Cole Parmer Masterflex B/T Rapid-Load User manual

OPERATING MANUAL:
B/ T®RAPID - LOAD ®
PERISTALTIC PUMPS
AND DRIVES
MASTERFLEX®B/T®Pump 77111-60
System Model Nos.
77111-00
77111-07
77111-10
77111-12
77111-15
77111-17
77111-40
77111-47
77111-50
77111-55
77111-60
77111-67
77111-80
A-1299-5152
Edition 01
Cole-Parmer®
1-800-MASTERFLEX (627-8373) (U.S. and Canada only) • 11 [phone] (Outside U.S.)
[phone] (Local) • www.masterflex.com • techinf[email protected]
Thermo Fisher Scientific
1-800-637-3739 (U.S. and Canada only) • 11 [phone] (Outside U.S.)
[phone] (Local) • www.thermo.com • [e-mail]

Cole-Parmer B/T®RAPID-LOAD®Peristaltic Pumps and Drive Operating Manual iii
DANGER: High voltages exist and are accessible. Do not remove cover of
Drive or Controller. Use extreme caution when servicing internal components.
CAUTIONS: Risk of electric shock – this pump is supplied with a grounding
conductor and grounding-type attachment plug. To reduce risk of electric
shock, be certain that it is connected only to a properly grounded, grounding-
type receptacle.
Electrical connections and grounding (earthing) must conform to local wiring
codes.
WARNINGS: Tubing breakage may result in fluid being sprayed from pump.
Use appropriate measures to protect operator and equipment.
To reduce the risk of injury, use hose clamps on all tubing connections. All
tubing connections, must be made outside of the pump.
To reduce risk of injury, power must be removed from pump before removing
or installing tubing. Fingers or loose clothing could get caught in drive
mechanism. Do not operate this pump without cover or interlock door properly
closed and latched. Rotating parts can cause serious injury.
To reduce risk of injury, do not pump materials hotter than 150 degrees
Fahrenheit, (65.5°C).
Before permanent installation, test the equipment with the chemicals and under
the specific conditions of your application.
Verify tubing material chemical compatibility prior to use. It is the sole
responsibility of the user to determine suitability of the product for the
application
CAUTION: Risk of Danger. Consult Operator’s manual for nature of hazard and
corrective actions.
CAUTION: Risk of crushing. Keep fingers away from rotor while pump is in
operation. Stop pump before loading or unloading tubing.
CAUTION: Hot Surface. Do not touch.
CAUTION: Risk of electric shock. Consult Operator’s manual for nature of
hazard and corrective actions.
This product is not designed for, nor intended for use in, patient-connected
applications, including, but not limited to, medical and dental use, and,
accordingly, has not been submitted for FDA approval. If drive is used in a
manner not specified in this manual the protection provided by the equipment
may be impaired.
Use only MASTERFLEX
®
PERFECTPOSITION
®
B/T
®
precision tubing with
MASTERFLEX pumps to ensure optimum performance. Use of other tubing may
void applicable warranties.
Preface
Safety Precautions
SAFETY
PRECAUTIONS
Explanation of
Symbols
WARNING:
Product Use
Limitation

