Collomix AOX-S User manual

Collomix GmbH Rotaon mixer
85080 Gaimersheim AOX-S
Art.no. 37125 Rev. 3
Operang instrucons
Rotaon mixer
AOX-S (110 V US-Version)
Store the operang instrucons readily
available at the machine.
Translaon of original operang instruc-
ons en - English, Rev. 3 - 2016

Art.no. 37125 Rev. 3 Page 2
Control elements
Collomix GmbH Rotaon mixer
85080 Gaimersheim AOX-S
1Bucket holding xture 7Mixing tool motor
2Mixing bucket 8Sucon nozzles for vacuum
3Belt eyelet 9Scraper
4KR mixing tool 10 On/O switch
5Mixing tool holding xture 11 Transport handle
6Swivel arm 12 Mains plug
AOX in closed state
Mixing tool KR (70151):
Mortar, screed, concrete (-8 mm), chalk/gyp-
sum plasters, lightweight masonry mortar,
epoxy resin mortar, plasc adhesive mortar,
le adhesive
Mixing tool DLX (70149):
Thin-bed mortars, slurries, membrane and
levelling compounds, liquid plascs,
aqueous dispersions
1
2
3
4
6
7
8
9
10
11
12
5

Collomix GmbH Rotaon mixer
85080 Gaimersheim AOX-S
Art.no. 37125 Rev. 3 Page 3
Technical data:
Large mixing bucket: 17 gal.
Usable quanty: 10.5 gal.
Rotary plate motor: 0.55 kW/0.75 hp / 110 VAC 60 Hz
Mixing bucket speed: 18 rpm
Mixing tool motor: 1.1 kW/1.36 hp / 110 VAC 60 Hz
Mixing tool on-load speed: 610 rpm
Weight: 128 lbs
Dimensions: 23.6” x 32.2” x 34.3”
Noise level in accordance with EN 60745 87 dB
Sound power level in accordance with EN 60745 98 dB
Uncertainty K = 3 dB
Scope of delivery
Machine with two mixing tools,
1x special 65 l mortar bucket,
2 x open-end wrenches SW 22 and SW 24
1x operang instrucons
Consumables
The following consumables are available:
Part Art. no.
Mixing bucket, 17 gal. 60403
AOX-DLX mixing tool 70149
AOX-KR mixing tool 70151
Transport informaon
The device can be moved by one person on an even surface using the foldable handle.
The machine weighs 112.5 lb.
The machine must always be suciently secured using a transport strap or similar for vehicle transport.
Only aach the strap as shown in the images.
R

Collomix GmbH Rotaon mixer
85080 Gaimersheim AOX-S
Art.no. 37125 Rev. 3 Page 4
About this document
These instrucons use symbols and labels that help you nd informaon quickly. Read the respecve
explanaons in the following secon. Read the safety and warning informaon in these instrucons par-
cularly thoroughly. You can nd the safety informaon starng from page 5. Refer to the chapter intro-
ducons and passages leading up to instrucons for warnings.
The copyright for images and texts remains with Collomix GmbH.
You must read the operang instrucons prior to inial commissioning. Observe the safety informaon.
Keep for future use. This documentaon is not monitored by a change service.
Signs and symbols
Warnings
The following symbols and signal words are used in this documentaon.
Symbol Meaning
DANGER If this signal word is used, death or serious injuries will occur if the respecve precauon-
ary measures are not observed.
WARNING If this signal word is used, death or serious injuries may occur if the respecve precau-
onary measures are not observed.
CAUTION If this signal word is used, minor injuries may occur if the respecve precauonary meas-
ures are not observed.
ATTENTION If this signal word is used, malfuncons or material damage may occur if the respecve
precauonary measures are not observed.
IMPORTANT If this signal word is used, operang ps or cross-references will follow.
Structure of warnings
DANGER
The rst line describes the type and source of the danger
The second line describes the consequences if no danger prevenon measures are taken.
 The last line describes danger prevenon measures.
WARNING
Risk of injuries due to non-observance of the safety symbols
Non-observance of the warnings on the device and in the operang instrucons can lead to injuries
and further dangers.
 Observe the warnings on the device and in the operang instrucons.
Symbol Explanaon Symbol Explanaon
Observe informaon Pull the mains plug aer every use. Pull the
mains plug prior to opening the housing.
Symbol Explanaon Symbol Explanaon
Warning against a dan-
ger point
Warning against dangerous electrical
voltage
The following special safety symbols are used in respecve passages in these operang instrucons:
Mandatory signs

