CMP DEL AOP SPA SES-UP-T Series User manual

4-2298-01 Rev.F
®
DEL AOP®SPA
OZONE + UV SANITATION
INSTALLATION INSTRUCTIONS & PRODUCT MANUAL
SES-UP-TXX
C-M-P.COM/SPA-SANITIZERS
THE COMPLETE MODERN SPA®
IMPORTANT SAFETY INFORMATION: READ AND FOLLOW ALL INSTRUCTIONS
Save these instructions. Leave manual with homeowner after installation. Improper installation, adjustment,
alteration, service, or lack of maintenance can cause injury or property damage. Read the installation,
operating, & maintenance instructions thoroughly before installing or servicing this equipment.

READ AND FOLLOW ALL INSTRUCTIONS
Read this manual completely before attempting installation. All permanent
electrical connections should be made by a qualified electrician. Follow
all applicable electrical codes. When installing the DEL AOP® Spa, basic
precautions should always be followed:
DANGER
Be sure the electrical power is shut OFF at the main circuit breaker
before installing the DEL AOP® Spa.
NOTICE If the DEL AOP® Spa electrical connection is to be attached to the
spa controls, be sure the spa controls are protected by a Ground Fault Circuit
Interrupter (G.F.C.I.). If the DEL AOP® Spa is connected to an independent
electrical supply, then a G.F.C.I. must be installed between the DEL AOP® Spa
and the electrical supply.
WARNING To reduce the risk of electrical shock, if the power cord
is damaged, replace the entire unit immediately.
NOTICE The DEL AOP® Spa must be mounted under the spa skirt,
sheltered from environmental elements (rain, sun, sprinklers).
NOTICE Plastic ozone supply tubing is available with the DEL AOP® Spa.
Never replace this tubing with metal tubing.
CAUTION Do not operate the DEL AOP® Spa unless sufficient air flow is
being drawn through the unit.
WARNING Short term inhalation of high concentrations of ozone and long
term inhalations of low concentrations of ozone can cause harmful
physiological effects. Do not inhale ozone gas produced by this device.
WARNING Exposure to UV light from this device is harmful to skin and eyes.
Do not attempt to remove or service the UV lamp while it is lit.
SAVE THESE INSTRUCTIONS!
IMPORTANT SAFETY INSTRUCTIONS

SECTION 1 Installation Instructions
1. Overview .............................................................................................. 4
2. Mounting.............................................................................................. 4
3. Plumbing.............................................................................................. 5
4. Electrical................................................................................................ 6
5. Operation............................................................................................. 6
SECTION 2 Maintenance Instructions
6. Maintenance ....................................................................................... 7
a. Lamp Removal.................................................................................................... 7
b. Installing the UV Lamp .................................................................................... 7
c. UV Reactor Service & Maintenance............................................................. 7
d. Quartz Tube Removal & Cleaning................................................................8
e. Quartz Tube Installation..................................................................................9
f. Check Valve .........................................................................................................9
g. Standard Replacement Parts List..................................................................9
SUPPORT ...............................................................................10
DIAGRAMS SHOWN IN THESE INSTRUCTIONS
page 4.................................................. DEL AOP®SPA SYSTEM OVERVIEW
page 5 .............................................. DEL AOP®SPA PLUMBING DIAGRAM
page 6 ........................................................DEL AOP®SPA EXPLODED VIEW
TABLE OF CONTENTS
Covered by one or more U.S. patents or pending patent applications. See c-m-p.com/patents for details..

