Clenergy PV-ezRack SolarRoof Isolator Shade User manual

PV-ezRack SolarRoof Isolator Shade
Installation Guide
Code-Compliant Planning and Installation Guide V1.0
Complying with AS/NZS 5033: 2014 AMDT 2: 2018

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia
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Introduction
1. Introduction
Clenergy PV-ezRack SolarRoof Isolator Shade
is an accessory in the PV-ezRack roof-top PV-
mounting system, suitable for PV array AC/
DC isolators. Utilising our patented Z-Module
technology, the Isolator Shade is easily fixed
to the rail and provides earthing continuity
through the rail.
When correctly installed, the Isolator Shade
is designed to function as a shroud to protect
isolator and its enclosure from direct exposure
to sunlight and rain as required by clause
4.3.3.3.2 of AS/NZS 5033:2014 Amdt 2: 2018.
The isolator must have a suitable enclosure
conforming to clause 4.3.3.3.1 of AS/NZS
5033:2014 Amdt 2: 2018. The isolator and its
enclosure fit inside the Isolator Shade.
Please review this guide thoroughly before
installing PV-ezRack SolarRoof Isolator Shade.
The installer is solely responsible for:
• Complying with all applicable local or national
building codes, including any that may
supersede this manual
• Ensuring that PV-ezRack and other products
are appropriate for the particular installation and
the installation environment
• Using only PV-ezRack parts and installer-
supplied parts as specified by the PV-ezRack
project plan. (substitution of parts may void the
warranty and invalidate the letter of certification)
• Recycle according to the local relevant statutes
• Removal by reversing the installation process
• Ensure that there are no less than two
professionals working on panel installation
• Ensure the installation of related electrical
equipment is performed by licenced
electricians
• Ensuring safe installation of all electrical
aspects of the PV array. This includes adequate
earth bonding of the PV array and PV-ezRack®
components as required in AS/NZS 5033-2014
AMDT 2 2-2018.
Introduction
Tools & Components
System Overview
Installation Instructions
01
02
03
06
List of Contents

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia
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2.2 Components
IS-SR265/111
Isolator Shade
AB-SR/IS/260
Angle Bracket
Tools & Components
2. Tools & Components
2.1 Tools
Power Tool
(for M8 Hexagon Socket
Screw)
Marker Pen Torque Wrench for M6
and M8 bolts
Tools
Components
Note: Angle Bracket is an optional component when fixing the Isolator Shade at the end of rail.

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System Overview
3. System Overview
3.1 Overview of Isolator Shade
- To be Fixed Along the Rail
a) Isolator Shade (mill finish)
b) Isolator Shade (black anodized)
Note: For the Isolator Shade (black anodized), lock washers (no. 5 in the image above) are required to achieve
earthing continuity.
Item Part Name Spec.
(mm)
1 Isolator Cover, 280*155.5*114mm 280*155.5*114
2 Hexagon socket head cap screw M8*25 M8*25
3 Washer 8 8
4 Plain washer large 8*24 8*24
5 External Teeth Lock Washer 12 12
6 Isolator Bracket, 265*155*111.5mm 265*155*111.5
7Z Module( grounding) L20
11 Hexagon socket head cap screw M6*14 M6*14
12 Washer 6 6
13 Hexagon nut M6 M6

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System Overview
- To be Fixed at Rail End
a) Isolator Shade (mill finish)
b) Isolator Shade (black anodized)
Note: For the Isolator Shade (black anodized), lock washers (no. 5 in the image above) are required to
achieve earthing continuity.
Item Part Name Spec.
(mm)
1 Isolator Cover, 280*155.5*114mm 280*155.5*114
2 Hexagon socket head cap screw M8*25 M8*25
3 Washer 8 8
4 Plain washer large 8*24 8*24
5 External Teeth Lock Washer 12 12
6 Isolator Bracket, 265*155*111.5mm 265*155*111.5
7 Z Module( grounding) L20
8Angle Bracket for Isolator Shade, 260 mm
Length 260*50.8*2.8
9 External Teeth Lock Washer 8 8
10 Hexagon nut M8 M8
11 Hexagon socket head cap screw M6*14 M6*14
12 Washer 6 6
13 Hexagon nut M6 M6

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System Overview
3.2 Precautions During Stainless Steel Fastener Installation
Improper operation may lead to deadlock of Nuts and Bolts. The steps below should be applied to every stainless
steel nut and bolt assembly to reduce this risk.
3.2.1 Reduce the friction coefficient:
（1（Ensure that the thread surface is clean (no dirt or contaminant);
（2（Apply lubricant (grease or 40# engine oil) to fasteners prior to tightening to avoid galling or seizing of threads;
3.2.2 General installation instructions:
（1（Apply force to fasteners in the direction of thread;
（2（Apply force uniformly, to maintain the required torque;
（3（Professional tools and tool belts are recommended;
（4（Avoid using electric tools for final tightening;
（5（Avoid working at high temperatures.
3.2.3 Safe Torques
Please refer to safe torques defined in this guide.

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Installation Instruction
4.1.1
According to your plan, assemble the Isolator
Shade step by step as shown in Figure 1.
Recommended torque for M6 bolts is 4-5 N·m,
which allows for optimal opening and closing of the
isolator cover.
Figure 1
4. Installation Instructions
4.1 To be Fixed Along the Rail
M6*14

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Installation Instruction
4.1.2
According to your plan, mark out the position for
Isolator Shade installation on the Rail.
Note: Allow space above the Rail for the Isolator
Shade Cover to open fully (Figure 2).
4.1.3
Rotate up the Cover and fix the Isolator to the
Isolator Shade according to the Isolator Installation
Guide (Figure 3).
4.1.4
Once the Isolator is fixed properly, position the Z
Module in the Rail channel and fix the Isolator Shade
with the bolts supplied (Figure 4).
Recommended torque for M8 bolts is 4-5 Nm.
4.1.5
After cable installation, close the Isolator Cover
(Figure 5).
Figure 2
Figure 3
Figure 4
Figure 5

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Installation Instruction
An alternative option for fixing the isolator shade is at
the end of the rail using the Angle Bracket.
4.2.1
According to your plan, assemble the Isolator
Shade step by step as shown in Figure 6.
Recommended torque for M6 bolts is 4-5N·m, which
allows for optimal opening and closing of the isolator
cover.
Note:When using Isolator Shade (black
anodized), please apply External Teeth Lock
Washers between Plain washer and Isolator
Bracket as highlighted in 3.1 (Overview of
Isolator Shade).
4.2.2
Rotate up the Cover and fix the Isolator to the
Isolator Shade according to the Isolator Installation
Guide as shown in the Figure 7.
4.2 To be Fixed Rail End (Optional)
M6*14
Figure 6
Figure 7

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Installation Instruction
Figure 8
4.2.3
Fix the Angle Bracket to the Isolator Shade and
then fix the assembled Isolator Shade on the Rail as
shown in the Figure 8.
Note: Allow space above the Rail for the Isolator
Shade Cover to open fully (Figure 2).
Recommended torque for M8 Bolts for fixing Angle
Bracket on Isolator Shade is 8-10 N·m.
Recommended torque for M8 Bolt for fixing Isolator
Shade on the Rail is 16-20 N·m.
4.2.4
After cable installation, close the Isolator Cover as
shown in the Figure 9.
Figure 9

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Clenergy Installation Guide PV-ezRack SolarRoof Isolator Shade 201911
Warranty