Collomix GmbH Rotaon mixer
85080 Gaimersheim AOX-S
Art.no. 37125 Rev. 3 Page 5
Safety informaon
Read and observe this information prior to using the device! Non-observance can result in direct
consequences for your health and physical integrity , as well as for the health and physical integrity
of third parties.
XThe machine may only be used and maintained by persons familiar with the operating instructions
and the applicable regulations regarding occupational safety and accident prevention.
XThe machine may only be used in proper technical conditions as well as for the intended purpose
and in a safety- and danger-conscious manner. In particular, damage that can impact the safety
must be corrected immediately.
XWear tight-fitting clothes, safety shoes and no jewellery during work. Wear a hairnet for long hair.
XWear a dust mask to protect against dust that develops in the vicinity of the mixer.
XWear hearing protectors while working with the machine.
XEnsure the device is secured safely.
XObserve the electrical regulation at the usage location when setting up the device.
XMake sure that the voltage indicated on the rating plate matches the mains voltage.
XAlways pull the mains plug during non-operation, maintenance or when replacing the mixing tool.
XOnly use approved cables that are labelled accordingly when working outside.
XDo not disconnect the plug from the socket by pulling on the cord. Protect the cable against heat,
oil and sharp edges.
XDo not connect the device to standard electrical sockets. Always connect the devices via a residual
current device (RCD) with a response current of 30 mA or less.
XIf a cable reel is used, the cable must be fully unwound. There is a risk of a cable fire due to heating.
A loss of power may occur as well, leading to the undervoltage protection being triggered.
XKeep the device away from rain and moisture. Water penetration into an electric device increases
the risk of an electric shock.
XDo not operate the device in rooms with flammable atmosphere. Risk of explosion! Do not mix any
solvent-containing substances with a flash point below 70°F /21 °C.
XDo not reach with your hand or objects into the mixing vessel during ongoing mixing operation.
Risk of crushing!
XWait, until the device and/or tool comes to a complete standstill. Rotating tools can get stuck and
cause injuries or damage.
XAcute risk of accidents and injuries if the safety functions are disabled on purpose.
XDo not clean the machine with water or any other liquids – risk of electric shock!
XElectrical operating equipment must be subjected to a regular inspection by an electrician.
XOnly remove material samples with the device at a standstill.
For your safety
The AOX-S mixer was developed, produced and tested complying with the fundamental safety require-
ments. Despite that, there are residual risks.
• For this reason, read the operang instrucons prior to operang the machine
• Store the operang instrucons readily available at the machine.
• Pass on the operang instrucons to any subsequent owners
• Despite all precauons taken, non-obvious residual risks may exist. Residual risks can be reduced by
observing the safety informaon, the intended use and the operang instrucons as a whole.

