Cole Parmer 07519-05 User manual

OPERATING MANUAL
CARTRIDGE PUMP HEAD
SYSTEM
NOTICE D’UTILISATION
SYSTÈME DE TÊTE DE
POMPE À CARTOUCHES
BEDIENUNGSANLEITUNG
PUMPENKOPFSYSTEM
MIT SCHLAUCHKASSETTEN
MANUAL DE OPERACIÓN
SISTEMA DE CABEZA DE
BOMBAS DE CARTUCHOS
MANUALE DI ISTRUZIONI
SISTEMI CON TESTA
POMPANTE A CARTUCCE
Model Nos.
Modèles n°
Modellnummern
Números de modelo
Modelli n°
07519-05
07519-06
Cartridge Small
Cartouche mince
Kleine Schlauchkassette
Cartucho pequeños
Cartucce piccole
07519-80
Cartridge Large
Cartouche épaisses
Gro > e Schlauchkassette
Cartucho grandes
Cartucce grandi
07519-70
07519-05 Pump Head with 07519-70 Large Cartridge
Tête de pompe 07519-05 à cartouche épaisse 07519-70
Pumpenkopf 07519-05 mit großer Schlauchkassette 07519-70
Cabeza de bomba 07519-05 con cartucho grande 07519-70
Testa pompante 07519-05 con cartuccia grande 07519-70
A-1299-0904
Edition 05
A-1299-1037
Edition 04
1-800-MASTERFLEX (627-8373) (U.S. and Canada only) • 11 [phone] (Outside U.S.)
[phone] (Local) • www.masterflex.com • techinf[email protected]
Thermo Fisher Scientific
1-800-637-3739 (U.S. and Canada only) • 11 [phone] (Outside U.S.)
[phone] (Local) • www.thermoscientific.com • [e-mail]

CONTENTS
Title Page
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
(1) Application Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
(2) General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
(1) Select Cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
(2) Load Cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
(3) Cartridge Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
(4) Bi-Directional Pumping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
(5) Partial Bank Pumping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
(1) Select Tubing and Pump Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
(2) Select Pump Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
(3) Adjust Occlusion Settings on Cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
PRODUCT RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TECHNICAL ASSISTANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
APPENDIX A MASTERFLEX®L/S®Pump Drive Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
APPENDIX B Cartridge Loading Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1
C-FLEX — Reg TM Consolidated Polymer Technologies, Inc.
PHARMED, NORPRENE, TYGON—Reg TM Saint-Gobain Performance Plastics Corp.
SANTOPRENE — Reg TM Monsanto Company Corp.
VITON — Reg TM E.I. duPont DeNemours & Co.
Trademarks bearing the ® symbol in this publication are registered in the U.S. and in other countries.
These products are covered by one or more of the
following U.S. and corresponding foreign patents:
4,886,431 and 5,257,917

SAFETY PRECAUTIONS
WARNINGS:Tubing breakage may result in fluid being sprayed from pump. Use appropriate measures to pro-
tect operator and equipment.
Turn off drive before removing or installing Cartridges. Safety guards are provided to minimize risk
of fingers getting caught between the roller mechanism and the base of the module. However, be
safe—Keep your fingers away from these areas.
CAUTIONS: Excessive occlusion can cause high pump temperatures and early tubing and roller failure. Do not
set occlusion tighter than what is recommended in Table 4.
Use only tubing/cartridge combinations defined by Tables 1, 2, and 3. Use of other combinations
could cause malfunction or damage to the pump.
Not using the BOOT will damage the pump.
Explanation of Symbols
CAUTION: Risk of Danger. Consult Operator’s manual for nature of hazard and corrective actions.
CAUTION: Risk of crushing. Keep fingers away from rotor while pump is in operation. Stop pump before load-
ing or unloading tubing.
WARNING: PRODUCT USE LIMITATION
These products are not designed for, nor intended for use in, patient-connected applications, including, but not
limited to, medical and dental use and, accordingly, have not been submitted for FDA approval.
2

INTRODUCTION
The instructions in this manual are task-oriented for easy reference. You can go directly to a particular section and
quickly find the answers. Appendix A and B list MASTERFLEX®L/S®pump drive types which can be used with this
system.
Pump Heads
MODEL TYPE
Model 07519-05
Model 07519-06
3-Roller, 4 or 8 Channel
4-Roller, 4 or 8 Channel
Cartridges
MODEL TYPE
Model 07519-70
Model 07519-80
Large
Small
These Cartridge Pumps are designed to provide up to 8 simultaneously driven pump channels and incorporate the fol-
lowing features.
·
Simultaneous dispensing into 8 separate containers with one set-up and pump cycle.
·
The four-roller design provides reduced pulsation.
(1) Application Data
The Cartridge Pump System is designed for multi-channel use where close occlusion control of a variety of different flows
is required. Tubing found in Table 3 may be used to deliver from .074 to 1700 mL/min.
(2) General Description
Each Pump Head System is composed of a heavy duty Pump Head and two sizes of snap-in tubing Cartridges, each with
individually adjustable occlusion settings. The occlusion “wedge” design provides accurate and more balanced flow con-
trol.
The Pump Heads contain either three or four rollers. Both models can operate with a variety of tubing and with either the
small or the large Cartridges.
The Pump Head quickly mounts to most existing MASTERFLEX®L/S®Pump Drive types (see Appendix A and B).
3

