Comeup Cub 4s User manual

Powersports Winch
Model: Cub 4s
PN: 129410 12V 129415 12V DC
Introduction
Feature
Line pull: 1,814 kg / 4,000 lb synthetic rope first layer
Synthetic rope: 5.5 mm x 15.2 m (7/32" x 50') synthetic rope
Brake: Mechanical spring applied and permanent magnet motor
dynamic brakes together
Clutch: Turn the shifter for rapid synthetic rope payout
Control: Handlebar rocker switch powers the winch
Unpacking
．Winch assembly…………………………………………………….. 1 pc
．Handlebar rocker switch kit………………………………………… 1 pc
．Hawse fairlead………………………………………………………. 1 pc
．Synthetic rope w/hook………………………………………………. 1 pc
．Contactor pack ………………………………………………….……1 pc
Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Information requesting or parts ordering
Please specify the followings information:
．Winch PN ．Serial number
．Part description ．Replacement part number
．Quantity for each part
Installation
Before using the winch, make sure all electrical
components have no corrosion or damaged; the
environment should be clear and dry.
Synthetic rope replacement
．It is very important that the winch will be mounted on a
flat and hard surface of mounting channel in order to
make sure the motor, drum and gearbox housing are aligned correctly.
．Hawse fairlead does not mount to winch directly.
．The synthetic rope shall be wound in an under-wound orientation only.
．Four (4) M8 x 25L 8.8 grade high tensile steel bolts must be used in order
to sustain the loads imposed on the winch mounting.
．Two (2) M8 x 20L 8.8 grade high tensile steel bolts must be used for
fastening the hawse fairlead into the mounting channel.
Wiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor
must not exceed 10% of the nominal voltage of 12V DC.
Nut fastening for motor & contactor
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for nut is 5.7 N-m / 50 lb-in.
Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The pulling capacity shown is based on the first layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.

Handlebar Rocker Switch Mounting
Handlebar mounted rocker switch can be operated without removing your
hand from the grip.
Parts List
Item No. Description Part No. Qty
1 Motor w/housing 881331 1
2 Motor couple kit 880988 1
3 Drum bushing 880990 2
4 Drum kit 881006 1
5 Tie bar kit 881007 1
6 Tie bar kit 881008 2
7 Gearbox support rack 880994 1
8 3r
d
stage carrier 880995 1
9 2n
d
stage carrier 880996 1
10 1s
t
stage carrier 881009 1
11 2n
d
ring gear kit 880998 1
12 1s
t
shaft kit 881010 1
13 Gear box kit 881000 1
14 Clutch base 881011 1
15 Friction block 881012 1
16 Clutch lever kit 881013 1
17 Shifter kit 881001 1
18 Synthetic rope w/hook 881953 1
19 Hawse fairlead 881072 1
20 Contactor pack 881037 1
20-1 Contactor w/leads 881385 1
20-2 Battery lead (+) 880234 1
20-3 Battery lead (-) 880235 1
20-4 Motor lead (yellow) 880236 1
20-5 Motor lead (blue) 880237 1
21 Handlebar rocker switch kit 881003 1
22 Mounting hardware 881005 1
23 Handlebar hardware 880242 1
24 Handsaver strap 880026 1
25 Cable tie 880243 1
Winch Assembly
2021/01/15 Ver:11