Collomix Collomatic XM 2-650 User manual

Collomix Rühr- und Mischgeräte GmbH Force-action mixer
D-85080 Gaimersheim Collomatic XM
Ref.no.: 39.014/015/016 Rev. 03-10 Page 1
Operating Instructions
FORCED-ACTION MIXERS
COLLOMATIC XM 2-650
COLLOMATIC XM 3-900
(230 V / 400 V - EU)
Collomix Rühr- und Mischgeräte GmbH
Daimlerstraße 9
85080 Gaimersheim/Germany
Telefon: [phone]
www.collomix.com

Collomix Rühr- und Mischgeräte GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 2 Rev. 03-10 Ref.no.: 39.014/015/016
Contents
1. Layout 3
1.1 Technical data 4
1.2 EC Declaration of Conformity 4
2. Definitions of technical terms 5
3. Safety instructions 6
3.1 Responsibility of the user 7
4. Intended use 8
4.1 Liability and warranty 8
5. Transportation instructions 9
5.1 Delivery 9
5.2 Moving the machine manually 9
5.3 Transportation using a crane or hoist 9
6. Disposal 9
7. Trolley 10
7.1 Assembly of trolley, 65 liters 10
7.2 Assembly of trolley, 90 liters 10
7.3 Handling 11
8. Mixing tools 12
8.1 Tooling options 13
8.2 Adjusting the height of the mixing tools 13
8.3 Changing the mixing tools. 13
8.4 Edge scraper 13
9. Use of the correct mixing tub 13
10. Power connection 13
11. Using for the first time 14
11.1 Opening and closing the machine 14
11.2 Switching on 14
11.3 Stopping 14
11.4 Setting the timer switch 15
12. Description of the safety equipment 16
12.1 Guard cage 16
12.2 Safety switch 16
12.3 Power switch / EMERGENCY STOP switch 16
13. Troubleshooting 17
14. Care and maintenance 18
15. Annex 19
15.1 Electrical circuit diagram 19
Exploded drawing of the trolley 20

Collomix Rühr- und Mischgeräte GmbH Force-action mixer
D-85080 Gaimersheim Collomatic XM
Ref.no.: 39.014/015/016 Rev. 03-10 Page 3
1. Layout
1. Mixing tools 9. Carrier handles, lockable
2. Edge scraper 10. Cable connector
3. Guard hood 11. Control pin for the mixing tub
4. Latch bar 12. Trolley (accessory)
5. Handle 13. Axle bar with tub stop
6. Power switch / EMERGENCY STOP switch 14. Tub holder
7. Timer switch 15. Arms
8. Jack rings (2x) 16. Tub mount
Key to illustration
15
13
11
12
7 6
5
4
2
1
3
10
8
9
14
16

Collomix Rühr- und Mischgeräte GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 4 Rev. 03-10 Ref.no.: 39.014/015/016
Type: COLLOMATIC XM2-650 COLLOMATIC XM2-650 COLLOMATIC XM3-900
Power supply: 230 Volt 400 Volt 400 Volt
Rated power: 1,1 kW / 50 Hz 1,5 kW/50 Hz 1,5 kW/50 Hz
Fuse: 16 Amp. träge 16 Amp. träge 16 Amp. träge
Motor protection class: IP 54 IP 54 IP 54
Tool speeds: 2 x 150 min-1 2 x 150 min-1 2 x 150 min-1
1 x 770 min-1 1 x 770 min-1 1 x 770 min-1
Rim scraper speed: 40 min-1 40 min-1 40 min-1
settable mixing times: 90 / 180 Sec. / Dauerbetrieb 90 /180 / Dauerbetrieb 90 /180 / Dauerbetrieb
Total weight: ca. 105 kg ca. 105 kg ca. 117 kg
Sound pressure level: 70 dB (A) 70dB (A) 70dB (A)
Sound power level: < 85 dB (A) < 85 dB (A) < 85 dB (A)
Manufacturer:
COLLOMIX Rühr- und Mischgeräte GmbH
P.O. Box 11 46, D-85078 Gaimersheim/Germany
Daimlerstr. 9, D-85080 Gaimersheim
Telefon: [phone]
Telefax: [phone]
1.1 Technical data
We declare herewith that this product conforms with the following standards and standard-setting documents: EN 12100,
IEC 60745-1, EN 55014, EN 60204, EN 61000-4 in accordance with directives 2006/95/EEC, 2004/108/EEC, 2006/42/
EEC.
Technical files at: Collomix Rühr- und Mischgeräte GmbH, Abt. Technische Entwicklung, Daimlerstr. 9, 85080
Gaimersheim, Germany
Alexander Essing
Collomix Rühr- und Mischgeräte GmbH
1.2 EC Declaration of Conformity