INSTALLATION
Tool Required: Allen Key (provided).
Mount the Pump Head to a MASTERFLEX®L/S®Pump Drive as follows:
1. Install the plastic Boot over the tang at the end of pump shaft, (Figure 1). This Boot prevents metal-to-metal contact,
and thus reduces noise. This Boot should be inspected and replaced when worn or at 500 hour intervals.
CAUTION: Not using the boot will damage the pump.
NOTE: The boot with closed ends (A-3480) will fit most drives. Use of the boot with open ends (A-3514) may be required
on some drives. Both boots are supplied with the pump.
2. Connect the Pump to Drive by aligning the tang on Pump Head, (including installed boot) with the slot in the motor
Drive shaft.
3. Attach Pump Head to drive unit with four screws (provided) using the Allen Key (also provided).
WARNING: Tubing breakage may result in fluid being sprayed from pump. Use appropriate measures to pro-
tect operator and equipment.
4. If the Pump Head requires support, install the appropriate length support screw with plastic foot and locknut (three
provided). Level the Pump Head with the drive unit by adjusting the foot. Tighten the locknut against the bottom of the
pump body.
4
FIGURE 1 PUMP MOUNTING
FIGURE 2 PLASTIC BOOTS
A-3480 A-3514

SETUP
Two Cartridge sizes (0.72 in and 0.36 in thick) (see Figure 3) accommodate a broad range of tubing sizes as noted in
Tables 1 and 2.
(1) Select Cartridges
NOTE: These Pump Heads are designed to work with the Model 07519-70 and 07519-80 Cartridges. Do not use Model
07519-75 or 07519-85 Cartridges, which are designed for different Pump Heads.
Depending on which Pump Head is used, up to four large or eight small tubing Cartridges can be teamed up with the
Pump Head. But there is a limit depending on available drive power and pump load. For full tubing flow rates at 0 psi, the
table in Appendix B shows cartridge capacities according to tubing size and drive Type (see Appendix A for description of
Drive Types). Cartridge sizes can be intermixed as long as the total load does not exceed the drive capability.
The small Cartridge is designed to operate with MASTERFLEX®precision tubing sizes L/S®13 and L/S®14, and will also
accommodate specially designed Microbore Tubing Sets (.9 mm wall — see Tables 1 and 3). The small Cartridge can be
used with either the three- or the four-roller Pump Head.
The large Cartridge is designed to operate with MASTERFLEX®L/S®precision tubing sizes L/S®14, L/S®16, L/S®25 and
L/S®17, with either the three- or four-roller Pump Head (see Tables 2 and 3).
Use only MASTERFLEX Precision Tubing and Microbore Tubing Sets with MASTERFLEX Pumps to ensure
optimum performance. Use of other tubing may void applicable warranties.
(2) Load Cartridges
Easy, snap-in mounting and quick-release removal come with a Cartridge system—no tools required. Since the Car-
tridges function uniformly in either direction, Cartridge orientation is not important. However, you may wish to alternate
Cartridges so that the Adjustment Knob on each is easier to turn when several small Cartridges are mounted close to-
gether.
WARNING: Turn off drive before removing or installing Cartridges. Safety guards are provided to minimize risk
of fingers getting caught between the roller mechanism and the base of the module. However, be
safe—Keep your fingers away from these areas.
CAUTION: Use only tubing/cartridge combinations defined by Tables 1, 2, and 3. Use of other combinations
could cause malfunction or damage to the pump.
With the drive stopped, follow this procedure to install Cartridges.
1. Turn the Occlusion Adjustment Knob (see Figure 4) counterclockwise to maximum open. This step is not necessary
when the occlusion is set at the factory setting or if the occlusion has already been set appropriately during previous
pumping.
2. Set the Tubing Retainer according to tubing size (see Figure 6A) when using the large Cartridge. No retainer adjust-
ment is required when using the small Cartridge. (Note: The retainer button located on the Occlusion Adjustment
Knob-side of the large Cartridge is a loose component and may fall out. To reassemble, push it back into place while
pressing in the button.)
5
FIGURE 3 SMALL AND LARGE CARTRIDGES

