Cole Parmer Masterflex Catalyst FH10 Microflex User manual

OPERATING MANUAL:
FH10
Pump System
®
Model 77720-00
Model Nos.
77720-00
77720-02
77720-04
A-1299-7290
Edition 01
(US & Canada only) Toll Free 1-800-MASTERFLEX • 1-800-637-3739
(Outside US & Canada) 1-847-549-7600 • 1-847-381-7050
E-mail: techinf[email protected]
www.masterflex.com • www.coleparmer.com

Cole-Parmer
A-1299-7290
01 19714 2014-10-27 First Edition SR
REV ECR/ECN DATE DESCRIPTION By
Preface
FH10 MICROFLEX®Pump System Operating Manual ii
Preface
© 2014 Cole-Parmer Instrument Company LLC. All rights reserved.
NORYL – Reg TM General Electric Company
C-FLEX, PHARMED, TYGON – Reg TM Saint-Gobain Performance Plastics Corp.
VITON – Reg TM E.I. duPont DeNemours & Co.
These products are covered by one or more of the following U.S. and corresponding foreign patents: D605,286S.
Trademarks bearing the ®symbol in this publication are registered in the U.S. and in other countries.
PUMP FOR LIQUIDS
ORIGINAL INSTRUCTIONS

DANGER: Remove power from the Pump System before any
cleaning operation is started.
WARNINGS: Tubing breakage may result in fluid being
sprayed from pump. Use appropriate measures to protect
operator and equipment.
Before installing tubing into the Pump Head remove power or
shut off the drive. Fingers or loose clothing could be caught in
the rollers.
CAUTIONS: Tubing for use with the MICROFLEX Pump Systems
is Microbore Autoanalysis Tubing. See Appendix A for
specifics. Use of tubing other than that specified will result in
poor pumping performance and/or pump system damage and
voiding of applicable warranty.
Do not pull the tubing too tight. Do not pinch the tubing to
cause it to be closed off.
CAUTION: Risk of Danger. Consult Operator’s manual for
nature of hazard and corrective actions.
CAUTION: Risk of crushing. Keep fingers away from rotor
while pump is in operation. Stop pump before loading or
unloading tubing.
CAUTION: Hot Surface. Do not touch.
CAUTION: Risk of electric shock. Consult Operator’s manual
for nature of hazard and corrective actions.
These products are not designed for, nor intended for use in
patient connected applications; including, but not limited to,
medical and dental use, and accordingly have not been
submitted for FDA approval.
Cole-Parmer FH10 MICROFLEX®Pump System Operating Manual iii
Preface
Safety Precautions
SAFETY
PRECAUTIONS
Explanation of
Symbols
WARNING:
Product Use
Limitation

FH10 MICROFLEX®Pump System Operating Manual vCole-Parmer
Table of Contents
Page
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
INSTALLATION AND SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Selecting Tubing Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Customer Selectable Orientation of Pump Head . . . . . . . . . . . . . . . . . . . . . .2-1
Installing Tubing in Pump Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Connecting Primary Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Remote DC Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Remote Start/Stop Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Turning Pump System On and Selecting Direction of Operation . . . . . . . . . .3-1
Setting Pump Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Priming Pump System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
REPLACEMENT PARTS and ACCESSORIES . . . . . . . . . . . . . . . . . . . . . .5-1
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
WARRANTY, PRODUCT RETURN and TECHNICAL ASSISTANCE . . . .7-1
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
Product Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
APPENDIX A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
Available Microbore Autoanalysis Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
Tubing Flow Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
Section 1
Section 2
Section 3
Section 6
Section 8
Section 7
Section 4
Section 5
Table of Contents

Figures
Page
FH10 MICROFLEX Pump System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Pump – Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Pump – Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Door Open - Occlusion Bed has no Tubing Contact . . . . . . . . . . . . . . . . . . . .2-2
Door Closed - Automatically Sets Occlusion Bed . . . . . . . . . . . . . . . . . . . . . .2-3
FH10 MICROFLEX®Pump System Operating Manual viiCole-Parmer
Figures