Collomix Rühr- und Mischgeräte GmbH Force-action mixer
D-85080 Gaimersheim Collomatic XM
Ref.no.: 39.014/015/016 Rev. 03-10 Page 5
2. Definitions of technical terms
Direction of rotation
This refers to the direction in which the gear unit and the mixing tools rotate under
three-phase alternating current (400 V only).
Limit switch
This is an electrical switch which switches a function on/off when a moving part of a
machine has reached its final position.
Potentially explosive atmosphere
This is an atmosphere in which the amount of inflammable substances in the air is so
high that they could ignite at any time if a naked flame or sparks is/are present.
Earth-leakage circuit-breaker This is a specially marked current distributor with a
special protection function to provide protection against fault current (fault current circuit
-breaker).
H 07 RN-F
This is a type description in accordance with EC directives for a rubber-insulated flexible
cable designed for high mechanical stresses.
Cross-section 2.52
Cross-section of the copper wire in the power cable.
Edge scraper
The tool which moves continuously around the edge of the container and forces the
material back into the middle.
Power supply point
The socket outlet which provides the power supply.
Spindle
The threaded supports on the gear unit for screw-mounting the mixing tools.
Rpm
Revolutions per minute.
VDE
Verband Deutscher Elektrotechniker (Association of German Electrotechnical Engineers),
also an authorized test institute.
Viscosity
The flow characteristics of material low Viscosity = thin-bodied
high viscosity = semi-liquid
Cable
Power cable
Forced-action mixer
This is a mixer with counter-rotating mixing tools and an edge-scraper which are guided
evenly through the mixing material.

