Clemas & Co Tornado P1 Mini Bowser User manual

TORNADO ELECTRON MINI
BOWSER
PRESSURE WASHER
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: [phone] Fax: [phone]
Email: [email protected] Web: www.clemas.co.uk

DEMONTORNADOMINIBOWSERRANGE

TornadoP1MiniBowser
TornadoP2MiniBowser
TornadoP4MiniBowser
TornadoD70MiniBowser
TornadoElectronMiniBowser


Includingelectricstartvariantsandbowserwashers

DeclarationofConformity
(E.H.S.R.)

We,DemonInternationalLimitedofAbbotsClose,LeeMillIndustrialEstate,
Ivybridge,Devon,PL219GA,declarethatthismachinemustbeoperatedin
accordancewiththeoperationandsafetyinstructionsassuppliedwiththis
machine.

Thismachineismanufacturedinaccordancewiththefollowingstandards
andrecommendations.

HSEPVBPM29ͲBS5415PartͲBS5415Section2.41986

Thisinstructionmanualisrelevantonlytothefollowingmachineandwillnot
bekeptupdatedunlessspecificallyrequestedbythecustomer.However,
a n y
changestotheoperatingprocedureorchangeswhichmightaffectthe
safetyofthismachinewillbenotifiedtotheregisteredowner
MachineType 
SerialNumber
WorkingPressure
DateofSupply

TornadoP1MiniBowser  TornadoP4MiniBowser
Engine  HondaGX120  Engine  HondaGX34011HP360rpm
Pump  RSV3G25D  Pump  ARRKͲ15.20H
Pressure  1500PSI   Pressure  2900psi/200Bar
Flow   9lpm   Flow   15lp,/3.3gpm
HPNozzle  25045   HPNozzle  2505
Gearbox  None   Gearbox  2:1reduction
Unloader  Integrated   Unloader  Gymatic3BARGM3B250 
PumpOil  10W/40   PumpOil  10W/40
GearboxOilN/a    GearboxOil EP90 
Noise

TornadoP2MiniBowser  TornadoD70/ES
Engine  HondaGX200  Engine  YanmarL70
Pump  ARXT13Ͳ12  Pump  ARXT13.12
Pressure  2200PSI   Pressure  2900PSI
Flow   13lpm   Flow   13lpm/3.3gpm
HPNozzle  25045   HPNozzle  2505
Gearbox  2:1Reduction  Gearbox  2:1Reduction
Unloader  ARMM4B   Unloader  ARGM3B250
PumpOil  10W/40   PumpOil  10W/40
GearboxOil EP90    GearboxOilEP90 
Noise

TornadoElectron
Motor  24vDC   HPNozzle  15045
Pump  ARXT11Ͳ14  Unloader  ARMM4B/C
Pressure  1200PSI
Flow 11lpm   PumpOil  10W/40
Battery  2x140amp/hourAGMSealedBatteries

MicroprocessorControlledAutomaticBatteryCharger  
24Volt12.5AMP
TechnicalSpecifications
Important NewP2Machines

EachnewP2machinewillbesetat2000psiasopposedto2200psiuntilthemachinehas
beenrunforapprox2Ͳ3hourscontinuously.
Oncethemachinehasbeenrunthenthepressurecanbeadjustedtoachievethemaximum
2200psibyturningthepressureregulatingvalveuntilitsfullyopen.

Machine P1 P2 P4 Tornado D70 Tornado Electron
Valve Kit 2186 1864 1828 1864 1864
Seal Kit 2189 1874 1857 1874 1874
Piston Kit 2629 2757 2629 2629
Oil Kit 2188 1872 1855 1872 1872
Support Ring Kit 1829
O Rings 2190
Kits for the Tornado Mini Bowser


FAULTFINDER

FAULT

CAUSE

REMEDY
Machinestopssuddenly
Orwillnotstart.


Lowoil

FlatBattery
(Electron)
x checkandtopupoil

ReͲcharge
Suddenpressureloss.Watersupplyfailed.
Nochemical
Checkwatersupply.
Checkchemicaldrum,closevalve
LowpressureHPnozzlewornor
unloaderset
Incorrectly.
ReplaceHPnozzle.Setunloader
tocorrectsetting.
Lowpressurewithnoiseand
vibration.
Valveswornor
blocked.Pistonseals
worn.
Pumpsuckingair.
Clean/replaceasrequired.
Replace.
Checkwatersupplypipeand
unions.

