Clenergy PV-ezRack SolarTerrace II Technical manual

PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 1 of 11
11/20 Duerdin St Tel: [phone]
Clayton VIC 3168, Australia Fax: [phone]
www.clenergy.com.au Email: [e-mail]
PV-ezRack®SolarTerrace II™
Code-Compliant Planning and Installation
Complying with AS/NZS1170.2:2011 Amdt 3 2013
Contents
1 Introduction 2
2 Installation Tools & Components 3
3 Installation Guide 7
4 Service 11

PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 2 of 11
11/20 Duerdin St Tel: [phone]
Clayton VIC 3168, Australia Fax: [phone]
www.clenergy.com.au Email: [e-mail]
1.Introduction
Clenergy PV-ezRack®SolarTerrace II™is a pre-assembled ground mount
system suitable for large scale commercial and utility scale installations.
This product has been developed to fit universal PV installations. The
innovative and patented SolarTerrace II™T-Rails simplify and improve
the accuracy of the installation. Using high quality engineered
components SolarTerrace II™saves developers and installers time and
money when delivering large scale projects.
Please review this manual thoroughly before installing your SolarTerrace
II™system. This manual provides (1) supporting documentation for
building permit applications relating to PV-ezRack SolarTerrace II
Universal PV Module Mounting system, and (2) planning and installation
instructions for SolarTerrace II.
SolarTerrace II™products, when installed in accordance with this guide,
will be structurally adequate and will meet the local standards. During the
installation and especially when working on the roof inform yourself about
the appropriate safety regulations, and please also pay attention to the
relevant regulations of your local region. Please check that you are using
the current version of the installation manual by contacting Clenergy
Australia by email on [email protected], or your local representative.
The installer is solely responsible for:
Complying with all applicable local or national building codes, including
any that may supersede this manual;
Ensuring that ezRack and other products are appropriate for the particular
installation and the installation environment;
Using only ezRack parts and installer-supplied parts as specified by
ezRack (substitution of parts may void the warranty and invalidate the
letter of certification on page 2);
Ensuring that the ground condition are suitable;
How to recycle: according to the local relative statute.
How to disassemble: reverse installation process.
Ensure that there are no less than two professionals working on the panel
installation.
Ensure the installation of the electrical equipment is performed by a
professional and accredited electrician.
Ensuring safe installation of all electrical aspects of the PV array.

PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 3 of 11
11/20 Duerdin St Tel: [phone]
Clayton VIC 3168, Australia Fax: [phone]
www.clenergy.com.au Email: [e-mail]
2.Installation tools & components
1. Installation tools
Hydraulic Pile Driver
Allen Key
Power Tool
Maximum torque:
M8 =20N*m
M10=30N*m
M12=50N*m
Adjustable Spanner
String
2. Components list
Overview of system components
End Clamp
Middle Clamp
T-Rail
Rail Clamp
Girder
Post Head
C-Post
Post Brace

PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 4 of 11
11/20 Duerdin St Tel: [phone]
Clayton VIC 3168, Australia Fax: [phone]
www.clenergy.com.au Email: [e-mail]
3.Overview of system components
T Rail
Girder
Post Head
Post Brace
Post






PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 5 of 11
11/20 Duerdin St Tel: [phone]
Clayton VIC 3168, Australia Fax: [phone]
www.clenergy.com.au Email: [e-mail]
4.Mounting of the single assembly groups
Step 1: Pole grounding
Step 2: Mounting top and
side brackets
Step 3: Fixing the structure
Step 4: Mounting the T-Rails
Step 5: Module mounting

PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 6 of 11
11/20 Duerdin St Tel: [phone]
Clayton VIC 3168, Australia Fax: [phone]
www.clenergy.com.au Email: [e-mail]
Angle positioning
STII –Panel dimension up to 1.7m
Wind Zone
Region A
Region B
Region C
Region D
Wind Speed (m/s)
41
48
56
66
Leg Spacing (m)
3.3
2.85
2.05
1.45

PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 7 of 11
11/20 Duerdin St Tel: [phone]
Clayton VIC 3168, Australia Fax: [phone]
www.clenergy.com.au Email: [e-mail]
3. Six steps installation Instruction
1．Install the Open Post
Before the installation,
prepare all the products
and installation tools
that will be needed.
Confirm the hydraulic
pile driver can be used
at the site.
Mark the Open Posts
array perimeter. Drive
the piles into the earth.
Use a string to make
sure all the piles are in a
same line and height.
2．Mount Post Head
Install the Post Head, fix
with Hexagonal Bolt and
Nut.




PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 8 of 11
11/20 Duerdin St Tel: [phone]
Clayton VIC 3168, Australia Fax: [phone]
www.clenergy.com.au Email: [e-mail]
3．Mount Post Brace
Insert the Post Brace on
one side of Post. Then
fold it and fix it to the
post with Hexagonal
Bolt and Nut.
4. Attach the Girder
Attach the Girder on to
the Post Head. The
fixing arm in the Post
had will click on to the
bolt on the Girder.
Connect the Support
Tube to the Post Brace
and fix using Hexagonal
Bolt and Nut.





PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 9 of 11
11/20 Duerdin St Tel: [phone]
Clayton VIC 3168, Australia Fax: [phone]
www.clenergy.com.au Email: [e-mail]
After installing the
Girder, adjust the
system to make sure all
the Tri-groove Beams
are in a same line and
height.
Notes: Make sure the
Tri-groove Beams are all
positioned the same
before installing the T-
Rail.




PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 10 of 11
11/20 Duerdin St Tel: [phone]
Clayton VIC 3168, Australia Fax: [phone]
www.clenergy.com.au Email: [e-mail]
5．Mount the rails
Mark the panel array
perimeter and attach
the T-Rail to Tri-groove
Beam with one T-Rail
Clamp on each side.
6．Mount the panels
Install the panels by
using the patented
Clenergy End Clamps
and Inter Clamps.
Fasten them by
Hexagonal Bolt using
15-20Nm torque.
End Clamp Middle Clamp
The installation of the
panels is completed.

PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 11 of 11
11/20 Duerdin St Tel: [phone]
Clayton VIC 3168, Australia Fax: [phone]
www.clenergy.com.au Email: [e-mail]
10 Years Standard Warranty Terms and Conditions
20 Year Designed Service Life
Clenergy international co. Ltd warrants to the original purchaser (“Purchaser”)
of product(s) that it manufactures (“Product”) at the original installation site
that the Product shall be free from defects in material and workmanship for a
period of ten (10) years, except for the anodised finish, which finish shall be
free from visible peeling, or cracking or chalking under normal atmospheric
conditions for a period of five (5) years, from the earlier of 1) the date the
installation of the Product is completed, or 2) 30 days after the purchase of the
Product by the original Purchaser (“Finish Warranty”).
The Finish Warranty does not apply to any foreign residue deposited on the
finish. All installations in corrosive atmospheric conditions are excluded. The
Finish Warranty is VOID if the practices specified by AAMA 609 & 610-02 –
“Cleaning and Maintenance for Architecturally Finished Aluminium”
(www.aamanet.org) are not followed by Purchaser. This Warranty does not
cover damage to the Product that occurs during its shipment, storage, or
installation.
This Warranty shall be VOID if installation of the Product is not performed in
accordance with Clenergy’s written installation instructions, or if the Product has
been modified, repaired, or reworked in a manner not previously authorized by
Clenergy IN WRITING, or if the Product is installed in an environment for which
it was not designed. Clenergy shall not be liable for consequential, contingent or
incidental damages arising out of the use of the Product by Purchaser under any
circumstances.
If within the specified Warranty periods the Product shall be reasonably proven
to be defective, then Clenergy shall repair or replace the defective Product, or
any part thereof, in Clenergy’s sole discretion. Such repair or replacement shall
completely satisfy and discharge all of Clenergy’s liability with respect to this
limited Warranty. Under no circumstances shall Clenergy be liable for special,
indirect or consequential damages arising out of or related to use by Purchaser
of the Product.
Manufacturers of related items, such as PV modules and flashings, may provide
written warranties of their own. Clenergy’s limited Warranty covers only its
Product, and not any related items.