Collomix Rühr- und Mischgeräte GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 6 Rev. 03-10 Ref.no.: 39.014/015/016
3. Safety instructions
This machine has been manufactured in accordance with the latest approved rules of
technical practice applicable at the time of its development and production, and is safe
to use. However, it may be the cause of danger if misused or used for any purpose other
than that for which it is intended by persons who are not suitably qualified and trained.
The machine is therefore to be used and work of maintenance carried out only
by persons who have read the operating instructions and who are acquainted
with the occupational safety and accident prevention regulations in force in your
country.
• Please read and observe these instructions before you work with the machine.
There is a direct risk of personal injury or harm to the health of the user or
third party if these instructions are not observed. The notes and instructions are
denoted by danger symbols in the text.
• Neverusethemachineifitisnotingoodworkingorder,useitfortheintendeduse
only and have proper regard for safety and danger at all times. All faults which may
impair safety must be rectified immediately!
• Wearclose-fittingclothingandsafetyshoeswhenusingthemachineandneverwear
jewelry of any kind. Wear a hair net if you have long hair.
• Makesurethemachinestandssecurely.
• Themachinemustalwaysbeoperatedandloadedfromthefrontonly.
• Neverallowanythirdpersonstostandwithinyourworkingarea.
• Neverworkinanywaywhichcouldbeunsafe.
• Complywithallelectricalregulationsapplicabletotheplaceofusewhenyousetup
the machine.
• Always pull out the mains plug when not using the machine, before changing
the mixing tool or before starting any maintenance work.
• Neverusethecabletopulltheplugoutofthesocketoutlet.Protectthecablefrom
heat, oil and sharp edges.
• Foroutdooruse,useonlycableswhichhavebeenapprovedforthepurposeandbear
corresponding markings.
• Neverconnectthemachinetohouseholdsocketoutlets.Itmayonlybeconnectedto
special power outlets, e.g. distribution boards for construction sites with earth-leakage
circuit-breakers.
• Ifacablereelisused,thecablemustbefullyunwound.Thereisariskofthecable
catching fire from overheating. It can also cause a loss of power which will in turn
trigger the undervoltage fuse.
• Beforeyouswitchonthemachine,checkthatthetoolwrenchandanyotherobjects
have all been removed from the mixing tub.
• Nevermixanymaterials with a flashpointofbelow 21°C. Neveruseanysolvents
withaflashpointofbelow21°Ctocleanthemachine.Riskofexplosion!Neveruse
the machine in any areas where there is a potentially explosive atmosphere. Risk of
explosion!
• Alwaysmakesure themachineis atastandstill beforeyouever takeanymaterial
samples.
• Do not operate the machine without the guard cage or without any of the
parts of the housing. Risk of crushing!
• The consequence of deliberately shutting off any of the safety functions is an
acute risk of accidents and injury.
• NeverusethetrolleyforanyotherpurposethanfortransportingtheoriginalCollomix
mixing tub for which it is designed.
• Onlyopenandclosethemachinewiththehandleprovided.Thereisariskofcrushing
if you attempt to open and close it at any other point.
• Alwaysreplacethegas-pressurizedspringwithanewoneifitisdefective.Neveropen
the gas-pressurized spring as it is pressurized. Risk of injury!

Collomix Rühr- und Mischgeräte GmbH Force-action mixer
D-85080 Gaimersheim Collomatic XM
Ref.no.: 39.014/015/016 Rev. 03-10 Page 7
• Makesurethatthecontrolpinmoveswithouthindranceatalltimesandthatthelimit
switch also works properly at all times. It is imperative that these never become soiled.
A malfunction here may cause the mixing tools to start up unintentionally. Risk of
crushing!
• Ifthemachineisliftedbyacraneorsimilar,theliftingropes/cablesorbeltsmustonly
be fastened to the described points provided on the machine. Never stand under the
suspended load.
• Useonlyoriginalreplacementparts.
3.1 Responsibility of the user
These Operating Instructions must be kept in close proximity to the machine and must be
available to all persons working with or on the machine at all times.
Never use the machine if it is not in good working order or is not safe to use. Check that
the machine is in proper working order every time before you start using it.