PumpwillnotbyͲpass.Nonreturnvalve
dirtyorjammed.
Cleanorreplace.
Waterdripsfrompumpbox.Pumpsealsworn.Replace.
Oildripsfrompumpbottom.Oilsealworn.Replace.
Oilismilkyincolour.Wateringress
throughoilfilterplug.
Rinsepumpoutandreplaceoil.

IFINDOUBTASK OURADVICEISFREEANDCANSAVEYOUMONEY

DAILYCHECKTHEFOLLOWING
a.OillevelͲtopupasrequired.
b.FueltankͲtopupasrequired.
c.AllhoseunionsforleaksͲreplaceOringsifleaking.
d.HoseconditionͲcutsetc.


EVERY500HOURSORSIXMONTHS(WHICHEVERCOMESFIRST)
a.Drainandreplacepumpoil.
b.Drainandrefillfueltank.
c. Replacefuelfilter.
d.Cleanwaterfilter.
e.Replacehighpressurenozzle.


EVERY1000HOURSOR12MONTHS(WHICHEVERCOMESFIRST)
a.Complete500hourservice.
b.Replacepumpseals.
c.Replaceoilseals.
d.Checkunloadingpressureandsafetyvalvepressureandadjust.


Theaboveserviceschedulesareintendedasaguideonly,actualservicetimes
andreplacementspartsrequiredwillvaryaccordingtotheareaandtheusage
ofthemachine.
MINIMUMSERVICESCHEDULES

OPERATINGINSTRUCTIONS
SAFETY

IWaterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobe
usedwithgreatcaution.
II Petrolisextremelyflammableandexplosiveundercertainconditions.

EXHAUSTFUMESCONTAINCARBONMONOXIDEInhalationofsuchfumescanKILL.

IIIDieselisflammableandharmfulifswallowed.

AAlwaysrefuelinanareawhichisadequatelyventilated.

BDONOTsmokewhenrefueling. 

CAvoidoverfilling.

DShouldfuelbespilt,wipeoffanyfuelspiltonmachineorengine.

EMovetheequipmentawayfromtheareawherefuelhasbeenspilt.

FDONOTrefuelwhentheengineisrunning.

GDONOTruntheengineinanareawhichhasahazardousorexplosiveatmosphere.

HAlwaysensurethatthefuelcapissecureafterrefueling.

IKeeptheengineatleast3metresormoreawayfromanyotherequipmentor
Building.

JTakecarenottogetfuelonyourclothing.IfthishappensCHANGEyourclothing
IMMEDIATELY.

DONOTstartanenginewhenclothinghasbeencontaminatedwithfuel. 

KUseonlyapprovedtypecontainersforfuel.DONOTstandthemoutinstrongsunlight,
keepthemintheshade.

LAlwaysensurethatthereisasuitabletypefireextinguisheravailableandiswithin easy
access.

MDONOTleaveanenginerunningunattended,ALWAYSSTOPitbeforeleavingthearea.

NNEVERpointthehighpressuresprayjetatanyperson,animal,glassorother 
Materialwhichmayshatter.

O PREVENTanyoversprayfrominjuringotherpeopleordamagingproperty.


PDONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthatis
connectedinanywaytothemainssupply(ALLswitchesintheOFFposition,pulloutplugs,
ifpossibleremovefuses).Coverorsealelectricmotorsandfittingstoprevententryof
water.Beforereconnectingelectricmainssupplycheckforwaterpenetration.

QDOALLyoucantokeepplugsandsocketsinadryplaceorcoveredtoprevententryof
water.


RALWAYSwhenusingthismachine:Ͳ
 
x wearsafetygogglesandhelmetorhelmetwithavisor.

xWearwaterproofclothingandgloves.

x Takepaticularcarewithdetergentsandchemicals.


SNEVERattempttodisconnectanyhosewithpressureinitorallowthehosetobeflattened
orkinked.


TDONOTuseahighpressurehosefromaladder.Useaplatformtowerorproper
scaffolding.


UShouldtheequipmentfailtooperate,DONOTattempttorectifyorrepair,butcontactthe
nearestServiceCentreforadvice.


VAlwaysrinseyourpumpoutafterusingseawater.

PREPARATION

WaterSupply:

AEnsurethereisanadequatewatersupplyeitherfromthemainsorareservoir.

BAttachwatersupplyhosestosuitabletaporimmersethesuctionhosewithapprovedsucͲ
tionfilterintothereservoir.

NOTE:ONLYCLEANWATERSHOULDBEUSED.THEPUMPMAYBEDAMAGEDIFDIRTYOR
CONTAMINATEDWATERISALLOWEDTOPASSTHROUGHTHEPUMP.

