Club Car Cafe Express Deluxe SE User manual

CaféExpressDeluxeSE
Owner’sManual
Carryall295SEGasoline
[Refertobackcoverforapplicablebuildcoderange]

NOTICE
Thismanualisvalidforvehiclesmanufacturedinthebuildcoderangeprovidedonthebackcoverofthismanual.Ifthe
vehiclebuildcodeisdifferentfromthatshownonthebackcoverofthismanual,pleasecontactyournearestdealerorgoto
www.clubcar.comtoretrievetheproperowner’smanualforthevehicle.SeealsoModelIdenticationinthismanual.
Warrantyinformationappearsattheendofthismanual.Nootherwarranties,expressorimplied,arecontainedherein.
Yourauthorizedrepresentativecheckedthevehiclebeforeitwasdeliveredtoyouandwillprovideyouacopyofthe
completedvehiclewarrantyregistrationform.
ClubCarisnotliableforerrorsinthismanualorforincidentalorconsequentialdamagesthatresultfromtheuseof
thematerialinthismanual.
Thismanualcontainsproprietaryinformationthatisprotectedbycopyright.Allrightsarereserved.Nopartofthismanual
maybephotocopied,reproduced,ortranslatedtoanotherlanguagewithoutthewrittenconsentofClubCar,LLC.
Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.
ClubCarreservestherighttomakedesignchangestovehicleswithoutobligationtomakethesechangesonunits
previouslysold.
Avehiclesafetyvideoisprovidedwiththevehicle.Havealloperatorsviewthesafetyvideo,andunderstandthesafety
warningsitillustrates,beforeoperatingthevehicle.IfasafetyvideowasnotprovidedwithyourCaféExpressvehicle,you
mayobtainonethroughyourservicepartsrepresentative.
ThesevehiclesdonotconformtoU.S.FederalMotorVehicleSafetyStandards(FMVSS)forautomobilesortoFMVSS500
forlow-speedvehicles,andarenotequippedforoperationonpublicstreets,roads,orhighways.
IfinEnglish,thismanualistheOriginalInstructionsprovidedbythemanufacturer.IfinanylanguageotherthanEnglish,
thismanualisatranslationoftheOriginalInstructions.
P.O.Box204658
Augusta,Georgia30917–4658USA
Telephone[phone]
ServicePartsFax706–855–7413
www.clubcar.com
Copyright©2008,2009,2011,2013ClubCar,LLC
ClubCar,Tranquility,andArmorFlex
areregisteredtrademarksofClubCar,LLC
ThismanualeffectiveAugust1,2008
CaféExpressDeluxeSEOwner’sManualPage1

FOREWORD
ThankyouforchoosingClubCar,thenamemostwidelyrecognizedastheindustryleaderinvehicleefciencyand
long-lastingvalue.Youhavechosenthenestutilityvehicleonthemarket.Pleaseprotectyourinvestmentand
ensurethatyourClubCarvehicle(s)providesyearsofreliable,superiorperformancebyreadingandfollowingthe
maintenanceinstructionsinthismanual.
Yourcomfortandsafetyareimportanttous,soweurgeyoutoreadandfollowthestep-by-stepoperatinginstructions
andsafetyproceduresinthismanual.Theseinstructionsmustbefollowedinordertoavoidtheriskofseverepersonal
injury.Ifyourentorloanyourvehicletoothers,werecommendthatyouaskthemtoreadthismanualbeforethey
operatethevehicle.
ClubCarproductsarebackedbyacustomersupportsystemdesignedtoofferyoufast,courteousservice.Intheevent
yourClubCarvehicleneedsrepairsorservice,pleasecontactyourlocalauthorizedClubCardealerordistributor;who
willbeabletoprovidetechnicaladvice,performwarrantywork,andsellpartsandservicemanuals.
ForthenameandaddressoftheauthorizedClubCardealerordistributornearestyou,logontoourwebsiteat
www.clubcar.comorcall1-800-ClubCar(258-2227).Ifyouwouldprefertowritetous,directyourletterto:ClubCar,
Attention:MarketingServices,P .O.Box204658,Augusta,Georgia30917-4658USA.
Onlinetrainingforthisproductisavailableonlineatwww.clubcar.com.
Wehopeyouwillconsiderthisowner’smanualapermanentpartofyourClubCarvehicle.Ifyousellthevehicle,
pleaseincludethemanualsothatthenextownerwillhavetheimportantoperating,safety,andmaintenance
informationitcontains.
Page2CaféExpressDeluxeSEOwner’sManual

TABLEOFCONTENTS
NotetotheOwner................................................................................................................................................5
SafetyDecalandFeatureIdentication..................................................................................................................5
PracticeSafety...................................................................................................................................................10
Proposition65Warning–StateofCalifornia.........................................................................................................10
SafetyDetails......................................................................................................................................................11
GeneralWarnings...............................................................................................................................................12
GeneralInformation............................................................................................................................................16
ModelIdentication.............................................................................................................................................16
ControlsandIndicators.......................................................................................................................................18
SeatLatchandAdjustment.................................................................................................................................21
Pre-OperationandDailySafetyChecklist.............................................................................................................22
VehicleOperation...............................................................................................................................................23
DrivingInstructions.............................................................................................................................................25
RefreshmentCenter...........................................................................................................................................28
ElectricBedLiftandSafetyCatch........................................................................................................................30
LoadingandUnloadingCargo.............................................................................................................................31
VehicleLoadCapacities......................................................................................................................................32
TowingwiththeVehicle.......................................................................................................................................33
TransportingonaTrailer.....................................................................................................................................33
Storage..............................................................................................................................................................33
Maintenance......................................................................................................................................................36
PeriodicServiceSchedules.................................................................................................................................37
PeriodicLubricationSchedules............................................................................................................................39
BrakeFluidReservoir.........................................................................................................................................40
EngineOil..........................................................................................................................................................41
GearcaseLubrication..........................................................................................................................................45
AirIntakeSystem...............................................................................................................................................47
FuelingInstructions.............................................................................................................................................48
Battery...............................................................................................................................................................49
UsingABoosterBattery(JumpStarting)..............................................................................................................51
CleaningtheVehicleandRefreshmentCenter......................................................................................................52
Accessories........................................................................................................................................................53
CaféExpressDeluxeSEOwner’sManualPage3