Collomix Rühr- und Mischgeräte GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 8 Rev. 03-10 Ref.no.: 39.014/015/016
4. Intended use
The forced-action mixer is a mobile electric mixer. It has been designed for both outdoor
and indoor use. It is designed for the mixing of both thin-bodied and heavy, viscous
chemical building products such as miscellaneous mortars, concrete, cement, loam mortar,
leveling compounds and epoxy-resin compounds, multi-component building materials
and materials for fireproof and acidproof installations. The machine is designed for use by
all the building and building-related trades and by specialist building contractors, as well
as in industry in general.
Any use which is over and above the intended use and/or which deviates from the
intended use is not permitted and shall be deemed to be misuse.
The machine is driven by an electric motor. The power is transmitted by means of a
planetary gear unit. This converts the power into three different speeds and transmits the
speeds to the mixing tools and the edge scraper. The speeds are as follows:
Edge scraper: 40 rpm Mixing tools: 2 x 150 rpm or: 1 x 150 rpm and 1 x 770 rpm
In the mixing tub 2 counter-rotating mixing tools are guided through the mixing material
while rotating around their own axes and the middle of the gear unit at the same time.
The edge scraper, which moves continuously around the edge of the container, forces the
material back into the middle. This ensures that the material is mixed very quickly and
thoroughly.
The trolley (accessory) is designed to enable the mixing tub to be easily loaded and
unloaded by just one person. At the same time, thin-bodied material can be easily poured
out using the pouring device on the trolley.
The numbers given in brackets in these Operating Instructions refer to the numbers in the
layout on page 2.
4.1 Liability and warranty
Within the scope of the conditions of supply, the manufacturer issues a 12 month warranty
which applies to single-shift operation and is counted from the date of initial start-up. It
covers all defects arising from faulty material or workmanship. Please note that all warranty
claims must be accompanied by a proof of purchase.
All essential warranty repair work must only be carried out by adequately trained service
engineers or by third parties with express prior authorization from Collomix. The carrying
out of unauthorized repairs may render the warranty null and void.
Please return any defective parts or machines carriage-paid to our factory. Collomix
reserves the right to decide whether cost-free replacement of parts is applicable. Parts
and labor covered by the warranty will be supplied free of charge. The warranty does not
cover travel costs, expenses or possible overnight accommodation resulting from warranty
repairs carried out off our premises.
Any further responsibility, with particular reference to damage claims, including foregone
profit or other material losses on the part of the customer, is expressly excluded.
Warranty and liability claims for personal or material damages are excluded if attributable
to one or more of the following causes:
• Incorrectoperationofthemachine,asdefinedintheOperatingInstructions
• Damagecausedbyexcessiveaccumulationsofdirtand/orincorrectcleaning.
• Operationofthemachinewithdefectivesafetyand/orprotectiondevices.
• Failureto observetheinstructionsintheOperatingInstructionswithrespectto
set-up, initial start-up, operation and maintenance of the machine.

Collomix Rühr- und Mischgeräte GmbH Force-action mixer
D-85080 Gaimersheim Collomatic XM
Ref.no.: 39.014/015/016 Rev. 03-10 Page 9
5. Transportation instructions
The machine is packed and delivered on a pallet. The machine has a net weight of 105
kg. The location of the machine’s center of gravity is shown in the adjacent illustration.
Never attempt to move the machine off the pallet on your own. Seek the assistance of
others or use hoisting equipment.
5.2 Moving the machine manually
The machine is easy to move on all flat surfaces.
To do so, swing out the carrier handles and tighten using the thumb screw (see illustration).
It is essential that the handles be fastened because when lifted the machine can tip forward,
especially on an uneven surface (center of gravity).
Take hold of the carrier handles with both hands, lift and then move the machine as you
would a wheelbarrow.
5.3 Transportation using a crane or hoist
If the machine is to be moved using a crane or similar hoisting equipment you must
ensure that the hoisting belt is of a suitable size. The machine comes with two lugs for
attachment to a crane. The lashing belt must be fed through these lugs.
5.1 Delivery
How to move the
machine manually
Center of gravity
of the machine
6. Disposal
In Germany and Austria the machine can be brought to public waste collection points for
the disposal of electrical scrap. WEEE Reg. No. DE 44746302 Where this is not possible,
dismantle the parts and take to a responsible center for recycling.

Collomix Rühr- und Mischgeräte GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 10 Rev. 03-10 Ref.no.: 39.014/015/016
7.0 Trolley (accessory)
The trolley (accessory) is designed for loading and unloading the mixing tub to and from
the machine. At the same time the locking device on the trolley can be used to enable
thin-bodied material to be poured out wherever it is required.
The trolley is supplied for 65 liter tubs as standard. For use with 90 liter tubs the trolley has
to be assembled with the upgrade set which includes the two larger arms.
7.1 Assembly of trolley for 65 liter tub
7.2 Assembly of trolley for 90 liter tub
First remove the two cable binders from the moving parts.
Fit the two handle ends and fasten each of them with a screw.
Tighten the two arms with the thumb screws.
To replace the arms you have to remove the wheels and replace the two tub mounts (see
adjacent illustration).
You will require the following tools: Universal pliers, SW 5 socket-wrench and SW 13
open-ended wrench.

