityitwillmonitorthebaƩerydischargeandissettooperatewhen
thevoltagefallsbelowapreprogrammedseƫng.
WhenthecontrolleracƟvatesthemotorwillslowitsrevoluƟonsandthepressurewilldrop.
AtthisƟmeitisrequiredthattheElectronbereͲcharged.
ThecontrollerisdesignedtopreventlowvoltagedamagetothebaƩeryplates.
ThecontrollerisnottobereͲsetotherthanbyaqualiÞedDemonelectronicsengineer.


PREPARATION TORNADO STORM 1
Water Supply:

a.Ensurethereisanadequatewatersupplyeitherfromthemainsorareservoir.

b.AƩachwatersupplyhosestosuitabletaporimmerseendofhoseintoreservoir

NOTE:ONLYCLEANFILTEREDWATERSHOULDBEUSED
Hoses:
a. Attach the high pressure hose to the pump connection.
b. Attach the spray gun to opposite end of the high pressure hose.
c. Ensure that the regulator nozzle on the end of the spray lance is CLOSED
OPERATION
(Check that electric motor is switched ‘OFF’)
a. Plug into a suitable electrical source. (Not an extension lead)
b. Turn on water supply.
c. Ensure that the trigger is ‘OPEN’ to vent air from the pump.
d. Switch ‘ON’ electric motor.
e. Open regulator nozzle slightly and direct lance on surface to be cleaned. Press
operating trigger.
f. Adjust pressure regulator as required to obtain working pressure.
g. NOTE: The high pressure water will cause the gun to ‘kick’. Make sure you have a
firm grip of the gun and lance.
h. On completion of the operation switch ‘OFF’ electric motor and unplug from power
supply.
i. Turn ‘OFF’ water supply.
j. Release residual pressure in gun and lance by operating trigger.

OPERATING HINTS TORNADO STORM 1
a.Duringverycoldweatheritismostimportanttoprotectthemachineagainstfreezing.DO
 NOToperatemachineshoulditbecomefrozen.Moveittoawarmareaandallowtothaw
 naturally.
b. Check all hoses and couplings for leaks, tighten where necessary.
WHEN USING CLEANING AGENTS
a.Setmachineupforwateronly.

b.ConnectdetergenthosetomachineandplaceÞlterendintodetergentreservoir.Unscrewthe
adjustablenozzleontheendofthelancetoreducethepressureto500psi.Thechemicalwill
nowbeautomaƟcallyinjectedintothewater.

c.OncompleƟonofwork,ßushthroughhoseandgunwithcleanwatertoremoveanyresidual
detergent.

SERVICING
TheStormrangerequireliƩlemaintenanceapartfromcheckingtheoillevelatleasteveryweekand
changingtheoilshoulditturnwhiteoritissixmouthsold.Iftheoilturnswhiteitisdueonlytowater
enteringthepumpviathedipsƟck,whichhasabreatherholedrilledthrough.Thedesignofthepump
doesnotallowwaterfromthepumptogainaccesstothegearboxdrive.

ShouldtheperformancebereducedtoalevelwherethejetisineīecƟvecontacttheservicedepartͲ
menttoascertainthecorrectremedialrepairwork.
IfusingseawaterßushaŌerusewithfreshwaterandsprayany3wayvalveswithsiliconesprayto
lubricatevalve.


OPERATING INSTRUCTIONS STORM 1
SAFETY
i. A Residual Current Device (R.C.D.) or Earth Leakage Trip must be used with this machine.
ii. Water at high pressure is dangerous and can cause serious injury. This machine is to be used
with great caution.
a. NEVER point the high pressure spray jet at any person, animal, glass or any other material which
may shatter.
b. PREVENT any over -spray from injuring other people or damaging property.
c. DO NOT even tr y to use a pressur e washer on machiner y or electr ical equipment that is
connected in any way to the mains supply. (all switches in the off position, pull out all plugs and if
possible remove fuses). Cover or seal electric motors and fittings to prevent entry of water.
d. ALWAYS when using machine:-
- wear safety goggles and helmet or helmet with a visor.
- wear waterproof clothing and gloves.
- take particular care with detergents and chemicals.
e. NEVER attempt to disconnect any hose with pressure in it or allow the hose to be flattened or
kinked.
f. DO NOT use a high pressure hose from a ladder. Use a platfor m tower or pr oper scaffolding.
g. CHECK that your supply voltage agr ees with that shown on the machine.
h. Demon do not recommend the use of an extension lead using an extension lead will result in
switch failure or motor damage. Demon strongly recommend the use of extension hoses as
opposed to extension leads. Warranty claims for damaged switches and motors used on extension
leads will not be allowed. Ask the service department if in doubt.
I. DO ALL you can to keep plugs and sockets in a dry place or covered to prevent entry of water.
j. Where a cable is found to be damaged, the power must be switched off and the plug removed
before attempting to remove the equipment.

Tornado MiniͲBowser ͲGeneral Arrangement
TankLidTOR0116
LidSealsTOR01115
BrakedCasterWheel
Wheel500
Wheel
Wheel400
15MtrHose
HH00050MVGHR
Hosereel
MTM20021
Engine
P1HondaGX120
P2HondaGX200
UnloaderValve
ChemicalPickͲUpPipe
DEM10115
PressureGuage
DEM20620
FastDrain
BV12169
Pump
PumptoHose
ReelHose
HH00188

Demon Storm 1 Cold Water Range—General Arrangement



CoverDEM20181
InletFiƫngsDEM204413/8X1/2”Hosetail
MTM0012FF03Brasselbow1/2FF

Demon Storm 1—Easy Start Valve
EasyStartValve
MTM39001
Easystarttowaterinletpipe
DEM10321
GaugeDEM20621

Tornado Electron ͲGeneral Arrangement
Lockable Emergency
Stop DEM 100751
Battery Controller
BAT013
Relay BAT015
Dual Voltage Charger
BAT010