Hoses:Lowpressureinlet.

Formodelsupto13litresperminuteuse½“boresuctionhoseorfeedpipe.
Formodelsfrom13litresto24litresperminuteuse¾”boresuctionhoseorfeedpipe.

Hoses:Highpressureoutlet.

Forallmodelsuse3/8”RITor3/8”R2Thoses.

AChecktheconditionofthe“O”ringsintheendsofthehose.

BAttachthehighpressurehosetothepumpconnection.

CAttachthesprayguntooppositeendsofthehighpressurehose.

OPERATION

ATurnonthewatersupply.

BStarttheengine

CDirectlanceontosurfacetobecleaned.Pressthelancetrigger.
ELECTRON

D Fullychargebattery6Ͳ8hoursorovernight.

ETostartDCMotorturnkeyandpullswitchup.

 

DAdjustpressureregulatorasrequiredtoobtainworkingpressureifrequired.

ENOTE;:Thehighpressurewaterwillcausethegunto“kick”.Makesureyouhaveafirmgrip
ofgunandlance.

FOncompletionofoperationstoptheengine.

g.Operatelancetrigger

h.Turn“OFF”watersupply

i.Releaseresidualpressureingunandlancebyoperatingtrigger.

WhenusingCleaningAgents:
A.Setmachineupasforwater.
B.Connectdetergenthosetomachineandplacefilterendintodetergent.
C.Oncompletionofwork,flushthroughhoseandgunwithcleanwatertoremoveanyresidͲ
ualdetergent.

NOTE:CHEMICALPICKUPONLYOPERATESATPRESSURESBELOW250PSI.
OPENLANCEVALVEFULLYTOOBTAINTHISPRESSUR


Electron
TheElectronisfittedwithabatterymonitorwhichwillindicatetheconditionofthebatteries.
Theindicatorisfittedwithanaudiblealarmwhichwillsoundwhenthebatterychargeissuch
astorequirereͲcharging.Thebatteryindicatorwillshowthecurrentconditionofthebattery
bywayofagaugeandpercentagelevel.FailuretoreͲchargethebatterieswhenthealarm
indicatesmayleadtodamageandlifeexpectancyofthebatteries.Batteriesmustbe
reͲchargedfullyusingthesuppliedintelligent240vchargerbeforeusingtheElectron,after
theindicatoralarmhasbeenactivated.

Electronscanbefittedwithamotor/batteryprogrammablecontroller.
IfyourElectronhasthisfacilityitwillmonitorthebatterydischargeandissettooperatewhen
thevoltagefallsbelowapreprogrammedsetting.
Whenthecontrolleractivatesthemotorwillslowitsrevolutionsandthepressurewilldrop.
AtthistimeitisrequiredthattheElectronbereͲcharged.
Thecontrollerisdesignedtopreventlowvoltagedamagetothebatteryplates.
ThecontrollerisnottobereͲsetotherthanbyaqualifiedDemonelectronicsengineer.


TornadoMiniͲBowserͲGeneralArrangement
TankLidTOR0116
LidSealsTOR01115
BrakedCasterWheel
Wheel500
Wheel
Wheel400
15MtrHose
HH00050MVG
Hosereel
MTM20021
Engine
P1HondaGX120
P2HondaGX200
UnloaderValve
ChemicalPickͲUpPipe
DEM10115
PressureGuage
DEM20620
FastDrain
Pump
SuctionFilter
(Insidetank)
PumptoHose
ReelHose
HH00188

TornadoElectronͲGeneralArrangement
Lockable Emergency
Stop DEM 100751
Battery Controller
BAT013
Relay BAT015
Dual Voltage Charger
BAT010

WARRANTY

Thiswarrantycoversthecostofallreplacementpartsandlabourchargesincurred,butdoesnot
coverthecostoftransportorcarriage.Itistheownersresponsibilitytoreturnthemachinetoa
servicedepotorpaythetravellingexpensesofaengineertoattend.DemonInternationals
decisioninwarrantymattersisfinalandbinding.

DemonInternationalLtd,undertaketorepairorreplaceattheirdiscretion,anycomponentwhich
mayfailduetoamanufacturingfaultwithinaperiodof12monthsfromthedateofpurchase,
providedthatanyfaultordamagewasnotsustainedby;

ALackofregularandpropermaintenance,usernegligence,misuse,ordamagecausedby
iceorfrost.
BTheeffectsofcontaminatedfuelorwater,theuseofnonͲapprovedchemicals,oranin
sufficientorunsuitableelectricalsupply.
CTheeffectsofunͲauthorisedmodificationanduse.
DCompressiondamagetohighpressurehose.(Hosesarewarrantedforonemonthonly)
EWornoutitemsconsideredwearandtear.