B/T®RAPID-LOAD®Peristaltic Pumps and Drive Operating Manual vCole-Parmer
Table of Contents
Page
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
APPLICATION DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
INSTALLATION AND SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
PUMP MOUNTING DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
CONTROL BOX MOUNTING DIMENSIONS (Digital Models Only) . . . . . . . . . . . . . .2-1
CONTROL BOX MOUNTING DIMENSIONS (Analog Models Only) . . . . . . . . . . . . . .2-2
MODEL 77111-80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
MODEL 77111-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
MODEL 77111-55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
TUBING TYPES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
INSTALLING THE PUMP TUBING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
CONTROL DISPLAY FUNCTION MODELS 77111-10, 77111-15,
77111-40 AND 77111-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
MODELS 77111-12, AND 77111-17 CONTROLLER SETUP . . . . . . . . . . . . . . . . . . . .3-2
MODELS 77111-60 AND 77111-67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
MODEL 77111-80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
MODELS 77111-00 AND 77111-07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
REPLACING MOTOR BRUSHES MODELS 77111-12, 77111-17, 77111-60,
77111-67, 77111-40 AND 77111-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
REPLACING ROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
MOTOR REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
TROUBLESHOOTING MODELS 77111-40 AND 77111-47 . . . . . . . . . . . . . . . . . . . . .4-5
ERROR CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
SPECIFICATIONS AND AGENCY APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
MODELS 77111-10, 77111-12, 77111-15, 77111-17,
77111-40 AND 77111-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
MODELS 77111-60 AND 77111-67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
MODEL 77111-80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
MODELS 77111-00 AND 77111-07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
MODELS 77111-50 AND 77111-55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
WARRANTY, PRODUCT RETURN, TECHNICAL ASSISTANCE . . . . . . . . . . . . .6-1
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
PRODUCT RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
TECHNICAL ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Section 1
Section 2
Section 3
Section 4
Section 5
Section 6

Figures
Page
RAPID-LOAD Pump and Drive Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
RAPID-LOAD Pump and Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Pump Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Control Box Mounting Dimensions 77111-10, 77111-15,
77111-40 and 77111-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Control Box Mounting Dimensions 77111-60 (115V) . . . . . . . . . . . . . . . . . . .2-2
Control Box Mounting Dimensions 77111-67 (230V) . . . . . . . . . . . . . . . . . . .2-2
Air-Powered Rapid-Load Pump and Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Motor Mounting NEMA TYPE 56C Motor Fame . . . . . . . . . . . . . . . . . . . . . . .2-4
Motor Mounting IEC-72 71-14F130 Motor Frame . . . . . . . . . . . . . . . . . . . . .2-5
Tubing Retaining Pockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
PerfectPosition Marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Tubing Retaining Pockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Connectors and Switch on Controller Side Panel . . . . . . . . . . . . . . . . . . . . . .3-2
Remote Control Connector Pin Configuration . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Remote Control Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Model 77111-80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Model 77111-00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Motor Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Exploded Roller Sub-Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Motor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
B/T®RAPID-LOAD®Peristaltic Pumps and Drive Operating Manual viiCole-Parmer
Figures

B/T®RAPID-LOAD®Peristaltic Pumps and Drive Operating Manual 1-1Cole-Parmer
Section 1 Introduction
This manual provides information for installing, operating and servicing
the following models of MASTERFLEX®B/T®RAPID-LOAD®Peristaltic
Pumps and Drives.
MODEL TYPE
77111-00 Fixed Speed w/TEFC, 115V AC @ 60 Hz
77111-07 Fixed Speed w/TEFC, 230V AC @ 50 Hz
77111-10 Controller Only 115VAC for 77111-40
77111-12 Drive Only 115VAC for 77111-40
77111-15 Controller Only 230VAC for 77111-47
77111-17 Drive Only 230VAC for 77111-47
77111-40 Modular Drive, Digital 115V AC system.
77111-47 Modular Drive, Digital 230V AC system.
77111-50 Drive Only NEMA56C mount less motor
77111-55 Drive Only IEC72 mount less motor
77111-60 Modular Drive, Analog 115V AC system
77111-67 Modular Drive, Analog 230V AC system
77111-80 Air-Powered Variable Occlusion Peristaltic Pump and Drive.
The unique design of these peristaltic pumps provides a greatly simplified
means for rapid loading and changing of tubing. In addition, the following
features are incorporated:
Pumps up to 10 GPM (37 LPM).
Uses continuous tubing to ensure a sanitary and non-contaminating
system.
Fluid contacts only the tubing.
Handles wide range of viscosities.
Several different sizes and formulations of tubing can be used.

