Cole Parmer Masterflex I/P 77600-62 User manual

OPERATING MANUAL
HIGH PERFORMANCE
PUMP HEAD
Model 77600-62
®
I/PI/P
®
A-1299-0756
Edition 08
Cole-Parmer
1-800-MASTERFLEX (627-8373) (U.S. and Canada only)
11 [phone] (Outside U.S.) • [phone] (Local)
www.masterflex.com • [e-mail]
Thermo Fisher Scientific
1-800-637-3739 (U.S. and Canada only)
11 [phone] (Outside U.S.) • [phone] (Local)
www.thermo.com • [e-mail]

SAFETY PRECAUTIONS
WARNING: Turn drive off before removing or installing tubing. Fingers
or loose clothing could be caught in the rollers.
WARNING: PRODUCT USE LIMITATION
This product is not designed for, nor intended for use in patient connected
applications; including, but not limited to medical and dental use and
accordingly, has not been submitted for FDA approval.
2
C-FLEX - Reg TM Consolidated Polymer Technologies, Inc.
NORPRENE, PHARMED, TYGON - Reg TM Saint-Gobain Performance Plastics Corp.
Trademarks bearing the ® symbol in this publication
are registered in the U.S. and in other countries.
NOTE: Use only MASTERFLEX®precision tubing with MASTERFLEX®pumps to
ensure optimum performance. Use of other tubing may void applicable
warranties.
EXPLANATION OF SYMBOLS
CAUTION: Risk of danger. Consult the Operator's Manual for
nature of hazard and corrective actions.
CAUTION: Risk of crushing. Keep fingers away from rotor while
pump is in operation. Stop pump before loading or unloading tubing.

SPECIFICATIONS
Typical Flow, Pressure and Vacuum Data, (CW Direction):
Flow rate Discharge Pressure* Vacuum* Suction Lift*
@20 rpm @ 650 rpm Continuous Intermittent @ 650 rpm @ 650 rpm
L/min L/min psig (bar) psig (bar) in (mm) Hg ft (m) H20
I/P ®70 .26 8 25 (1.7) 40 (2.7) 26 (660) 29 (8.8)
I/P ®88 .40 13 20 (1.4) 35 (2.4) 26 (660) 29 (8.8)
I/P ®89 .52 17 15 (1.0) 20 (1.4) 24 (610) 27 (8.3)
Number of rollers: 3
Occlusion: Fixed
Maximum pump speed (rpm): 650
Nominal torque load-running: up to 600 oz-in (43 kg-cm)
Housing materials: Stainless steel (SS), polyester (PE) body and
tubing bed, polypropylene (PP) knob
Roller/bearing materials: Stainless Steel (SS)/Sealed Stainless Steel
Rotor materials: Stainless Steel (SS)
Operating Temperature‡:32°F to 104°F (0°C to 40°C)
Storage Temperature: -40°F to 149°F (-40°C to 65°C)
Humidity: 5% to 95% (non-condensing)
Dimensions (W × H × D):
Operating: 7.5 in × 7.0 in × 6.0 in (191 mm × 178 mm × 152 mm)
Open: 8.7 in × 7.0 in × 10.0 in (221 mm × 178 mm × 254 mm)
Weight: 8 lb (3.63 kg)
* As tested with NORPRENE®, PHARMED® BPT, and TYGON®tubing.
Values will be less with silicone and C-FLEX®.
‡ Use in this temperature range for continuous duty operation with no decrease in performance or product life. Pump
Heads will work outside this range with some possible reductions in performance or product life.
Pump Head number Pump Material Occlusion Shaft Length I/P®Tubing
77600-62 PE/SS Fixed Short I/P ®70, 88, 89
3
I/P ®
Tubing