Partswhichmayormaynotwearoutduringthefirstyearandwhichareconsideredservice
itemswhichwillneedreplacingfromtimetotime:Highpressurenozzle,lance,trigger,hoses,
fuelnozzle,fuelfilter,pistonseals,valves,unloaderseatsandseals,waterfilter,nonͲreturn
valve,chemicalbarbs,chemicalpipes,andpumpoilseals.

ItistheownersresponsibilitytoensurethepressurewasheriskeptinasafeandsuitableenviͲ
ronmentandanyfaultsreportedbyoperativestoberectifiedattheearliestpossibledate.

ItistheoperatorsresponsibilitytocheckthepressurewasherforanyfaultsandreportthemimͲ
mediately,andtousethepressurewasherinaccordancewiththemanufacturersspecifications
andguidelines.

DemonInternationalLtd,undertaketousethehighestqualitycomponentsavailableduring
manufacture,butcannotbeheldresponsibleforanyundueconsequencearisingfromtheuseof
theirpressurewashers.

ThiswarrantyisgiventheoriginalpurchaseronlyandisnottransferablewithoutthefullyauthorͲ
izedandwrittenconsentofDemonInternationalLtd.

WarrantyProcedure




EndUsers

Ifyourmachinedevelopsaproblem:

1.PhoneDemonforadvicewiththemodelandserialnumbertohand.
2.Describefullytheproblemasbestyoucan.
3.Iftheproblemcannotberesolvedoverthephonethenthemachinecanbebookedinfor
repairandifthefaultsarecoveredbythewarrantytherepairwillbecarriedoutfreeofcharge.
4.Ifyoucannotbringthemachineinforrepairthenwewilldespatchanengineer.Ifthefault
iscoveredbythewarrantythenwewillnotchargeforlabourorsparesused,howeverthe
transportchargewillbepayableweatherornottherepairiswarranty.


HireCentresandDealers

Ifyourmachinedevelopsaproblem:

1.PhoneDemonforadvicewiththemodelandserialnumbertohand.
2.Describefullytheproblem.
3.Wewilladviseyouonthebestcourseofaction,howeverifpartsarerequiredyoumustraise
apurchaseordernumbertocovertheparts.Whenthepartsarefittedtheymustbereturned
forexaminationbeforeacreditnoteisissued.
4.Ifyouareunabletorepairthemachinethenwewilldespatchanengineertocarryoutthe
repair.Wewillneedapurchaseordertocoverthecostoftransporttoandfromthesiteandfor
partsandlabouriftherepairisnotcoveredunderthewarranty.
5.IfrequiredDemonwillarrangeforacarriertocollectadamagedmachine,ifthewarranty
claimisvalidwewillpaythiscost,ifnotitwillbechargedtothecustomer.
ForpartswarrantyringDemonandrequestawarrantyclaimformfaxedtoyou.Thisformmust
accompanyanyreturnedparts.


Notes:

Youwillnotinvalidatethewarrantybyinvestigatingfaultsandrepairingthemyourselfproviding
youfollowouradvice.HireCentresandDealersareexpectedtocarryoutallrepairsthemselves
withDemoncreditingfaultypartsuponreceiptandinspection.
Sparepartsfittedtomachinesareguaranteedfor1monthonlyortheremainderofthewarͲ
rantyperiodwhicheverislonger.



LanceandMachineColourCodes
Part
Number Description Storm Wall
Mounted Hurricane Tempest
Inc Cabinet Typhoon Evolution Tornado &
Mini-Bowser
DEM10031B Cold Water Lance
045 Blue
Storm
1 & 2,
FS1
WM1 P1 & P2 N/A N/A N/A P1 & P2
DEM10031R Cold Water Lance
05 Red FS4 WM4 P4 & D1 N/A N/A N/A P4 & D1
DEM10032B Hot Water Lance
045 Blue N/A N/A N/A
Tempest
1, 3 &
4 (13.17 pump)
N/A N/A N/A
DEM10032R Hot Water Lance
05 Red N/A N/A N/A Tempest 4
(15.20 Pump)
Typhoon
1, 2 & P4
Evo1 &
Evo 2 N/A
Company/marketing/lancechartissue306/10