1-2 B/T®RAPID-LOAD®Peristaltic Pumps and Drive Operating Manual Cole-Parmer
Section 1
Introduction
Application Data The gentle peristaltic action of these pumps is ideal for pumping highly
viscous and shear-sensitive liquids. These pumps are also ideally suited for
use where sterile conditions and purity are required. Toxic and hazardous
fluids can be pumped with the proper selection of MASTERFLEX
PERFECTPOSITION B/T tubing since the fluid contacts only the
tubing and not the pump.
Use only MASTERFLEX
®
PERFECTPOSITION
®
B/T
®
precision tubing
with MASTERFLEX pumps to ensure optimum performance. Use of
other tubing may void applicable warranties.
WARNING: Tubing breakage may result in fluid being sprayed
from pump. Use appropriate measures to
protect operator and equipment.
Verify tubing material chemical compatibility prior to use. It is
the sole responsibility of the user to determine suitability of the
product for the application.

B/T®RAPID-LOAD®Peristaltic Pumps and Drive Operating Manual 1-3Cole-Parmer
Section 1
Introduction
General Description The RAPID-LOAD®B/T peristaltic pump (see Figure 1) is mounted on a
base and attached to a NEMA 56C frame motor or IEC-72 71-14F130
frame motor through a 5.45:1 gear head and adapter. Depending on the
model, the motor is either supplied or customer furnished and is attached
to the adapter by four bolts. A modular controller is furnished with some
models. The modular controller can be wall mounted.
Figure 1-1. RAPID-LOAD Pump and Drive Family
Due to its unique design, different MASTERFLEX PERFECTPOSITION
B/T tubing sizes can be accommodated by this RAPID-LOAD peristaltic
pump.
For an indirect estimate of flow rate, a reflective element attached to the
rotor has been provided for use with an optical tachometer. Point
tachometer beam through front cover window and target the reflective
element.
To obtain flow rate in mL/min., multiply tachometer rpm reading times
the nominal flow per revolution value provided in TABLE 1
(Note: 3,785 mL = 1 U.S. liquid gallon).

1-4 B/T®RAPID-LOAD®Peristaltic Pumps and Drive Operating Manual Cole-Parmer
Section 1
Introduction
The maximum recommended rotor speed is 321 rpm. The pump rotor can
turn either clockwise or counterclockwise. When turning clockwise (FWD)
the top connection is for suction and the bottom connection is for
discharge. The 321 rpm speed is obtained from the standard 1725 rpm
fractional horsepower motor through the 5.45:1 gear reduction. Faster
speeds will increase flow, but will also considerably shorten average tubing
life. (Manufacturer cannot be responsible for pump performance when
operated at speeds higher than 321 rpm.)
WARNING: To reduce the risk of injury, use hose clamps on all
tubing connections.
Silicone or C-FLEX®tubing, because of their highly elastic natures, can
expand very quickly if back-pressure is present and could create leakage at
the fittings if not securely retained. It is this same elastic nature, however,
that makes them such excellent materials for this peristaltic type pump.
NORPRENE®tubing yields longer life, especially under pressure. Refer to
Table 1 for tubing recommendations. Do not attempt to use other
materials in lieu of these, as pump performance could be severely
compromised with possible damage to the pump.
ROTOR
ASSEMBLY
DOOR ASSEMBLY
ROLLER
RETAINER
ASSEMBLY
OCCLUSION BED
Figure 1-2. RAPID-LOAD Pump and Drive
REFLECTIVE
ELEMENT

B/T®RAPID-LOAD®Peristaltic Pumps and Drive Operating Manual 2-1Cole-Parmer
Section 2 Installation and Setup
These units should be placed on a flat surface such as a floor, bench or
table and should be near an electrical power source. Be sure to check data
plate for proper voltage rating(s).
Figure 2-1. Pump Mounting Dimensions, applies to all Pump Systems.
PUMP MOUNTING
DIMENSIONS
(All Models)
27.0
(685.80)
15.8
(400.05)
.5
(12.70)
14.8
374.65
25.5
(647.70)
12.8
(323.85)
.3 (6.35)
6
X
.5 (13.49)
.8
(19.05)
CLEARANCE FOR 1/4 IN SCREW
Figure 2-2. Control Box Mounting Dimensions 77111-10, 77111-15, 77111-40
and 77111-47.
CONTROL BOX
MOUNTING
DIMENSIONS
(Digital Models Only)

