Collomix Collomatic XM 2-650 User manual
Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Item no.: 39,014/015/016 Rev. 05-16 Page 1
Operating instructions
(Original Operating Instructions – German)
Collomix GmbH
Daimlerstraße 9
85080 Gaimersheim, Germany
Telephone: 08458 / 3298-0
www.collomix.com
Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 2 Rev 05-16 Item no.: 39,014/015/016
Contents
Page
1.1 Technical data 4
1.2 EC declaration of conformity 4
5
6
3.1 Responsibility of the operator 7
4. Intended use 8
4.1 Liability and warranty 8
9
5.1 Delivery 9
5.2 Manually moving the device 9
5.3 Transport by crane or lifting gear 9
9
10
7.1 Assembly, 65-litre buckets 10
7.2 Assembly, 90-litre buckets 10
7.3 Handling 11
12
8.1 Equipping options 12
8.2 Height adjustment of the mixing tools 12
8.3 Changing the mixing tools 12
8.4 Edge scraper 13
Using the correct mixing bucket 13
Power connection 13
14
11.1 Opening and closing the device 14
11.2 Switching on 14
11.3 Stop 14
11.4 Setting the time selector switch 15
16
12.1 Protective cage 16
12.2 Safety circuit 16
12.3 Main switch / EMERGENCY OFF switch 16
Troubleshooting 17
14. Care and maintenance 18
19
15.1 Electrical circuit diagram 19
Exploded drawing of transport trolley 20
Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Item no.: 39,014/015/016 Rev. 05-16 Page 3
1. Overview
1. Mixing tools Carrying handles, lockable
Rim scraper Connector plug
Protective hood 11. Control pin for the mixing bucket
4. Lock bar Transport trolley (accessories)
Handle Axle bracket with bucket stop
Bucket holder
7. Time selector switch Cantilever
8. Crane eye (2x) Container receptacle
Drawing explanation
11
7
4
1
8
14
Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 4 Rev 05-16 Item no.: 39,014/015/016
Type:
Mains voltage:
Rated output: 1.1 kW / 50 Hz 1.5 kW/50 Hz 1.5 kW/50 Hz
Protection: 16 amps. slow 16 amps. slow 16 amps. slow
Motor protection class: IP 54 IP 54 IP 54
Speeds of tools 2 x 185 rpm 2 x 185 rpm 2 x 185 rpm
1 x 670 rpm 1 x 670 rpm 1 x 670 rpm
Scraper speed 37 rpm 37 rpm 37 rpm
Adjustable mixing times: 90 / 180 sec. / Continuous operation 90 / 180 / Continuous operation 90 / 180 / Continuous operation
Total weight: approx. 105 kg approx. 105 kg approx. 117 kg
Sound pressure level: 70 dB (A) 70dB (A) 70dB (A)
Sound power level: < 85 dB (A) < 85 dB (A) < 85 dB (A)
COLLOMIX GmbH
PO Box 11 46, D-85078 Gaimersheim
Daimlerstr. 9, 85080 Gaimersheim, Germany
Telephone: 0 84 58 / 32 98-0
Fax: 0 84 58 / 32 98 30
E-Mail: inf[email protected]
1.1 Technical data
We hereby declare on our sole authority that this product complies with the following standards or normative documents: EN 12100,
EN 60745-1, EN 55014, EN 60204, EN 61000-4; EN 50581:2013-02 according to the provisions of directives 2014/30/EU, 2006/42/EG,
2011/65/EG
Collomix GmbH, Technical Development Department, Daimlerstr. 9, 85080 Gaimersheim, Germany,
Alexander Essing
Collomix GmbH, 2016-05-18
1.2 EC declaration of conformity
Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Item no.: 39,014/015/016 Rev. 05-16 Page 5
2. Explanation of the technical terms used
Direction in which the gearbox and the mixing tools rotate at three-phase current (only 400 volts)
Electric switch that switches a function on or off when the final position of a moving machine part
is reached.
The amount of flammable substances in the room air is so high that this can be ignited at any time
by an open flame or sparks.
Specially marked power distributor with special protective function, which protects against fault
currents (residual current protective device).
Type designation according to EC directive of a corresponding rubber hose supply line for higher
mechanical stresses
Cross section of a copper wire in the power cable
Tool that continuously moves along the edge of a container and pushes the material back to the
middle of the container.
Socket where the electricity is drawn
Threaded connection on the gearbox, for screwing on the mixing tools
Revolutions per minute
VDE
Association of German Electrical Engineers, also a recognised testing institute
Flow behaviour of material, low viscosity = thin,
high viscosity = thick, slow-flowing
Power cable
Mixing device with counter-working mixing tools as well as an edge scraper, which is evenly guided
through the mix.
Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 6 Rev 05-16 Item no.: 39,014/015/016
3. Safety Instructions
At the time of its development and production, the device is built according to the applicable and
recognised rules of technology and is considered operationally safe. However, this device may pose
hazards if it is used by improperly trained personnel improperly or not as intended.
The notes are marked in the text with the danger symbol.
The machine may only be used in proper technical conditions as well as for the intended purpose
and in a safety- and danger-conscious manner. In particular, damage that can impact the safety
must be corrected immediately!
Wear tight-fitting clothes, safety shoes and no jewellery during work. Wear a hairnet for long hair.
Ensure the device is secured safely.
The machine operation and loading only occur from the front.
Keep unauthorised persons away from your workplace.
Refrain from any working methods that are critical to safety!
Observe the electrical regulation at the usage location when setting up the device.
Do not disconnect the plug from the socket by pulling on the cord. Protect the cable against heat,
oil and sharp edges.
Only use approved cables that are labelled accordingly when working outside.
Do not connect the device to standard electrical sockets. Connection only via a special supply
point, such as site power distributor with earth leakage circuit breaker.
If a cable reel is used, the cable must be fully unwound. There is a risk of a cable fire due to heating.
A loss of power may occur as well, leading to the undervoltage protection being triggered.
Before switching on, check that the tool keys and other objects are removed from the mixing
bucket.
Do not mix any materials with a flash point below 21 °C. Also do not use any solvents with a flash
point below 21°C for cleaning. Risk of explosion! Do not operate the device in rooms with a poten-
tially explosive atmosphere. Risk of explosion!
Only remove material samples with the device at a standstill.
Use the transport trolley only to transport the suitable original Collomix mixing bucket.
Only grab the provided handle element to open and close the device. There is a danger of crushing
in other places.
Only replace a defective gas pressure spring with a new one. The gas pressure spring may not be
opened. It is under pressure. Danger of injury!
Always ensure the unrestricted movement of the control pin and the flawless function of the limit
switch. Dirt must be avoided at all costs! A malfunction can lead to the unintentional start-up of
the mixing tools. Risk of crushing!
If the machine is raised with a crane or similar, the carrying ropes/straps or hooks are only to be
attached at the described points on the device. Do not stand under the suspended load.
Only use original spare parts for replacements.
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Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Item no.: 39,014/015/016 Rev. 05-16 Page 7
3.1 Operator’s responsibility
These operang instrucons must be stored in the immediate vicinity of the device and always be
available to the persons working with the device.
The device may only be operated in a technically awless and operaonally safe condion. The device
must be checked to ensure it is intact before every start-up.
Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 8 Rev 05-16 Item no.: 39,014/015/016
4. Intended use
The forced-action mixer is an electrically-driven, mobile mixing device. Its design makes it possible
to use it outdoors as well as in closed rooms. Thin as well as heavy, viscous building chemical mate-
rials, such as all types of mortar, concrete, adhesives, clay mortar, levelling and epoxy resin masses,
multi-component building materials as well as materials for refractory and acid-proof construction
can therefore be prepared. The device is used in the entire main and ancillary construction trade, in
renovation as well as in special building companies or industry.
The drive occurs via an electric motor and is transmitted to a planetary gear. It is translated into
different speeds there and transmitted to the mixing tools as well as the edge scraper. The speeds
are as follows:
Edge scraper: 37 rpm
Mixing tools: 2 x 185 rpm
or: 1 x 185 rpm und 1 x 670 rpm
Two counter-running mixing tools work in the mixing vessel which are simultaneously guided around
their own axis and the middle of the gear through the mix. The edge scraper guided along on the
edge of the vessel presses the mixed material from the edge back to the middle of the vessel. This
achieves a very thorough and quick mixing of the material.
The transport trolley (accessories) is used so that one person can easily insert and remove the mix-
ing bucket. At the same time, thin material can easily be poured out with the pouring device on the
transport trolley.
The numbers set in brackets that are specified in these operating instructions text refer to the over-
view on page 2.
4.1 Liability and warranty
As part of the delivery conditions, the manufacturer offers a 12-month warranty in single-shift oper-
ation from the time of commissioning. This includes all defects that have occurred due to material or
manufacturing faults. Please enclose proof of purchase in case of a warranty claim
Any warranty work may only be performed by appropriately trained service technicians or third par-
ties only after having received express approval from Collomix. Repairs performed by unauthorised
persons may void the warranty.