4
1. Overview
Achieve The Complete Modern Spa® by choosing sanitizing
components that work together, creating the best possible installation.
The DEL AOP Spa is a UV/Ozone sanitation unit designed for use
in portable spas and to be controlled by the spa’s equipment pack.
Please contact customer support if the DEL AOP Spa is used in an
application other than a portable spa.
2. Mounting
a. Use the two mounting holes located internally on the back panel of
the DEL AOP Spa (Figure 1).
b. Mount the DEL AOP Spa to the spa frame with #8 hardware. The
preferred mounting orientation is shown in Figure 2. Connect water
inlet at the bottom. Contact customer support for other installation
options.
SECTION 1 Installation Instructions
Figure 1: DEL AOP®Spa System Overview
Allow vertical clearance
for lamp removal
(approx. 12”)
Mounting Holes
Power LED
UV LED
Ozone
Bonding Lugs
Water Inlet
Water Outlet
Ozone Out Air Intake Filter

5
3. Plumbing
The ozone injector is to be installed upstream of the DEL AOP Spa so
the ozone can pass through the UV reactor. This interaction leads to
advanced oxidation process which will improve sanitation. However,
the DEL AOP Spa will function properly if the ozone injector is
installed downstream.
a. Connect ozone compatible tubing (1/4” internal diameter) to the
open hose barb on the DEL AOP Spa
b. Run tubing to the ozone injector or appropriate vacuum source.
i. If the DEL AOP Spa is mounted above the water line, tubing
may be run directly to the vacuum source.
ii. If the DEL AOP Spa is mounted below the water line, run
tubing to a point above the water line and back down to the
vacuum source.
c. Install the check valve in the tubing above the water line. Ensure
flow direction is from the DEL AOP Spa to the vacuum source.
d. Secure all tubing connections with hose clamps.
SECTION 1 Installation Instructions
Figure 2: DEL AOP®Spa Plumbing Diagram
Isolation Valves
(Recommended)
Injector
Water from Spa
Water Return to Spa
Check Valve

6
4. Electrical
a. Verify that there is no power to the spa and connect the DEL AOP
Spa cord to the mating connector(s) on the spa controller.
b. Where possible, route the DEL AOP Spa power cord away from
other electrical lines. Avoid routing the power cord parallel to any
low-voltage signal wires.
c. Use a minimum 8 AWG solid copper conductor to connect the
bonding lug provided on the enclosure base to the spa equipment
ground.
5. Operation
If installed correctly, the DEL AOP Spa will turn on and off as required
by the spa controller. After installation, turn the spa on and verify that
the POWER ON and UV LAMP ON indicator lights are illuminated.
Repair any leaks in the water or ozone lines and verify that small
bubbles can be seen in the return flow. Finally, turn the Spa off
and make sure that the POWER and UV indicator lights are not
illuminated.
SECTION 1 Installation Instructions
Figure 3: DEL AOP®Spa Exploded View
UV Lamp
Sealing Ring Quartz Tube
Lamp Retainer
Retainer Screw

7
6. Maintenance
WARNING Before performing any maintenance on the DEL AOP
Spa, make sure the spa is shut down.
6A. UV Lamp Removal (see Figure 3)
If the power indicator is on, but the UV lamp indicator is off, the UV
lamp needs to be replaced. For maximum UV sanitation effect, replace
the UV lamp every 18 months, even if the lamp continues to shine light.
i. Make sure the unit is disconnected from power and the lamp
has cooled before starting maintenance.
ii. Open the DEL AOP Spa by removing the two front screws and
loosening the two Enclosure Screws on the Upper enclosure
assembly. Pull the cover from the enclosure base.
iii. Disconnect the lamp connector attached to the lamp wires.
iv. Gently pull on the lamp wires until the top of the UV lamp is
out of the lamp retainer. Grasp the white ceramic end of the
UV lamp and pull until it is fully removed. Gently twisting the
lamp may facilitate removal. If the UV lamp will be reused,
AVOID TOUCHING THE UV LAMP GLASS WITH YOUR BARE
HANDS. Handle the lamp carefully and set aside. If discarding,
dispose of properly (see the following note).
NOTICE UV Lamp CONTAINS MERCURY. Manage in accordance
with disposal laws. See www.lamprecycle.org.
6B. Installing the UV Lamp
i. Make sure to handle the new lamp by the ceramic endcaps. Be
careful not to touch the UV lamp. If necessary, wipe off the UV
lamp with alcohol and a lint free cloth before installing.
ii. Slowly place the UV lamp into the lamp retainer until the top
of the UV lamp is pushed past the tabs on the lamp retainer.
iii. Connect the lamp connector to its corresponding part in the
ballast assembly.
6C. UV Reactor Service and Maintenance
The UV lamp is housed in a quartz tube. If the quartz tube becomes
dirty, its ability to transmit rays from the UV lamp will be diminished
and decrease system performance. The quartz tube should be
removed from the UV reactor at least once a year or during a routine
spa water change for inspection and cleaning. More frequent cleaning
may be necessary depending on water conditions.
SECTION 2 Maintenance Instructions