Collomix Rühr- und Mischgeräte GmbH Force-action mixer
D-85080 Gaimersheim Collomatic XM
Ref.no.: 39.014/015/016 Rev. 03-10 Page 11
7.3 Handling
• Takeholdofthetrolleybybothhandles.
• Movethetwotubmountsunderthetubandhookthembothintothetworecessed
handles on the tub.
• Pressagainsttheaxlewithoneleg.Makesurethatthetubiscorrectlyinplace.
• Tiltthetrolleytowardsyouuntilyouhavethetubinbalance.
• Ifyouareprocessingthin-bodiedmaterialsyoucanpourthembyapplyingthe
locking device:
• Pickupthetubasdescribedabove.Thensetthetrolleydownlengthwiseonthefloor.
The tub swings free.
• Firstsetthetubstoptovertical.Thehookonthetubholderextendsovertheedgeof
the tub and holds it.
• Thenturnthetubholdersothatitshandleispositionedverticallyupwards.Thetubis
now locked.
• Nowliftthetrolleyagainslowly.Assoonasyouhavereachedacertainanglethe
material will flow out of the tub.
• Onceyouhavefinishedpouring,setthetrolleydownagainandreleasethetub
holder and tub stop.
Using the pouring device

Collomix Rühr- und Mischgeräte GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 12 Rev. 03-10 Ref.no.: 39.014/015/016
8. Mixing tools
This tooling option should be selected for the preparation of thin-
bodied material or very light material which has a tendency to
form lumps. The XM 160 rotates at a speed of 150 rpm and the
Dissolver at 770 rpm, e.g.
• Self-levelingmaterials
• Flooringmixes
• Pouringmortars
• Multi-componentmaterials
• Liquidplastics
• Groutingcompounds
• Dispersions
• Gypsum-limeplaster
Three threaded spindles are available for the mixing tools. The two spindles for the
universal mixing tools rotate at a speed of 150 rpm and have a size M 18 thread.
The third threaded spindle rotates at a speed of 770 rpm and is for the Dissolver. To ensure
that this spindle is not fitted with the wrong tool it has a size M 16 thread.
8.3 Changing the mixing tools
The mixing tools are fitted and adjusted at the factory. To remove them, slacken the
locking nut slightly with an open-ended wrench. In doing so, hold a second open-ended
wrenchfirmlyagainstthemixingtool.Unscrewthemixingtool.
Your forced-action mixer comes with three different mixing tools (Standard: universal
mixing tools and a star-type mixing tool). These will enable you to mix materials of all
viscosities.
8.1 Tooling options
Bothmixingtoolsrotateataspeedof150rpm.Usethistooling
option for mixing all high-viscosity, viscous and heavy materials
such as, for example.
• Ready-mixedmortar
• Quartz-filledepoxy-resins
• Fineconcrete
• Fireproofandacidproofmaterials
• Fillers
• Screed
• Ceramiccompounds
• Acousticplaster
• Loammortar
• 2-componentandmulti-componentmaterials
Universal mixing tool
XM 160 (70.153)
Universal mixing tool
XM 195 (70.155)
Universal mixing tool
XM 160 (70.153)
Dissolver ST 160 (70.157)
Adjusting the height of the
mixing tools.
8.2 Adjusting the height of the mixing tools
In order to prevent deposits of residual material collecting at the bottom of the tub the
mixing tools are height-adjustable.To adjust them, slacken the hexagon nut on drive
spindle and move the mixing tool up or down as required by turning to the left or right.
The mixing tools should be approx. 1 - 2 mm above the bottom of the tub. If they are set
too low they will scrape against the bottom of the tub and damage it beyond repair.