Collomix GmbH Rotaon mixer
85080 Gaimersheim AOX-S
Art.no. 37125 Rev. 3 Page 6
Intended use
Foreseeable misuse
The AOX-S model is a mixing device for mixing:
• Mineral mortar, plasters and adhesives
• Low-viscose, self-levelling oor coangs,
• Cement-based levelling compounds and oang screed
• Epoxy resin mortar
• Small amounts of concrete or substances that are similar to concrete with low aggregate levels
• Liquid plascs
as they are used in the construcon industry.
Dierent mixing tools can be used for specic materials:
KR mixing tool: various mortars, screed, concrete (-8 mm), chalk/gypsum plasters, lightweight masonry
mortar, epoxy resin mortar, adhesive mortar
DLX mixing tool: Thin-bed mortars (for bricks), ller and levelling compounds, bonding agents, coangs
The recommended mixing capacity amounts to a maximum of 50 litres per mixture/max. 2 sacks (ma-
terial-dependent). It is recommended to test the suitability and necessary material mixing me when
you start the work.
Observe the processing informaon of the material manufacturer regarding the used material.
Any other use of the machine or any use beyond this scope is considered unintended and thus improp-
er. Safety and its protecon can be impacted in this case. Collomix GmbH shall not be liable for any
resulng damage. Intended use also includes:
• Compliance with all informaon in the operang instrucons
• Compliance with all safety informaon
• Compliance with inspecon and maintenance work.
The user shall be liable for damage resulng from non-intended use.
Reasonably foreseeable misuse that could result in danger for the user, third pares or the machine in-
cludes:
• Use of the machine and its accessories contrary to the intended use.
• Operaon of the machine using a mixing tool dierent from the specied one.
• Use of damaged containers or containers not suitable for the mixer.
• Mixing plasc or highly viscose materials.
• Mixing of explosive substances.
• Mixing of electrically conducng substances.
• Mixing of chemically aggressive substances and corrosive liquids.
• Mixing of food items.
• Operaon of the machine outside of the physical usage limits described in chapter “Intended use”.
• Operaon of the machine without the intended mixing bucket or with an unsuitable container
• Operaon of the machine in the maintenance posion (drive unit folded up)
• Bucket overlling
• Use of water jets or high-pressure cleaners for cleaning
• Changes to the mixer as well as add-ons or retrots without previous agreement with Collomix GmbH.
• Operaon of the machine contrary to the provisions of the operang instrucons with respect to safe-
ty informaon, installaon, operaon, maintenance, setup and malfuncons.
• Bypassing or disabling of safety and protecon devices of the machine.
• Operaon of the machine in the case/with obvious malfuncons
• Repair, cleaning and maintenance work without disconnecng the mixer from the power supply

Collomix GmbH Rotaon mixer
85080 Gaimersheim AOX-S
Art.no. 37125 Rev. 3 Page 7
Commissioning
The device is delivered ready for operaon in carton packaging. The net weight is 112.5 lb.
The machine and power cable must always be checked for damage prior to commissioning.
Check that the mixing tool is mounted correctly.
Check that the voltage indicated on the type plate matches the mains voltage.
Connect the machine connector to the power supply socket using a suitable extension cord (typeSJNW
3x13 AWG. It must be ed with a residual current interrupon system (RCD e.g. earth leakage circuit
breaker).
A deduster can be connected to the mixer via the Ø 35 mm / 1.38” adapter to reduce the dust load that
personnel are exposed to on the construcon site. This deduster should be equipped with a ne lter
system to stop the dust accordingly.
Operaon
XWhen the device is in an open state, ll the mixing bucket with water and the mixing material.
XPress the green START buon "I"– the mixing bucket will start to turn.
XFold down the swivel arm with the mixing tool and submerge it in the mix; the mixing tool starts.
Through the rotaon of the bucket, the mix is guided to the mixing tool.
XPress the red OFF buon "0" to terminate the mixing process. The machine stops.
XAlternavely: The mixing tool drive is switched o as soon as the swivel arm is lied. The bucket
connues to turn. Switch it o via the red STOP buon "0".
XIMPORTANT!
Please remove the full bucket using the trolley (accessory). Do not li the full bucket out of the
machine by yourself.
XChange the mixing tool with an open-end wrench on the hexagonal holding xture of the tool and
posion on the agitator sha and remove.
XThe recommended ll level of the mixer is dependent on the density and viscosity of the material.
A test mixture is recommended in individual cases.
XThe bucket including the ready-mixed material can be lied out of the machine using a trolley and
can then be moved to the intended locaon.
WARNING
Risk of injuries due to rotang mixing tool.
Do not reach into the mixing drum or handle tools in the mixing drum during mixing.
The machine must only be used with the mixing bucket provided.
Mains plug
Deduster connecon
ON/OFF switch
Replace the mixing
tool