SubsequentOwnerRegistration..........................................................................................................................54
VehicleSpecications.........................................................................................................................................54
CaféExpressDeluxeSERefreshmentCenterInstallation.....................................................................................56
HotFoodBoxOperationandCare.......................................................................................................................69
Warranty............................................................................................................................................................71
Page4CaféExpressDeluxeSEOwner’sManual

NotetotheOwner
NOTETOTHEOWNER
Thisutilityvehicle,withstandardequipmentandauthorizedattachments,isintendedforcommercialorresidential
property,farm,ranchorrecreationalapplications.Useonlyapprovedaccessoriesandattachmentsdesignedforyour
vehicle.ThisOperator’sManualdoesnotincludeinstructionsforattachments.Readthemanual(s)providedwith
theauthorizedattachmenttolearnsafemaintenanceandoperationofthevehicle.Makesurethevehicleissuitably
equippedforthetypeofworktobeperformed.Contactyourdealerifyouhaveanyquestionsconcerningtheuseof
accessoriesandattachmentsforthesevehicles.
DONOTusethisvehicleforanypurposeorinanymannerotherthanasdescribedinthemanual,decalsorother
productsafetyinformationprovidedwiththevehicle.Thesematerialsdenethevehicle’sintendeduse.Consultan
authorizeddealeronchanges,additionsormodicationsthatmayberequiredforthisvehicletocomplywithvarious
countryregulationsandsafetyrequirements.
CAUTION
•Thefuelsystemandengineonyourvehiclearedesignedandbuilttogovernmentemissions
standards.Tamperingbydealers,customers,operatorsandusersisstrictlyprohibitedbylaw.Failure
tocomplycouldresultingovernmentnes,reworkcharges,invalidwarranty,legalactionandpossible
conscationofthevehicleuntilreworktooriginalconditioniscompleted.Engineserviceand/or
repairsmustbedonebyacertiedtechnicianonly!
SAFETYDECALANDFEATUREIDENTIFICATION
Thefollowingpagescontainsafetydecalandfeatureidenticationinformation.Fordetailedinformationonspecic
features,readtheappropriatesectioninthismanual.
DECALINSPECTIONANDMAINTENANCE
Cleandecalsandkeeplegible.Donotusesolvents,gasoline,orotherharshchemicalstocleandecals.Ifanyofthe
operationorwarningdecalsonthevehiclebecomedamaged,havebeenremoved,orcannotbeeasilyread,they
shouldbereplacedimmediatelytoavoidpossiblepropertydamage,personalinjury,ordeath.Contactyourdealer.Ifa
decalisonapartthatisreplaced,ensurenewparthasappropriatedecal.
CaféExpressDeluxeSEOwner’sManualPage5

SafetyDecalandFeatureIdentication
CAFÉEXPRESSDELUXESEVEHICLE
430
1
6
4
7
5
2
3
1101547601Decal,GasolineExplosionWarning(atfuelll)5102459501Decal,Rotating/HotPartsWarning(onframe,near
battery)
2101915201Decal,GroundandExcessiveSpeedWarning(on
frame,nearbattery)6102460201Decal,RotatingPartsWarning(onvehiclebody, underseat)
3102458901Decal,HotSurfaceWarning(oncoolantpipes,
undersideofseatandbed?7DirectionalArrow(ontire)
4102459001Decal,HotManifoldWarning(onengine,near
manifold)
Page6CaféExpressDeluxeSEOwner’sManual

SafetyDecalandFeatureIdentication
CAFÉEXPRESSDELUXESEVEHICLE
431
7
3
4
1
2
6
5
11011553Decal,MaximumT ongueWeightNotice(on
receiverhitch)5102226901Decal,BedLiftCapacityWarning(rightsideof dash,aboveliftswitch)
2101609401Decal,CrushAreaWarning(oncargobed)6102459301Decal,BedLatchWarning(onvehiclebody,below
bedlatch)
3102029101Decal,Rollover/FallingOffWarning(rightsideof
dash)7SVPP289801Decal,OperatingInstructions(onsteeringwheel)
4102224001Decal,RotatingPartsWarning(insidefrontcargo
bedpanel)
CaféExpressDeluxeSEOwner’sManualPage7

SafetyDecalandFeatureIdentication
CAFÉEXPRESSDELUXESEREFRESHMENTCENTER
433
2
3
4
1
11011962Decal,FoodSafetyWarning(oneachsideof
refreshmentcenter)
2101553901Decal,RidinginCargoBoxWarning(rearof
refreshmentcenter)
3102160601Decal,PinRemovalWarning(onframenextto
pins)
4SVP203101Decal,ProperUseNotice(oneachsideof
refreshmentcenter)
Page8CaféExpressDeluxeSEOwner’sManual