Collomix Rühr- und Mischgeräte GmbH Force-action mixer
D-85080 Gaimersheim Collomatic XM
Ref.no.: 39.014/015/016 Rev. 03-10 Page 13
8.4 Rim scraper
9. Use of the correct mixing tub
For guaranteed trouble-free operation and consistently satisfactory mixing results it is
important that you use the original mixing tub.
This is a round 65 or 90 liter plastic tub made of impact-resistant PE material.
Tubs made by other manufacturers do not normally have the same dimensions and this
will prevent the edge scraper form working properly. If a higher tub is used it may not be
possible to close the machine.
Please contact your local dealer for the right original tub.
The machine will not start up unless the mixing tub is in place!
10. Power connection
Before plugging in the machine plug at the socket, check that all of the following points
have been met in full:
Before using for the first time, check the electrical regulations applicable in the country and
place of use. Make sure that there is no risk of cables and electrical equipment becoming
damaged during operation.
Never connect the machine to a domestic socket outlet. It may only be connected to
special power outlets, e.g. distribution boards for construction sites with earth-leakage
circuit-breakers with a maximum of 0.05 tripping current.
To do so, use only a suitable rubber-sheathed cable (type H07RN-F) with a cross-section
of 2.5 mm2and a cable plug in perfect working order.
If a cable reel is used, the cable must be fully unwound. If it is not unwound there is a risk
of it getting hot and of an electric shock, because a coil effect may develop. There is a risk
of the cable catching fire from overheating.
Should the length of the cable between the power outlet and the machine be excessive,
this may lead to reduced performance. This will trigger the undervoltage protection.
Make sure that the cable does not cause any risk of tripping when it is laid.
For the 400 Volt-version:
It is imperative that you observe the direction of rotation of the motor. The mixing tools
have to rotate in the direction of the red arrow on the swivel arm.
If the mixing tools rotate in the wrong direction they may work loose which can lead to
damage to the tools and/or the machine.
The rim scraper is adjusted at the factory. If you readjust it you must take care to ensure
that the arm of the edge scraper does not scrape against the edge of the tub. Adjust the rim
scraper so that it is as close as possible to the edge and bottom of the tub. However, it must
notbeincontactwiththesesurfaces.Usethehexagonnuttomaketheadjustments.
If you are not going to replace the tool with another one, screw the threaded plug onto
the threaded spindle to prevent it from getting soiled. Remember to take account of the
different thread sizes, M 16 and M 18.
When you screw a mixing tool to the spindle, always check the distance between the tool
and the bottom of the tub. The tool must never come into contact with the bottom of the
tub! Then retighten the locking nut against the mixing tool.

Collomix Rühr- und Mischgeräte GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 14 Rev. 03-10 Ref.no.: 39.014/015/016
11. Using for the first Time
• Takeholdofthehandleandthelatchbar.Pullthemtowardsyou.Thisopens
the lock.
• Pulltheswivelarmupwards.
• Themachinenowstandsopeninfrontofyou.Inthemixingtubyouwillfindtwo
open-ended wrenches and one other tool. Take these out and check that the tub is
empty.
• Toclosethemachine,actuatethelatchbaragainasdescribedabove.
• Presstheswivelarmdown.
• Releasethelatchbarwhiledoingso.Itwilllockintoplaceonitsown.
11.1 Opening and closing the machine
11.2 Switching on
• The machine must be open.
• The mixing tub must be filled and positioned in the machine with the help of the
trolley. The tub must sit correctly in the tub mount.
• Switch the power switch to "1".
• Unlock the swivel arm and press it down until it locks.
For the 400 V version: Observe the direction of rotation indicated by the arrow.
If the machine is disconnected from the mains power supply while closed, it has to be fully
opened and then closed again. Then the machine will run again. Switching on the power
switch
11.3 Stopping
When the set time cycle has been completed the machine switches off automatically.
The
power switch remains at “1”. If you close the machine again the set time cycle will start
running again from the beginning.
If “Continuous mode” is set the machine will stop when it is opened, or it has to be
switched off manually. To do so, switch the power switch from “1” to “0”.
If you open the swivel arm while mixing is in progress the machine will stop
immediately. The power switch remains at “1”. The machine will start up again when
you close the swivel arm. If a time cycle has been set it will start running again at the
beginning.
After opening you should then remove the mixing tub with the help of the trolley.
NOTE:
Please follow the manufacturer’s processing instructions.
Never start the machine if there is any hardened material in the mixing tub or if any of the
mixing tools are jammed.
Always make sure the machine is at a total standstill before you ever take any material
samples.