Please send defective parts or machines to our plant postage or carriage paid. Collomix reserves the
right to decide on a free spare parts delivery. The parts and working time covered by the warranty
will be reimbursed free of charge. If warranty services are to be rendered outside the company, travel
times, travel expenses and any accommodation costs are not covered by the warranty.
Additional claims, in particular claims for damage, including lost profits or other financial losses of
the customer, are excluded.
Any warranty and liability claims are excluded in the case of personal injuries and/or material dam-
age, if they are caused by one or several of the following causes:
• Improper use of the machine according to the operating instructions
• Faults or damage due to an unusual high level of dirt or due to lack of cleaning.
• Operating the machine with defective safety and protective devices
• Ignoring the notes in the operating instructions regarding installation, commissioning, operation
and maintenance of the machine
Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Item no.: 39,014/015/016 Rev. 05-16 Page 9
5. Transport information
The machine is delivered packaged on a pallet. The net weight is approx. 105 kg. The machine’s cen-
tre of gravity is as is shown in the image adjacent.
Do not try to move the machine from the pallet on your own. Get help from additional people or use
lifting equipment.
5.2 Moving the machine manually
The machine can be moved easily on flat surfaces.
For this purpose, fold out the support spar and tighten it with the wing screw (image). It is necessary
to secure the carrying handles, since the machine may tip forward in the raised state, especially when
on uneven ground (centre of gravity).
Hold the machine by the carrying handles with both hands, lift it and move it similar to a wheelbar-
row.
5.3 Transport by crane or lifting gear
If the machine is moved with a crane or similar lifting gear, ensure the carrying strap is sufficiently
dimensioned. The machine has 2 crane eyes. Guide the sling through both crane eyes.
5.1 Delivery
That’s how to move the
device manually
Machine's centre of gravity
6. Disposal
The machine can be disposed of through the public collection points for electronic scrap in Germany
and in Austria.
If this is not possible, disassembled components can be recycled after proper disassembly.
Do not dispose of electrical appliances or electrical components through the household waste.
Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 10 Rev 05-16 Item no.: 39,014/015/016
7.0 Transport trolley (accessories)
The transport trolley (accessories) is used for inserting and removing the mixing bucket in the
machine. At the same time, thin material can conveniently be poured out at the location using the
locking device of the transport trolley.
As a standard, the transport trolley is supplied to fit the 65-litre bucket. The upgrade kit with the two
larger supports must be mounted for the 90-litre bucket.
7.1 Assembly of the 65-litre transport trolley
First remove the cable ties from the moving parts.
Attach the two handle ends and tighten each with a screw.
Tighten both cantilevers with the corresponding wing screw.
7.2 Assembly of the 90-litre transport trolley (upgrade kit)
Both cantilevers must be switched out to make the transport trolley suitable for the 90-litre bucket.
For this purpose, remove the wheel and the vessel receptacle, replace the cantilever and re-assemble
in the reverse order.
Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Item no.: 39,014/015/016 Rev. 05-16 Page 11
7.3 Handling
• Grab the transport trolley by both handles
• Drive with both vessel receptacles under the bucket and hook these into the griphandles on the
bucket.
• Apply counter-pressure to the axle using one of your legs. Make sure that the bucket is correctly
positioned.
• Now tilt the transport trolley towards your body until you are in balance with the bucket.
• If you are using
• Pick up the bucket as described above. Then place the transport trolley on the ground lengthwise.
The bucket will swing freely.
• First turn the bucket holder so that its handle is vertically upwards.
• Then set the bucket stop vertically. The hook of the bucket reaches over the edge of the bucket
and secures the bucket. The bucket is now locked.
• Now slowly pick up the trolley. As soon as you have reached the corresponding angle, the material
will flow out of the bucket.
• Once done pouring out, set the trolley down again and loosen the bucket holder and stop.
Using the pour out
device
Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 12 Rev 05-16 Item no.: 39,014/015/016
8. Mixing tools
Use this equipment if you want to prepare thin material or very light-
weight material that tends to form lumps. The XM 160 tool turns at 185
rpm. The dissolver turns at 670 rpm, e.g.
• Self-levelling materials
• Floor coatings
• Flowing mortar
• Multi-component material
• Fluid plastics
• Slurries
• Dispersions
• Lime gypsum plaster
Three threaded spindles are available for the mixing tools. Both spindles for the universal mixing tools
turn at 185 rpm and have an M 18 thread.
The third threaded spindle turns at 670 rpm for the dissolver. This spindle has an M 16 thread to
prevent an incorrect loading.
8.3 Changing the mixing tools
The mixing tools are factory-mounted and set. To remove them, slightly loosen the fixing nut using
the open-end wrench. Counter-hold the mixing tool using the second open-end wrench. Unscrew
the mixing tool.