FH10 MICROFLEX®Pump System Operating Manual 1-1Cole-Parmer
Section 1 Introduction
The FH10 MICROFLEX Pump System is designed to pump fluid
through Microbore tubing by means of peristaltic action at very low flow
rates. It is ideal for sanitizers, reagent dispensing, analyzers, printing
systems, controlled feeding and non-human infusion procedures.
The FH10 MICROFLEX Pump System accommodates one tube at
controlled speeds as low as 1.7 rpm. Tubing is held in place by spring-
loaded Tubing Retainers. For a list of tubing sizes for use with the Pump
System, refer to Appendix A.
Figure 1-1. FH10 MICROFLEX Pump System
The self-closing Occlusion Bed allows quick loading or changing of tubing .
The Pump Head rotor contains four rollers for minimum pulsation. All
units operate from an external DC power supply. The AC models are
supplied with a Universal Power Supply, which provides a DC output for
connection to the pump drive.
GENERAL
DESCRIPTION
Universal Power Supply

The single-turn, adjustable Speed Control, Figure 1-2, provides variable
flow-operation. The green PWR On indicator lights whenever the pump
is operating. The Power On/Direction Switch turns power on when
either clockwise or counterclockwise pump rotor direction is selected. The
▶▶ Button is used for priming and purging and operates the pump at
maximum speed while depressed.
Figure 1-2. Pump – Front Panel
The Rear Panel, Figure 1-3, contains a DC Power Input jack for
connection of primary power and a 4-terminal barrier strip for connection
of Remote Start/Stop and for a Backup DC supply.
Figure 1-3. Pump – Rear Panel
1-2 FH10 MICROFLEX®Pump System Operating Manual Cole-Parmer
Section 1
Introduction
GENERAL
DESCRIPTION
(continued)
DC Power Input,
2.5 mm Coaxial Receptacle
Backup
DC
Input
Remote
Start/Stop
Input
Shorting Bar
+
-
PWR On Indicator
▶▶ : Press and hold to
prime or purge pump
Speed Control: Provides
variable flow adjustment
Power On/Direction Switch
Pump Assembly

FH10 MICROFLEX®Pump System Operating Manual 2-1Cole-Parmer
Section 2 Installation and Setup
Use only Microbore Autoanalysis tubing with MICROFLEX pumps to ensure
optimum performance. Use of other tubing may void applicable warranties.
Appendix A provides a list of tubing sizes which will work efficiently with
the FH10 MICROFLEX Pump System. This list includes tubing
diameters, flow rates in µL/min and the maximum flow rates at 10 rpm,
80 rpm and 300 rpm. Tubing is listed by part number.
The Pump Head as supplied from the factory is orientated such that the
tubing exits the left hand side of the FH10 MICROFLEX Pump System.
The orientation of the Pump Head can be changed as follows.
1. Remove the 4 screws (see Figure 2-1) on the face of the unit holding
the pump mounting plate in place. Retain the 4 screws for reassembly.
2. Rotate the Pump Head by turning it in the orientation desired. DO
NOT PULL OUT THE PUMP, only rotate it. Some resistance to
rotation will be felt.
3. Reinstall the 4 screws into the pump mounting plate and tighten.
Selecting Tubing Size
Customer Selectable
Orientation of Pump
Head
Setup

WARNING: Before installing tubing into the Pump Head remove
power or shut off the drive. Fingers or loose clothing could be
caught in the rollers.
1. Place the Power On/Direction Switch, Figure 1-2, in the center (Off)
position.
2. Open the Door, Figure 1-2, by grasping the finger recesses on either
side and pulling away from the pump.
3. Occlusion Bed releases automatically when Door is opened, Figure 2.1.
Figure 2-1. Door Open - Occlusion Bed has No Tubing Contact
4. After cutting the desired length of tubing, place the tube onto the rotor
allowing the tube to naturally curve around the rotor. Insert one side of
the tubing into tube retainer by moving the retainer toward the center of
the pump and placing tubing in the v-notch of the retainer. Release the
retainer so that the tubing is secured in place. Repeat for the other Tubing
Retainer. The tubing should be stretched slightly around the rollers so that
there is no excess tubing between the Rollers and Retainers, Figure 2-1.
Tubing
Retainers
Rollers Occlusion
Bed
2-2 FH10 MICROFLEX®Pump System Operating Manual Cole-Parmer
Section 2
Installation and Setup
Installing Tubing
in Pump Head
Occlusion Bed
sets in place
automatically
as Door
closes