Collomix Rühr- und Mischgeräte GmbH Force-action mixer
D-85080 Gaimersheim Collomatic XM
Ref.no.: 39.014/015/016 Rev. 03-10 Page 15
11.4 Setting the timer switch
The timer switch is situated on the front panel of the machine.
„90“ position The mixing tools run for 90 seconds before switching off automatically
„180“ position The mixing tools run for 180 seconds before switching off automatically
„Continuous“
position For switching on/off by hand; no automatic function
NOTE:
Whenever you mix any previously unfamiliar materials, determine the time required for
mixing when you mix them for the first time. By setting the correct mixing time you will
achieve evenly and thoroughly mixed material every time.

Collomix Rühr- und Mischgeräte GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 16 Rev. 03-10 Ref.no.: 39.014/015/016
12. Description of the safety equipment
The power switch is also an EMERGENCY STOP switch at the same time and has an
undervoltage release. Switch the switch to “0”. This switches the machine completely off.
The undervoltage release is for ensuring that the switch automatically jumps to “0” in the
event of undervoltage. The man purpose of this is to prevent the machine from being
started up again unintentionally.
This can be the case in the following situations:
• In the event of a power failure
• If the cable is pulled from the plug
• In the event of a power failure in the mains power supply
• If the drive unit overheats Allow the drive unit to cool down and then try to restart.
Reduce the amount of mixing material if necessary.
The safety devices previously referred to have been integrated in the machine for your
personal safety and the safety of others. Make sure that these are in full working order at all
times. Never start the machine if any safety devices are defective. Anyone who deliberately
removes any safety devices or renders them inoperative is liable to prosecution. Such an
action would cause incalculable danger for the user. At the same time this would also
render the warranty for the machine null and void.
12.1 Guard cage
The gear unit and the mixing tools are protected from direct access by a guard cage which
is fixed firmly to the frame of the machine. The mixing tools start to run before the machine
is fully closed. The remaining gap between the swivel arm and the top edge of the tub
is covered by the guard cage. In addition, we should also advise that it is not permitted
to reach into the area between the guard cage and the tub while the machine is being
closed or opened. The guard cage has an opening on the top, covered by a mesh guard,
to enable you to see into the tub.
12.2 Safety switch
The machine is switched to enable status by the control pin, via a limit switch, as soon as a
suitable tub is in the machine. The machine will not start without a tub in place. Make sure
that the control pin moves freely at all times and make sure that it never becomes soiled.
Bridging the switch or pressing it by hand without a tub in the machine is not permitted
12.3 Power switch/EMERGENCY STOP switch with undervoltage release