8
6D. Quartz Tube Removal and Cleaning
CAUTION Wear proper eye and skin protection for servicing
glass components.
NOTICE Damage caused by broken quartz tubes is not covered
under the DEL AOP Spa Limited Warranty.
CAUTION If broken glass is trapped in the spa system, do not
operate the spa. Contact a service professional to have the glass
removed.
i. Make sure the spa is shut down and the system has cooled
before performing maintenance on the quartz tube. If you
have installed isolation valves, close them before servicing.
If you do not have isolation valves, the spa must be drained
below where the DEL AOP Spa is mounted.
ii. Remove the enclosure cover and UV lamp as described in
Section 4C and set aside.
iii. Remove the two retainer screws and retainer washer from the
top of the lamp retainer and pull the lamp retainer out of the
UV chamber cap.
NOTICE Any water remaining in the system above the level of the
DEL AOP Spa will flow out of the UV housing once the lamp retainer is
removed.
iv. Grasp the inside of the quartz tube and pull it out of the
housing. Make sure the sealing ring does not get lost during
quartz tube removal.
v. Inspect the quartz tube for cracks and replace if cracks are
found. Inspect the sealing ring for nicks or hardness and
replace if necessary.
vi. Clean the quartz tube exterior with a mild solution of muriatic
acid and water in a ratio of four parts water to one part acid
(4:1). DO NOT USE ABRASIVE CLEANERS.
CAUTION Follow the directions for safe use and handling of
muriatic acid on the acid bottle label. When mixing, always add acid
to container first, then add water.
vii. After cleaning the quartz tube, wash it off with water and wipe
dry with a soft towel.
viii. Make sure the inside of the quartz tube is dry before installing
the UV lamp.
SECTION 2 Maintenance Instructions

9
6E. Quartz Tube Installation
i. Place the sealing ring on the quartz tube 3/4 inch from the
open end.
ii. Insert the quartz tube partially into the UV chamber. Place the
lamp retainer over the open end of the quartz tube and slowly
push in until it is touching the UV chamber cap.
iii. Place the retainer washers onto the retainer screws and tighten
the lamp retainer screws until the lamp retainer is completely
seated against the UV chamber cap.
iv. After spa is refilled, turn the spa ON and check the seal around
the lamp retainer for leaks.
v. If the unit leaks, please contact customer support at following
number: 1-800-733-9060.
vi. SHUT DOWN the spa once you have confirmed that there are
no leaks.
vii. Install the UV lamp as described in Section 4.
viii. Reinstall the upper enclosure assembly to the enclosure base.
ix. The unit is now ready for normal operation.
6F. Check Valve
i. Inspect ozone supply tubing and check valve. If water
is evident on ozone generator side, replace check valve
immediately. Otherwise, replace annually.
ii. Replace air filter as needed.
6G. Standard Replacement Parts List
i. Replacement UV Lamp Assembly 9-1100-01
ii. Quartz Tube Replacement Kit 9-1204-01
iii. Sealing Ring 7-1981-01
SECTION 2 Maintenance Instructions

10
SUPPORT
SAVE THESE INSTRUCTIONS
Record Information on this System Below & Keep for Your Records
Installer ______________________________________________________________
System Purchased From _____________________________________________
Installation Date _____________________________
Serial Number _______________________________
Model Number ______________________________
CMP Customer Service & Tech Support
Toll Free: 1-800-733-9060
FAX: [phone]
suppor[email protected]
Warranty Questions
[email protected]

11
NOTES

CMP, LLC
36 HERRING ROAD, NEWNAN, GA 30265
WWW.C-M-P.COM/DEL
0521ab