NOTE: The controller and bracket can be removed and located up to
10 feet away.
Figure 2-3. Control Box Mounting Dimensions 77111-60 (115V).
Figure 2-4. Control Box Mounting Dimensions 77111-67 (230V).
2-2 B/T®RAPID-LOAD®Peristaltic Pumps and Drive Operating Manual Cole-Parmer
Section 2
Installation and Setup
CONTROL BOX
MOUNTING
DIMENSIONS
(Analog Models
77111-60 and
77111-67 Only)
7.3
(184)
3.6
(91)
Ø .220
(6)
4 Places
5.5
(140)
5.5
(140)
TYP
5.1
(130) TYP
3.6
(91)
Ø .165
(4)
4 Places
6.3
(160)
5.1
(130)
9.0
(228)
9.5
(240)
TYP

B/T®RAPID-LOAD®Peristaltic Pumps and Drive Operating Manual 2-3Cole-Parmer
Section 2
Installation and Setup
This unit should be placed on a flat surface such as a floor, bench, or table
and should be near a compressed air source.
Unpack the drive and save packaging material until proper product
operation has been verified.
Install the following components: pressure gauge, pressure filter/regulator
and lubricator assembly, pipe nipple, elbow, and muffler. See Figure 2-5 for
proper orientation, (all items and fittings included except as noted). Use a
thread seal such as PTFE tape for all connections to reduce the possibility
of air leakage.
Connect compressed air line to the 1/4 NPT connection on the regulator
(fitting not supplied). Turn on compressed air line to start pumping.
(Maximum 100 psig inlet.)
NOTE: Pump will not run unless Door Assembly is closed.
Model 77111-80
Figure 2-5. Air-Powered Rapid-Load Pump and Drive
Filter/Regulator
Control Knob
(Speed Control)
Muffler
Lubricator
Control Knob
Door
Assembly
Gear Reducer
Elbow Pipe Nipple Pressure Gauge
Base
Air Motor

2-4 B/T®RAPID-LOAD®Peristaltic Pumps and Drive Operating Manual Cole-Parmer
Section 2
Installation and Setup
Install customer-supplied motors in accordance with the following procedure.
CAUTION: This product is intended for use with a motor that has
a maximum speed of 1800 rpm, @ 0.5 HP (0.67 KW). Do not use a
motor with a higher speed capacity.
WARNING: Electrical connections and grounding (earthing), must
conform to local codes. (See motor wiring diagram for motor
wiring instructions.)
Tools required: 5/16 inch Hex Key.
Model 77111-50 is designed to be installed to a customer-supplied NEMA Type
56C frame motor. To install the unit, refer to Figure 2-6 and follow these steps:
1. Using a 5/16 inch Hex Key, and the supplied hardware, bolt the motor
to the gear reducer by installing the four flat washers on the bolts and
inserting the bolts through the gear head adapter into the motor.
Torque bolts from 17 to 19 foot pounds.
2. Cutoff connector from end of interlock cable and strip outer jacket.
3. Strip individual conductors and wire in series with the power to the
motor turned off. Failure to do so will result in defeating the door
interlock, creating a potential crushing hazard.
CAUTION: Risk of crushing. Keep fingers away from rotor while
pump is in operation. Stop pump before loading or unloading tubing.
Figure 2-6. Motor Mounting NEMA TYPE 56C Motor Fame
MODEL 77111-50
Trim Interlock Cable to
Length and Strip Leads.
Install in Series with
Power to the Motor.
Gear Reducer
Pump
Head
Flat Washers
and Bolts