5. As you close the door you will notice the occlusion bed moves toward
the rotor and contacts the tubing. Once the door is closed and it
appears to have any excess tubing, open the door and remove excess by
opening one of the retainers and gently pulling on the tube. Next,
release the retainer and close door, Figure 2-2. Repeat again if necessary.
Figure 2-2. Door Closed - Automatically Sets Occlusion Bed
CAUTION: Do Not pull the tubing too tight. Do not pinch the
tubing to cause it to be closed off.
6. When pump and tubing are in place, turn the pump "ON" and let
the unit rotate a few turns. The tubing may bunch up, you will need
to take up the slack, see note in Step 5.
Connect the external power supply to the applicable input voltage source
and the output of the external power supply to the DC input connector
on the pump unit.
NOTE: The Power Supply output connection is center positive (+).
Terminals 1 and 2 on the rear panel barrier terminal strip, Figure 1-3,
provide a means for connecting a remote DC power source. The positive
(+) terminal is terminal 1. The negative (–) terminal is terminal 2.
NOTE: Input voltage must not exceed 15V DC or equipment may be
damaged. A minimum of 11V DC is required for proper operation.
FH10 MICROFLEX®Pump System Operating Manual 2-3Cole-Parmer
Section 2
Installation and Setup
Installing Tubing
in Pump Head
(continued)
Connecting
Primary Power
Remote DC Power
Connection
Occlusion Bed
sets in place
automatically
as Door closes
Occlusion
Bed

Terminals 3 and 4 on the rear panel terminal strip, Figure 1-3, are used for
remote start/stop operation. Pump direction and speed are not remotely
controllable. In non-remote operation, these terminals are connected
together by a Shorting Bar.
For remote control by switch closure, remove the Shorting Bar and
connect the two terminals of the remote control switch to terminals 3
and 4. A closure of the remote control switch contacts will start the
Pump System. Opening the contact will stop the Pump System.
2-4 FH10 MICROFLEX®Pump System Operating Manual Cole-Parmer
Section 2
Installation and Setup
Remote Start/Stop
Connection

FH10 MICROFLEX®Pump System Operating Manual 3-1Cole-Parmer
Turning Pump System
On and Selecting
Direction of
Operation
Section 3 Operation
This section describes the procedures for obtaining desired performance.
Flow rate is determined by the drive speed and the tubing size.
WARNING: Tubing breakage may result in fluid being sprayed
from pump. Use appropriate measures to protect operator and
equipment.
The Pump System can be set to operate in either a clockwise or a
counterclockwise direction. The same control used to select direction also
turns power on or off. Select direction of pump operation desired. PWR
indicator should light.
Pump speed is controlled by the variable Speed Control. Turning the
control clockwise increases the speed. Tube life is decreased with increased
operating speed.
The ▶▶ push button is used for priming and purging the Pump System.
When ▶▶ is depressed, the pump operates at maximum speed in the
selected direction until the button is released. Approximately two feet of
tubing length can be filled or emptied per minute using the ▶▶ push
button on the 10 rpm units.
Setting Pump Speed
Priming Pump System

FH10 MICROFLEX®Pump System Operating Manual 4-1Cole-Parmer
Section 4 Maintenance
DANGER: Remove power from the Pump System before any
cleaning operation is started.
Clean exterior surfaces of case, control panel and pump rollers using a dry
or damp cloth. Never immerse nor use excessive fluid.
Cleaning

FH10 MICROFLEX®Pump System Operating Manual 5-1Cole-Parmer
Section 5 Replacement Parts and Accessories
Description Part No.
Knob 110199
Shorting Bar A-4402
Pump Head Assembly - 3 Roller 111004-CR
Pump Head Assembly - 4 Roller 111005-CR
Description Part No.
Universal Power Supply 100-240V AC 77200-07
Line Cord, Australia 50001-60
Line Cord, Denmark 50001-62
Line Cord, India 50001-64
Line Cord, U.S. Std 115V 50001-68
Line Cord, Israel 50001-69
Line Cord, Europe 50001-70
Line Cord, England 50001-72
Line Cord, Switzerland 50001-74
Line Cord, Italy 50001-76
Line Cord, U.S. 230V 50001-78
Replacement Parts
Accessories