Your forced-action mixer is supplied with three different mixing tools (standard: Universal mixing
tools and dissolvers). In this way, you can prepare materials of all viscosities.
8.1 Equipping options
Both mixing tools turn at 185 rpm. With this equipment, you can mix all
high-viscosity, tough and heavy materials, such as
• Dry mortar
• Quartz-filled epoxy resin
• Fine concrete
• Refractory and acid-proof materials
• Putties
• Screed
• Ceramic bodies
• Acoustic plaster
• Clay mortar
• 2- and multi-component materials
Universal mixing tool
XM 160 (70.153)
Universal mixing tool
XM 195 (70.155)
Universal mixing tool
XM 160 (70.153)
Dissolver ST 160 (70.157)
Height adjustment of the
mixing tools
8.2 Height adjustment of the mixing tools
The mixing tools are height-adjustable to avoid material residues on the bottom of the bucket. For
this purpose, loosen the hexagon nut on the gear spindle and move the mixing tool up or down by
turning to the left or right.
The mixing tools should be about 1 - 2 mm above the bottom of the bucket. If they are set too low,
they will rub against the bottom of the bucket and destroy it.
Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 13 Rev 05-16 Item no.: 39,014/015/016
8.4 Edge scraper
9. Using the correct mixing bucket
To ensure flawless operation and to achieve consistently good mixing results, it is important to use
the original mixing bucket.
This is a round 65-litre or 90-litre plastic bucket made of impact-resistant PE material.
Buckets from other manufacturers usually do not have the same dimensions. This impairs the func-
tion of the edge scraper. With taller buckets, the machine may not close.
You can obtain the right original buckets from your specialist dealer.
The machine will not start without the mixing bucket inserted!
10. Power connection
Before connecting the machine to the device plug, make sure that the following points are fully met:
Before commissioning, make sure that the electrical regulations for the location are met. Ensure that
the cable and electrical equipment cannot be damaged during operation.
Do not connect the machine to a household socket. Only connect it via a suitable power supply point
(e.g. site power distributor) with earth leakage circuit breaker with a maximum of 0.05 amp release
current.
For this purpose, only use rubber cables suitable for the application, type H07RN-F, cross-section 2.5
mm2with a flawless cable plug.
When using a cable reel, always unroll it all the way. Otherwise there is the danger of it heating up
and therefore electric shock, since a coil effect may occur. There is also a danger of a cable fire.
An excessively long cable connection between the power supply point and the machine may cause a
power drop. This leads to the undervoltage protection tripping.
When installing the cable, ensure that it does not pose a tripping hazard.
For the 400-volt version:
The machines have an integrated phase sequence relay. This component detects the rotational direc-
tion and automatically ensures the motor is rotating in the correct direction.
The edge scraper is factory-set. If readjusting, ensure that the arm of the edge scraper does not touch
the edge of the bucket. Adjust the scraper to be as close as possible to the edge and bottom of the
container. However it may not be touching. Adjustment using the hexagon nut.
If no tool will be attached to this threaded spindle at the moment, screw on the corresponding
threaded plug to prevent dirt from entering. Note the different thread sizes M 16 and M 18.
If a mixing tool will be screwed onto the spindle, check the spacing between the tool and the bottom
of the bucket. The tool may not rest on the bottom of the bucket! Now righten the locking screw
against the mixing tool.
65-litres black, 60403
90-litres white, 60261
Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Item no.: 39,014/015/016 Rev. 05-16 Page 14
11. Commissioning
•
•
• The device is now in the opened state in front of you. There are 2 open-end wrenches in the
mixing bucket and another mixing tool. Remove the parts and make sure that the bucket is empty.
•
•
•
11.1 Opening and closing the device
11.2 Switching on
•
• The mixing bucket is filled and placed in the machine using the transport trolley.
The bucket must be correctly positioned in the bucket receptacle.
•
•
If the machine is disconnected from the mains in the closed state or is stopped by hand, it must be
opened up all the way again first. Only then will the mixer start again. Switching on the
main switch
11.3 Stop
If you close the machine again, the set time cycle will start again from the beginning.
For this purpose, set the main switch from “1” to “0”.
If you close the swivel arm again, the machine will start again. It begins to run
again from the start at the set timing cycle.
After opening, remove the mixing bucket using the transport trolley.
Note the material manufacturer’s working s.
If there is hardened material in the mixing bucket or if the mixing tools are stuck, do not operate the
machine.
Remove material samples only when the device has come to a complete standstill.
Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 15 Rev 05-16 Item no.: 39,014/015/016
11.4 Setting the time selector switch
The time selector switch is located on the machine’s front panel.