3. Select tubing and place in Cartridge (see Figure 6B). If using a Microbore Tubing Set (see Figure 5), place the Collar
up against the Tubing Retainer (see Figure 6C) on both sides of the Cartridge.
4. Attach the Hook Leg of the Cartridge onto one of the Support Rods while holding the tubing between the Cartridge
legs and against the Tubing Retainer (see Figure 6D).
5. Swing the Cartridge with the tubing over the rotor and push down on the Tab (see Figure 4) until the Latch snaps
closed. (See Figure 6E.) Note: Depress the Cartridge as required in the location indicated in Figure 6E to facilitate
latching and unlatching.
6. Lightly pull the tubing at the outlet and inlet to remove the slack when using continuous tubing. No slack removal is
required when using a Microbore Tubing Set.
7. Adjust the occlusion setting (see OPERATION section). For a nominal setting with MASTERFLEX tubing, turn ad-
justment screw until inside edge of the wedge is aligned midway between #3 and #4 on the label.
6
FIGURE 4 CARTRIDGE ASSEMBLY FIGURE 5 MICROBORE TUBING SET
FIGURE 6 TUBING AND CARTRIDGE LOADING
6C
6E
6B
6D
6A

(3) Cartridge Removal
Follow this procedure to unload the Cartridge.
1. Turn the Drive OFF.
2. Push down on latch side of Cartridge (see Figure 6E) and pull Latch Leg outward to unhook from rod. The Latch
Release (see Figure 4) can be depressed to aid in this process as desired.
3. Pivot Cartridge upwards and unhook Hook Leg from rod and remove Cartridge.
(4) Bi-Directional Pumping
Fluids can be pumped into and back out of containers by reversing the drive. On drives that cannot be reversed, use lon-
ger tubing lengths and simply reverse the loaded Cartridge.
WARNING: Tubing breakage may result in fluid being sprayed from pump. Use appropriate measures to pro-
tect operator and equipment.
(5) Partial Bank Pumping
The Pump can be operated with either a partial or a full bank of Car-
tridges. There is an elastic, VITON®fluoroelastomer O-ring on each
of the two metal rods of the pump (see Figure 7) that holds the Car-
tridges in place on the pump. These O-rings should be adjusted as
follows. If the pump is partially loaded with Cartridges, slide the
O-rings along the rods, up against the front of the outermost Car-
tridge, to keep it in place (note position A, for example, in Figure 7). If
the pump is fully loaded with Cartridges, slide the O-rings to the front
of the pump as far as possible (note position B in Figure 7).
7
FIGURE 7 O-RING POSITION

OPERATION
This section describes the procedures for obtaining the desired performance.
(1) Select Tubing and Pump Heads
Use Tables 1, 2, and 3 to select the tubing, Cartridge, and Pump Head to provide the required single channel flow rate.
CAUTION: Use only tubing/cartridge combinations defined by Tables 1, 2, and 3. Use of other combinations
could cause malfunction or damage to the pump.
TABLE 1 SMALL CARTRIDGE FLOW RATES—07519-80
Pump
Head
Drive
rpm Units
MICROBORE TUBING (mm ID) MASTERFLEX®L/S®TUBING
0.89 1.42 2.06 2.79 L/S®13 L/S®14
FLOW RATES
3-Roller 6
600 mL/min mL/min .44 44 1.0 100 2.2 220 3.8 380 .30 30 1.3 130
3-Roller 1
100 mL/min mL/min .074 7.4 .17 17 .37 37 .63 63 .050 5.0 .21 21
4-Roller 6
600 mL/min mL/min .44 44 1.0 100 2.2 220 3.8 380 .28 28 1.2 120
4-Roller 1
100 mL/min mL/min .074 7.4 .17 17 .37 37 .63 63 .047 4.7 .20 20
TABLE 2 LARGE CARTRIDGE FLOW RATES—07519-70
Pump
Head
Drive
rpm Units
MASTERFLEX®L/S®TUBING
L/S®14 L/S®16 L/S®25 L/S®17
FLOW RATES
3-Roller 6
600 mL/min mL/min 1.3 130 4.6 460 10 1000 17 1700
3-Roller 1
100 mL/min mL/min .21 21 .76 76 1.7 170 2.8 280
4-Roller 6
600 mL/min mL/min 1.2 120 3.8 380 8.3 830 14 1400
4-Roller 1
100 mL/min mL/min .20 20 .63 63 1.4 140 2.3 230
NOTE: The Pumps operate at the same speed as the drive.
NOTE: Improper tubing stretch could result in reduced flow rate (see LOAD CARTRIDGE section).
TABLE 3 COMPATIBLE TUBING
Tubing Material
*MICROBORE TUBING SET
(mm ID)
MASTERFLEX®L/S®TUBING
.89, 1.42, 2.06, 2.79 L/S®13, 14, 16, 25 L/S®17
Soft
Silicone (platinum) X X X
Silicone (peroxide) X X
TYGON®Silicone X X
C-FLEX®(50 A) X X
Stiff
PHARMED®BPT (65) X
TYGON LFL X
NORPRENE®food (A 60 F) X
TYGON lab (R-3603) X
NORPRENE (A 60 G) X
TYGON fuel (F-4040-A) X
PVC X
VITON X
SANTOPRENE®X
*Use only specially designed MICROBORE TUBING SETS with Cartridges (Figure 5).
8