B/T®RAPID-LOAD®Peristaltic Pumps and Drive Operating Manual 2-5Cole-Parmer
Section 2
Installation and Setup
Install customer-supplied motors in accordance with the following procedure.
CAUTION: This product is intended for use with a motor that has
a maximum speed of 1800 rpm, @ 0.5 HP (0.67 KW). Do not use a
motor with a higher speed capacity.
WARNING: Electrical connections and grounding (earthing), must
conform to local codes. (See motor wiring diagram for motor
wiring instructions.)
Tools required: 13 mm Wrench.
Model 77111-55 is designed to be installed to a customer-supplied
IEC-72-71-14F130 frame motor with foot mountings. To install the
unit, refer to Figure 2-7 and follow these steps:
1. Using a 13 mm wrench, and the supplied hardware, bolt the motor to
the gear reducer by installing the four flat washers on the bolts and
inserting the bolts through the gear head adapter into the motor. Torque
bolts from 1.73 to 2.00 kilogram-meters (12.5 to 14.5 foot pounds.)
2. Cutoff connector from end of interlock cable and strip outer jacket.
3. Strip individual conductors and wire in series with the power to the
motor turned off. Failure to do so will result in defeating the door
interlock, creating a potential crushing hazard.
CAUTION: Risk of crushing. Keep fingers away from rotor while pump is
in operation. Stop pump before loading or unloading tubing.
Figure 2-7. Motor Mounting IEC-72 71-14F130 Motor Frame
MODEL 77111-55
Trim Interlock Cable to
Length and Strip Leads.
Install in Series with
Power to the Motor.
Gear Reducer
Pump
Head
Flat Washers
and Bolts

2-6 B/T®RAPID-LOAD®Peristaltic Pumps and
Drive Operating Manual
Cole-Parmer
Section 2
Installation and Setup
B/T®RAPID-LOAD®Peristaltic Pumps and Drive Operating Manual 2-6
TUBING TYPES Use only MASTERFLEX
PERFECTPOSITION B/T precision tubing with
MASTERFLEX pumps to ensure optimum performance.
Use of other tubing may void applicable warranties.
NOTE Use MASTERFLEX PERFECTPOSITION B/T tubing. These
pumps are designed to use PERFECTPOSITION B/T tubing sizes 87 and
91 only. The tubing sizes refer to the last two digits of the MASTERFLEX
PERFECTPOSITION B/T tubing model number.
Table 1. Tubing Types
All MASTERFLEX PERFECTPOSITION B/T tubing formulations in sizes
B/T 87 and B/T 91 can be used with this pump. Be sure tubing material
matches application.
WARNING: Verify tubing material chemical compatibility prior to
use. It is the sole responsibility of the user to determine suitabili-
ty of the product for the application.
Tubing Size
Characteristics B/T 87 B/T 91
Inside Dia. in (mm) 0.5 (12.7) 0.75 (19.05)
Hose barb size in (mm) 1/2″(12.7) 3/4″(19.0)
Flow Range 0.17-5.0 GPM 0.37-10 GPM
(with 321 rpm drive) (0.010-18.9 L/m) (1.40-37.85 L/m)
Nominal Flow Per Revolution 70.46 mL 141 mL
Maximum Vacuum 28.5 in Hg 28.5 in Hg
Maximum Pressure 35 PSI 30 PSI
PERFECTPOSITION Pump Tubing B/T 87 B/T 91
Silicone - 10 ft. (3.0 m), Platinum cured 96510-87 96510-91
Silicone - 10 ft. (3.0 m), Peroxide cured 96400-87 96400-91
BioPharm silicone - 10 ft. (3.0 m), Platinum cured 96421-87 96421-91
BioPharm silicone - 3 ft. (0.9 m) 96424-87 96424-91
BioPharm Plus silicone - 10 ft. (3.0 m), Platinum cured 96441-87 96441-91
BioPharm Plus silicone - 3 ft. (0.9 m) 96444-87 96444-91
C-FLEX - 10 ft. (3.0 m) 06424-87 06424-91
Chem-Durance®25 ft. (7.6 m) 06432-87 06432-91
Chem-Durance®BIO 25 ft. (7.6 m) 06442-87 06442-91
PharMed®BPT - 25 ft. (7.6 m) 06508-87 06508-91
PharMed®BPT - 3 ft. (0.9 m) 95668-87 95668-91
PharmaPure®- 25 ft. (7.6 m) 06435-87 06435-91
NORPRENE®food - 25 ft. (7.6 m) 06402-87 06402-91
NORPRENE®food - 3 ft. (0.9 m) 06403-87 06403-91
TYGON®LFL - 25 ft. (7.6 m) 06429-87 06429-91
TYGON®LFL - 3 ft. (0.9 m) 06430-87 06430-91
WARNING: Before permanent installation, test the equipment with
the chemicals and under the specific conditions of your application.