Collomix GmbH Rotaon mixer
85080 Gaimersheim AOX-S
Art.no. 37125 Rev. 3 Page 8
Troubleshoong
The machine is fitted with an undervoltage trigger. If it triggers, the machine is stopped. This may occur
due to the following reasons:
• Voltage drop in the mains supply
• Supply cable too long
• Power supply disconnected
Restart after the malfunction is corrected.
The thermal circuit breaker on the motor switches off if the bucket drive is overloaded due to an excess
of mixing material or if the mix is too viscous. Reduce the amount of mixing material and allow the
motor to cool down. The start again.
If the mixing tool motor switches itself off, check the length of the carbon brushes. They switch them-
selves off automatically. Check the carbon brushes for ease of movement and clean, if required.
Care and maintenance
The mixer must always be disconnected from the power supply by pulling the mains plug prior to any
maintenance and cleaning work.
Clean the machine immediately aer use. Never clean with running water. Placing some wet sand in a
bucket can help clean the mixing tool. Allow to run briey and the mixing tool will be clean.
Ensure the machine and control elements are kept clean and fully funconal. Regularly grease moveable
parts with ESSO EP 2 or Mobilux EP 2.
Replace damaged or bent machine parts.
The ventilation openings on the mixing tool drive must be kept clean and clear to ensure sufficient
cooling. Blocked ventilation openings will lead to the destruction of the device.
The mixing tool drive has carbon brushes that switch off automatically. The machine switches off when
the minimum length is reached. Ensure carbon brushes are replaced by a qualified electrician.
Repairs or funconal faults to the electric system must only be carried out by authorised workshops.
Worn mixing buckets should only be replaced with the Collomix original mixing bucket, Art. no. 60403.
Correct funconing is only guaranteed with this bucket.
Repair
Have repairs on the electrical system only performed by expert personnel or Collomix Factory Service.
Only use original Collomix accessories and spare parts.
DANGER
Danger to life due to dangerous electrical voltage
Never open the covers or safety devices of the machine. Repairs may only be performed by trained
expert personnel. After repair completion, verify and document the proper condition of all safety
devices and the electrical equipment.
Do not reconstruct, change or remove safety-relevant parts!
Additional add-ons may not impact safety and must be approved by the manufacturer.

Collomix GmbH Rotaon mixer
85080 Gaimersheim AOX-S
Art.no. 37125 Rev. 3 Page 9
Disposal
The device, accessories and packaging should be disposed of in an environmentally friendly
way. Do not dispose of in household waste.
Electric devices do not belong in the household waste. Non-functional equipment can be
recycled at public collection centres for electrical waste.
Warranty
The manufacturer grants a 24 months warranty covering manufacturing and material defects
for this device. Please enclose proof of purchase with a warranty claim.
Any warranty and liability claims are excluded in the case of personal injuries and/or material
damage, if they are caused by one or several of the following causes:
• Unintended use of the machine
• Improper commissioning, operaon and maintenance of the machine
• Damage due to excessive contaminaon and/or insucient cleaning.
• Unauthorised structural changes of the machine
• Improperly performed repairs and/or use of third-party spare parts.
Declaraon of EC Conformity
We hereby declare on our sole authority that this product complies with the following stand-
ards or normave documents: EN 12100, EN 60204-1; EN 60745-1:2009; EN 60745-2-1:2010;
EN 55014, EN 61000-3-2; EN 61000-3-3
as per the provisions of Direcves 2014/30/EU, 2006/42/EC, 2011/65/EC
Gaimersheim, 20/04/2016
Alexander Essing, Execuve Management
Technical documentation to be requested from”
Collomix GmbH
Technical Development Department
Daimlerstr. 9, 85080 Gaimersheim
Germany

Collomix GmbH Rotaon mixer
85080 Gaimersheim AOX-S
Art.no. 37125 Rev. 3 Page 10

Collomix GmbH Rotaon mixer
85080 Gaimersheim AOX-S
Art.no. 37125 Rev. 3 Page 11

Collomix GmbH Rotaon mixer
85080 Gaimersheim AOX-S
Art.no. 37125 Rev. 3
Manufacturer:
Collomix GmbH
Daimlerstraße 9
85080 Gaimersheim
Germany
Telephone: [phone]
Fax: [phone]
inf[email protected]
www.collomix.com
Made in Germany
Art.no. 07039 - Subject to changes © Collomix GmbH, Germany