Comeup Cub 4s User manual

Powersports Winch
Model: Cub 4s
PN: 129410 12V DC
Introduction
Feature
Line pull: 1,814 kg / 4,000 lb synthetic rope first layer
Synthetic rope: 5.5 mm x 15.2 m synthetic rope
Brake: Mechanical and dynamic brake for 100% braking
Clutch: Turn for free spool
Control: Handlebar mounted rocker switch
Unpacking
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． Winch assembly…………………………………………………….. 1 pc
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Handlebar rocker switch kit…………………………………………
1 pc
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． Hawse fairlead……………………………………………………….
1 pc
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． Synthetic rope w/hook……………………………………………….
1 pc
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Contactor pack ………………………………………………….……
1 pc
Read this manual carefully
Carefully read and understand this manual before operating the winch.
Careless winch operation may result in personal injury, danger to others
and or damage to property
Information requesting or parts ordering
Please specify the followings information:
． Winch PN ． Serial number
． Part description ． Replacement part number
． Quantity for each part

Installation
Before using the winch ensure all electrical components
are in good condition and all connections are sound.
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Synthetic rope replacement
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It is very important that the winch will be mounted on a flat and hard
surface of mounting channel in order to make sure the motor, drum and
gearbox housing are aligned correctly.
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Hawse fairlead does not mount to winch directly.
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The synthetic rope shall be wound in an under-wound orientation only.
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Four (4) M8 x 25L 8.8 grade high tensile steel bolts must be used in order to
sustain the loads imposed on the winch mounting.
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Two (2) M8 x 20L 8.8 grade high tensile steel bolts must be used for
fastening the hawse fairlead into the mounting channel.
Wiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor
must not exceed 10% of the nominal voltage of 12V DC.
]

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Nut fastening for motor & contactor
1.Holding he lower nut on the stud, tighten the upper nut clockwise.
2.The torque setting for nut is 5.7 N-m / 50 lb-in.
Warning
•The winch is not to be used for transporting or lifting of personnel.
•The rated line pull shown is based on the first layer of rope on the drum.
•The rope shall remain with at least 5 wraps on the drum at all times
Handlebar Rocker Switch Mounting
Handlebar mounted rocker switch can be operated without removing your
hand from the grip.

Parts List
Item No. Description Part No. Qty
1 Motor w/housing 881331 1
2 Motor couple kit 880988 1
3 Drum bushing 880990 2
4 Drum kit 881006 1
5 Tie bar kit 881007 1
6 Tie bar kit 881008 2
7 Gearbox support rack 880994 1
8 3
rd
stage carrier 880995 1
9 2
nd
stage carrier 880996 1
10 1
st
stage carrier 881009 1
11 2
nd
ring gear kit 880998 1
12 1
st
shaft kit 881010 1
13 Gear box kit 881000 1
14 Clutch base 881011 1
15 Friction block 881012 1
16 Clutch lever kit 881013 1
17 Shifter kit 881001 1
18 Synthetic rope w/hook 881953 1
19 Hawse fairlead 881072 1
20 Contactor pack 881037 1
20-1 Contactor w/leads 881385 1
20-2 Battery lead (+) 880234 1
20-3 Battery lead (-) 880235 1
20-4 Motor lead (yellow) 880236 1
20-5 Motor lead (blue) 880237 1
21 Handlebar rocker switch kit 881003 1
22 Mounting hardware 881005 1
23 Handlebar hardware 880242 1
24 Handsaver strap 880026 1
25 Cable tie 880243 1

Winch Assembly