B/T®RAPID-LOAD®Peristaltic Pumps and Drive Operating Manual 2-7Cole-Parmer
Section 2
Installation and Setup
WARNING: Power must be removed from pump before removing
or installing tubing. Fingers or loose clothing could get caught in
drive mechanism. Do not operate this pump without cover or
interlock door properly closed and latched. Rotating parts can
cause serious injury.
1. Cut off power to the pump by disconnecting line cord or, if wired
permanently, by removing the fuse. Do not assume that turning off the
switch at the motor (or controller) is "safe enough."
2. Unlatch the door latch and open the cover.
3. Insert the tube in the appropriate upper tube retaining pocket (see
Figure 2-10). Line up the “PERFECTPOSITION” placement marks
printed on the tube with the outside edge of the retainer assembly
(see Figure 2-8).
Figure 2-8. Tubing Retaining Pockets
INSTALLING THE
PUMP TUBING
(All Pump Models)
PERFECTPOSITION
MARK

2-8 B/T®RAPID-LOAD®Peristaltic Pumps and Drive Operating Manual Cole-Parmer
Section 2
Installation and Setup
Figure 2-9. PerfectPosition Marks
4. If the new tube must be cut from a length of approved replacement
tubing, a minimum of 32 inches will be required for a new tube.
5. Going with the natural lay or curvature of the tubing, wrap the tubing
around the assembly and insert the tubing in the lower retaining pocket.
6. Close the door and insure that door latch is engaged and locked.
WARNING: Do not operate this pump without cover or interlock
door properly closed and latched. Rotating parts can cause
serious injury.
7. Restore power to the pump.
WARNING: To reduce the risk of injury, use hose clamps on all
tubing connections.
All tubing connections must be made outside of the pump.
PERFECTPOSITION
MARKS
TUBING RETAINING POCKETS
FOR (A) 91 AND (B) 87 TUBING
A
B
Figure 2-10. Tubing Retaining Pockets

B/T®RAPID-LOAD®Peristaltic Pumps and Drive Operating Manual 3-1Cole-Parmer
Section 3 Operation
A) DOWN ARROW (DECREMENT)—Decrease value of a flashing display.
B) UP ARROW (INCREMENT)—Increase value of a flashing display.
C) DISPENSE/COPY—Set dispense volume, copy amount, or dispense time.
D) FLOW CONTROL—Set flow rate for selected tubing size. To change flow rate, press ▲or
▼arrows. (If pump is running, its speed will change with new settings.)
E) CAL CONTROL—Refine built-in calibration, using a measured volume.
F) STOP/START—Stop/Start motor.
G) PRIME—Run pump at full speed to fill or clear lines.
H) DIRECTION—To change motor direction.
I) MODE SELECT—INT for internal control; mA for remote current control; V for remote voltage
control.
J) SIZE—Select tubing size and flow units, also displays maximum flow rate.
K) GALLONS—Flow and Volume units indicator.
L) LITERS—Flow and volume units indicator.
Figure 3-1. Control Panel
Press buttons to activate function.
Use up/down (▲, ▼) arrows to correct/change a flashing display.
Press STOP/START to enter new values.
Control
Display Functions
Models 77111-10
77111-15
77111-40
77111-47
ABCDE
F
G
HIJ
K
L