INTRODUCTION
The MASTERFLEX®I/P®High Performance Pump Head delivers in excess of
17 L/min flow at normal MASTERFLEX operating speeds and pressures. It is
designed for optimal pumping in the clockwise direction. There are two mounting
positions. Tubing entry and exit are either on the left side or on top of the pump
when mounted on a MASTERFLEX®I/P®drive. The pump will operate with any
MASTERFLEX®I/P®drive that accepts two or more Pump Heads. However,
maximum operating pressure depends on the drive and tubing material selected,
as shown below.
SETUP AND OPERATION
Pump Drive Compatibility
The High Performance Pump Head has a standard shaft interface to
accommodate MASTERFLEX®I/P®Pump Drives.
Mounting Pump Head to Drive
1. Check that pump drive is turned OFF.
2. Make sure the plastic tang boot (see Figure 4) is installed on the pump shaft
tang.(Operation without the boot could cause damage to the pump shaft.)
3. Align pump shaft tang with slot in motor shaft.
4. Secure pump to pump drive with the four mounting screws (furnished).
a. For left side tubing entry and exit, use round mounting holes.
b. For top tubing entry and exit, use hexagonal mounting holes.
c. When using MASTERFLEX console drives, 07549 series, mount the pump
according to Figure 1. Use the holes labeled “A” for left tubing entry/exit
pump orientation; use holes labeled “B” for top entry/exit orientation.
Selecting Tubing
Pumps accept only I/P®70, I/P®88 and I/P®89 tubing. Use only MASTERFLEX
tubing which is surface printed with the tubing designation.
4
800
torque (oz-in) at 650-rpm
700
600
500
400
300
200
100
0
0 5 10 15 20
continuous pressure (psig)
25
TYGON LFL
SILICONE
NORPRENE
.31 hp (07549-12)
.25 hp (07549, 07583 and 77410 series)
17 LPM – size 89 tubing
.50 hp
.20 hp (07591, 07592 series)

Figure 1. Mounting Holes for Console Drive, 07549 Series
Loading Tubing
WARNING: Turn drive off before removing or installing tubing.
Fingers or loose clothing could be caught in the rollers.
1. Rotate tubing retainer knob, Figure 2, counterclockwise to release retainer,
then pull to open cover.
2. Lift latch to open occlusion bed.
Figure 2. High Performance Pump Head
5
Latch
Occlusion Bed
Cover
Tachometer Opening
Tube Retainer Knob

3. Insert the MASTERFLEX tubing inside tubing guide and around rotor with the
ends of the tubing extending out the tubing entrance and tubing exit as
shown in Figure 3. Position tubing on center of roller.
4. Press the occlusion bed against the tubing and snap the latch closed, using
latch slot 1 as shown in Figure 3.
5. Close the cover, and then pull the tubing snug (do not stretch) around the
rotor assembly.
6. Tighten the tubing retainer by rotating the tubing retainer knob clockwise
sufficiently to prevent the tube from moving.
7. Start the drive. Let the pump rotor turn at least one revolution to break in the
tubing, before turning off the drive.
8. Unlatch the bed from slot 1, and relatch using slot 2. Pump is now ready for
operation.
Figure 3. Loading Tubing
Operation
1. Connect pump tubing to desired source and destination.
2. Start pump drive and set desired speed.
6

MAINTENANCE
Maintenance is limited to replacement of the parts listed in the replacement parts
list and cleaning the Pump Head.
Replacement Parts
REF DESCRIPTION ORDER NUMBER
A Rotor/Body Kit 77600-69
B Tubing Retainer Kit 77600-66
C Occlusion Bed Assembly Kit 77600-67
D Tang Boot 77600-02
E Mounting Screws (not shown) 77600-01
Figure 4. Exploded View Pump
NOTE: Inspect the tang boot after 2000 hours of operation and replace if
necessary.
Cleaning Pump Head
Use mild detergent with water to clean the pump and rotor assembly. Do not
immerse nor use excessive fluid.
7

8
Printed in U.S.A.
WARRANTY
Use only MASTERFLEX precision tubing with MASTERFLEX pumps to
ensure optimum performance. Use of other tubing may void applicable
warranties.
The Manufacturer warrants this product to be free from significant deviations from
published specifications. If repair or adjustment is necessary within the warranty
period, the problem will be corrected at no charge if it is not due to misuse or
abuse on your part, as determined by the Manufacturer. Repair costs outside the
warranty period, or those resulting from product misuse or abuse, may be
invoiced to you.
The warranty period for this product is two (2) years from the date of
purchase.
RETURN OF ITEMS
To limit charges and delays, contact the seller or Manufacturer for authorization
and shipping instructions before returning the product, either within or outside of
the warranty period. When returning the product, please state the reason for the
return. For your protection, pack the product carefully and insure it against
possible damage or loss. Any damages resulting from improper packaging are
your responsibility.
TECHNICAL ASSISTANCE
If you have any questions about the use of this product, contact the Manufacturer
or authorized seller.
Cole-Parmer
1-800-MASTERFLEX (627-8373) (U.S. and Canada only)
11 [phone] (Outside U.S.)
[phone] (Local)
www.masterflex.com
[e-mail]
Thermo Fisher Scientific
1-800-637-3739 (U.S. and Canada only)
11 [phone] (Outside U.S.)
[phone] (Local)
www.thermo.com
[e-mail]