Collomix Rühr- und Mischgeräte GmbH Force-action mixer
D-85080 Gaimersheim Collomatic XM
Ref.no.: 39.014/015/016 Rev. 03-10 Page 17
13. Troubleshooting
It is possible for faults to occur during use. The following checklist is intended to help you
find the cause of each fault. All cases of electrical faults or major damage should only ever
be rectified by a qualified expert.
Fault Cause Solution
Machine does not start
• Cable too long and/or cable cross-
section not large enough
• Plug not plugged in
• No mains power supply available
• Power switch on „0“
• No mixing tub in the machine
• Incorrect mixing tub in machine
• Defective start-up capacitor (230 V only)
• Defective operating capacitor (230 V
only)
• Check cable cross-section; must be 2.5
mm². Reduce cable length.
• Plug in the plug
• Check the mains power supply
• Switch power switch to „1“, open the
machine and close it again
• Insert mixing tub correctly
• Usethecorrectmixingtub
• Replace the start-up capacitor
• Replace the operating capacitor
• Allow the machine to cool down (min.
2 minutes); if necessary reduce the
amount of mixing material
• Check cable cross-section; must be 2.5
mm². Reduce cable length.
• Re-insert the cable
• Check the mains power supply
• Replace the start-up capacitor
• Replace the operating capacitor
• Bimetal element triggered (machine
overload)
• Cable too long and/or cable cross-
section not large enough
• Cable was pulled out of the mains plug
• Loss of power in the mains power supply
• Defective start-up capacitor (230 V only)
• Defective operating capacitor (230 V
only)
Machine switches off after
a short time and cannot be
restarted
Damage to the mixing tub or
the mixing tools
No mixed material on tub
bottom
Mixing tools work loose
during mixing
• Incorrect direction of rotation; tools run
“in reverse” (400 V only)
• Mixing tools set too low or too high
• 2 phases on the plug have to be
changed (only by an electrician)
• Set the mixing tools to the correct
height (see Section 8.2)

Collomix Rühr- und Mischgeräte GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 18 Rev. 03-10 Ref.no.: 39.014/015/016
14. Care and maintenance
Follow these notes and instructions to ensure that your forced-action mixer machine has a
long life and offers trouble-free service.
Always pull out the power plug before carrying out any cleaning and maintenance work.
Grease or oil all moving parts every 100 operating hours. Check that all moving parts
run smoothly.
Clean the machine, mixing tools and the tub thoroughly every time you finish using them.
Never use any solventswithaflashpointofbelow21°Cto clean the machine. A quick
and easy method of cleaning the mixing tools is to tip in a bucket of clean sand or similar
and then switch on the machine for approx. 30 seconds.
Never use a water hose or high-pressure cleaner to clean the machine itself. This
could cause the ball-bearings, etc., to run dry.
Replace all damaged or bent mixing tools.
Make sure that the control pin moves without hindrance at all times and that the limit
switch also works properly at all times. It is imperative that these never become soiled.
Never start the machine if there are any faults or any obvious damage. All faults should
only ever be repaired by a qualified expert.
Useonlyoriginalreplacementparts.
Repairs should only be carried out by qualified experts. The manufacturer also offers a
repair service at its factory.

Collomix Rühr- und Mischgeräte GmbH Force-action mixer
D-85080 Gaimersheim Collomatic XM
Ref.no.: 39.014/015/016 Rev. 03-10 Page 19
15. 1 Circuit diagram - 230 Volt, 50 Hz
8
bl
sw
br
ws
br
sw
br
S4
S3
S2
bl
M1
W2 U2
UV
V2
W
A1 13531
ST6
7
5
4
3
2
1
A2 24
K1
6
A1
614
102
S1
3
21
6U <
ST2
ST4
UV
Q1
5
4
3
2
1
01
L2L1
2
3
4
5
1
X1
L1PE N
Collomatic XM 2-650
230V, 50 Hz
Circuit diagram - 400 Volt, 50 Hz
8
bl
K1
sw
br
ws
br
sw
br
S4
S3
S2
bl
ST6
7
5
4
3
2
1
6
A1
UVW
W2 U2 V2
M1
13A1 513
2A2 414 6
Q1
1026
S1
3
ST2
ST4
5
4
3
2
1
21
2
3
4
5
1
U <
10
VUW
L1 L2 L3
PE
X1
NL1L2L3
Collomatic XM 2-650
Collomatic XM 3-900
400 V, 50 Hz

Collomix Rühr- und Mischgeräte GmbH Forced-action mixer
D-85080 Gaimersheim Collomatic XM
Page 20 Rev. 03-10 Ref.no.: 39.014/015/016
Trolley_65_90