3-2 B/T®RAPID-LOAD®Peristaltic Pumps and Drive Operating Manual Cole-Parmer
Section 3
Operation
A) EXTERNAL RECEPTACLE
B) MOTOR RECEPTACLE
C) LINE CORD
D) INTERLOCK CONNECTOR
E) T8A FUSE (115V AC); T4A FUSE (230V AC)
F) POWER SWITCH — ALL SETTINGS ARE RETAINED IN MEMORY
Figure 3-2. Connectors and Switch on Controller Side Panel
1. Connect Motor Cable plug to mating receptacle on the Controller.
2. Connect Interlock Cable plug to mating receptacle on the controller.
3. Connect power cord of Controller to grounded power line outlet.
4. Turn controller on and select TUBING SIZE.
NOTE: If CAL LED is lit, that tubing size has been previously field
calibrated. If LED is not lit, the drive is operating with the built-in factory
calibration. To clear a field calibration, press and hold the CAL switch
until the CAL light goes out. This will take about 3 seconds. To recalibrate
for better accuracy, see Calibration section.
5. MODE selection (INT, mA, V).
6. Select MOTOR DIRECTION (CW or CCW).
7. PRIME and CALibrate the pump (if required).
8. Press FLOW key and watch display to set the flow rate with
UP/DOWN keys.
9. Press STOP/START key to begin pumping.
NOTE: Under some circumstances, tubing may creep into pump. If this
problem occurs it can be remedied by installing a hose clamp or fitting
immediately upstream of and very close to the inlet port.
NOTE: Pump will restart automatically after a brownout or powerout condition.
Section 3
Operation
Controller Setup
A B C D E
F

1. Select correct tubing size and flow rate.
2. Press CAL, calibration volume appears.
3. Press STOP/START, the pump will use its stored memory to dispense
the specified calibration sample quantity. The pump will stop
automatically.
4. Weigh/measure the sample.
5. Use UP/DOWN arrow keys to correct the flashing display.
NOTE: If the adjusted calibration is too great, “Err” will appear in the
display. If this occurs, press the CAL control and repeat the calibration
procedure. The microprocessor will retain one special calibration value per
tubing size, even when power is turned off. The next calibration will
replace the existing value.
6. Press size to exit the calibration cycle.
1. To set the maximum flowrate for non-standard pumps or tubing sizes,
OTHER press CAL, then FLOW. The maximum flowrate will then
flash on the display.
2. Use UP/DOWN arrow keys to set desired flowrate.
3. Press SIZE to exit.
B/T®RAPID-LOAD®Peristaltic Pumps and Drive Operating Manual 3-3Cole-Parmer
Section 3
Operation
Maximum Flowrate
(OTHER Tubing)
Calibration

A first press of the DISP key results in the last entered dispense volume
being displayed. The “VOL” annunciator will illuminate and flash. The
INC/DEC keys are used to change the dispense volume, if desired. The
STOP/START key then initiates delivery of the set volume. The amount
remaining to be dispensed will be displayed during countdown. The
dispense function is exited by pressing any key except Increment,
Decrement, DISP, or STOP/START.
A second press of the DISP key causes the COPY annunciator to
illuminate and flash. The STOP/START key is then used to set the desired
volume without the need to know the volume in specific units. A third
press of the DISP key enters the volume dispensed. The COPY
annunciator stops flashing. The STOP/START key is then used to initiate
delivery of the copied volume. The number of copies dispensed will be
displayed after each dispense. The STOP/START key is used to pause the
copy dispense during dispensing; copy dispense can then be continued
using the STOP/START key.
A fourth press of the DISP key results in the last entered dispense time
being displayed. The SEC annunciator will illuminate and flash. The
INC/DEC keys are used to change the dispense time, if desired, from 1 to
9999 seconds. The STOP/START key then initiates delivery for the set
time interval. The remaining time will be displayed during countdown.
Pressing the DISP key a fifth time exits this mode.
Press and hold FLOW. After five (5) seconds, display will change to all
dashes. Then, while holding FLOW, press PRIME five (5) times.
The MODE “INT”: annunciator will flash when the keypad is locked.
Selectable input (0–20 mA, 4–20 mA, 0–10V DC )
±0.5% linearity control
2300V isolation potential
STOP/START; CW/CCW; PRIME via contact closure
3-4 B/T®RAPID-LOAD®Peristaltic Pumps and Drive Operating Manual Cole-Parmer
Section 3
Operation
DISPense/copy
Keypad Lockout
Enable/Disable
Remote Control