Comeup CAP-9s User manual

Self-Recovery Winch
Model:
CAP
-
9
s
PN: 859329 12vdc
859312 12vdc
Introduction
Feature
Line pull:
9,000 lb wire rope first layer
Synthetic rope:
10mm × 30.5
m
synthetic rope
SK75
Brake:
Full Load Holding Proprietary Cone Brake
Clutch:
Lift and
turn T Bar to activate free
spool
Control:
Handheld pendant switch
Unpacking
．
．．
． Winch assembly……………………………………………………... 1 pc
．
．．
． Control box…………………………………………….……………... 1 pc
．
．．
．
Remote control………………………………………………………
.
1 pc
．
．．
．
Synthetic
rope with
clevis
h
ook
.
…
…………………………………
.
1 pc
．
．．
．
Hawse
fairlead…………………………………………
……………
..
1 pc
．
．．
．
6
′
2 gauge battery le
ad……………………
…………
………………
1 pc
Read this manual carefully
Carefully read and understand this manual before operating the winch.
Careless winch operation may result in personal injury, danger to others and
or damage to property
Installation
Before using the winch ensure all electrical components are in good
condition and all connections are sound.
Winch and Hawse fairlead mounting
．
．．
．
It is important that the winch is mounted on a flat
and hard surface or mounting channel to ensure
the motor, drum and gearbox housing align
correctly.
．
．．
． Hawse fairlead does not mount to the winch directly.

．
．．
．
The synthetic rope shall be wound in an under-wound orientation only.
．
．．
．
Four (4) M10 x 1.50 pitch 8.8 grade high tensile steel bolts must be used in
order to sustain the loads imposed on the winch mounting.
Wiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead
to the positive (+) battery terminal. Voltage drop at the winch motor must not
exceed 10% of the nominal voltage of 12vdc.
Correct method to tighten the motor & contactor nuts
1. Hold the lower nut on the stud and tighten the upper nut clockwise.
2. The torque setting for the nut is 124 lb-in.
Warning
．
．．
． The winch is not to be used for transporting or lifting of personnel.
．
．．
．
The rated line pull shown is based on the first layer of rope on the drum.
．
．．
． The rope shall remain with at least 10 wraps on the drum at all times
．
．．
． The manufacturer is not responsible for damage to the synthetic rope

Parts List
Item No. Description Part No. Qty
1 Motor 12V 882272 1
2 Tie bar kit 882273 2
3 Motor support rack 882274 1
4 Motor coupling 880005 1
5 Drum bushing 880006 2
6 Drum kit 882275 1
7 Gearbox support rack 882276 1
8 Grounding lead 880009 1
9 Synthetic rope 882271 1
10 1
st
shaft 882277 1
11 3
rd
ring gear kit 882278 1
12 3
rd
stage carrier 880013 1
13 3
rd
bushing 880014 1
14 2
nd
stage carrier 880015 1
15 1
st
stage carrier 880016 1
16 1
st
& 2nd ring gear 880017 1
17 1
st
pinion kit 880018 1
18 Clutch kit 881303 1
19 Gear box kit 882279 1
20 Cone brake disc kit 880021 1
21 Brake cover kit 882280 1
22 Hawse fairlead 882152 1
23 Mounting hardware 880024 1
24 Remote control 880126 1
25 Handsaver strap 880026 1
26 Control box 12V 881164 1
26-1 Remote socket kit 12V 881373 1
26-2 Control pack 12V 881400 1
27 Brake clutch base 881100 1
28 Clevis hook 882024 1
29 Clamp 882160 2

Winch Assembly