Position mixing tool operation 90 sec., switches off automatically
Position
Position "
When mixing unknown material, determine the required mixing time during the first mixing opera-
tion. With the right time setting, you will always achieve uniform correctly mixed material.
Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Item no.: 39,014/015/016 Rev. 05-16 Page 16
12. Description of the protective devices
The main switch is an EMERGENCY OFF switch and also has an undervoltage tripping device. Set the
switch to "0". The machine has thus been fully shut down. The undervoltage tripping device ensures
that the switch automatically moves to “0” in the case of undervoltage. This is primarily intended to
avoid an unintentional re-start.
This may be justified in the following cases:
• in the case of a power failure
• if the cable is pulled from the plug
• in case of a voltage drop in the power supply
• in case of the drive unit overheating. Allow the drive to cool down, try again, reduce the mixing
amount if necessary
The protective devices mentioned are installed in this machine for your personal safety and that of
others. Always make sure they are functioning fully. In case of defective protective devices, do not
operate the machine.
The intentional removal or decommissioning of protective devices is a punishable offence and may
result in incalculable dangers for the user. It also voids any warranty for the device.
12.1 Protective cage
The gears and the mixing tools are secured against direct access with a protective cage firmly
attached to the device frame. The mixing tools already begin to operate before the machine is
completely closed. The remaining angle of opening between the swivel arm and the top edge of the
bucket is covered by the protective cage. We also would like you to note that it is prohibited to reach
between the protective cage and the bucket during closing and opening. The protective cage has
an opening on its top side that is protected by a grate, which is used to visually inspect the interior.
12.2 Safety circuit
The control pin releases the machine via a limit switch as soon as there is an appropriate bucket in
the machine. If there is no bucket in the device, this cannot be started. Always ensure the control
pin moves easily and avoid dirt. It is prohibited to bypass the switch or press it by hand if there is no
bucket in the machine.
12.3 Main switch / EMERGENCY OFF switch with undervolt-
age tripping
Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 17 Rev 05-16 Item no.: 39,014/015/016
13. Troubleshooting
Malfunctions may occur during operation. The following is a checklist to determine the cause. If there
is an electrical defect or major damage, only have this corrected by a professional.
Cause
• Supply cable too long and/or
cable cross-section too small
• Plug not inserted
• No mains voltage present
• Main switch is on “1”
• Main switch on "0"
• No mixing bucket in the device
• Wrong mixing bucket inserted
• Defective starting capacitor )
• Defective operating capacitor )
• Check cable cross-section, must be
2.5 mm2, shorten supply cable
• Insert plug
• Check mains voltage
• Open the machine again and close again
• Main switch to “1”, open machine and close
again
• Correctly insert the mixing bucket
• Use the correct mixing bucket
• Replace starting capacitor
• Replace the operating capacitor
• Bimetal triggered (overload of the machine)
• Supply cable too long and/or
cable cross-section too small
• Cable was pulled from the mains plug
• Voltage drop in the power supply
• Defective starting capacitor )
• Defective operating capacitor )
• Let machine cool down (at least 2
min), reduce mix as needed
• Check cable cross-section, must be
2.5 mm2, shorten supply cable
• Insert cable again
• Check mains voltage
• Replace starting capacitor
• Replace the operating capacitor
• Mixing tools are set too deep.
• Adjust the edge scraper
• Mixing tools set too high
• Set the height of the mixing tools correctly
(see chapter 8.2)
Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Item no.: 39,014/015/016 Rev. 05-16 Page 18
14. Care and maintenance
Observing this information ensures you will be able to use the device for a long time and guarantees
you a flawless functioning of your forced-action mixer
Disconnect the mains plug for all maintenance and repair work on the device.
After Check all moving parts to
make sure they move with ease.
Clean the device, the mixing tools and the bucket thoroughly after use.
Clean the mixing tools easily and quickly by using a bucket of
clean sand or similar and switch on the device for about 30 seconds.
This may cause the ball
bearings, etc. to run dry.
Replace damaged or bent mixing tools.
Always ensure the unrestricted movement of the control pin and the flawless function of the limit
switch. Dirt must be avoided at all costs! In case of malfunctions and obvious damage, do not operate
the machine. Have faults rectified by a recognised specialist.
Only use original spare parts.
Only have repairs performed by recognised specialists. The manufacturer also offers a repair service
in the plant.
Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 19 Rev 05-16 Item no.: 39,014/015/016
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Collomix GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Item no.: 39,014/015/016 Rev. 05-16 Page 20
Item no.: 07001-011 - © Collomix GmbH - P:#4 05-16
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