Comeup GTD-2200 User manual

Model: GT
D
-
2
2
00
PN: 752103 12V
752104 24V
Introduction
Feature
Line lifting: 998 kg / 2,200 lb wire rope first layer
Wire rope: 6.3 mm × 30.5 m (1/4" × 100′) galvanized aircraft A7 × 19
Brake: Both Mechanical cone brake and permanent motor dynamic
brakes
Control: Handheld pendant switch powers the hoist
Unpacking
．Hoist assembly…………………………………………………………… 1 pc
．Control box……………………………………..……………………….... 1 pc
．Remote control……………………………………..…………..………… 1 pc
．Wire rope with clevis hook………………………..………..…………….1 pc
Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless hoist operation may result in personal injury hazards or property
damage.
Information requesting or parts ordering
Please specify the following information:
．Hoist PN ．Part description
．Serial number ．Replacement part number
．Quantity for each part
Installation
Before using the hoist, make sure all electrical components have no corrosion
or damaged; the environment should be clear and dry.
Hoist mounting
Eight(8) M10 x 35L 8.8 grade with 44 N-m torque settings (maximum) high
tensile steel bolts must be used in order to sustain the loads imposed on the
winch mounting.
Wire Rope Replacement
．Feed the end of the wire rope into No. 1 anchor hole in the
drum and wind about 1/4 wrap of rope on the drum. Insert
the wire rope into No. 2 hole and tighten the set screw
securely.
．Make sure the first layer of wire rope is tight and maintain a
freeboard at least 1.5 x rope diameter.
．
Wire rope shall be wound in an under-wound orientation only.
．To compensate for uneven spooling and the decrease in line
pull capacity as the drum fills up, use as short a wire rope as
practical.
Wiring Diagram
•Connect positive/negative terminal cables to the winch motor.
•Attach the ground lead firmly to the negative (–) battery terminal and power
lead to the positive (+) battery terminal. The voltage drop for the winch
motor must not exceed 10% of the nominal voltage of 12/24V DC.
Nut fastening for motor & contactor
•Holding the lower nut on the stub and fastening the upper nut clockwise.
•The torque setting for nut is 6 N-m / 58 lb-in. (Terminal material copper)
Warning
．The operator shall always work in compliance with the operating instructions.
．Overload shall be forbidden and overload protection shall be required.
．Ban on transporting persons and excessive inching shall be avoided.

．Don’t try to move obstructed loads and side-pull of load is not allowed
．The rope winding on the drum shall remain 5 wraps from the drum.
Performance Data
Lifting Load Line Speed Amp. Draw Percentage Duty Cycle
min / 10 min
mpm fpm
kg / lb 12V 24V 12V 24V 12V / 24V 12V / 24V
No load 5.3 5.8 17.4 19 25 / 18 Cont.
181 / 400 5.2 5.7 17.1 18.7 50 / 25 8.0
362 / 800 5.1 5.6 16.7 18.4 75 / 35 6.0
544 /1,200 4.8 5.5 15.7 18 95 / 55 4.0
771 /1,700 4.6 5.3 15.1 17.4 115 / 70 3.0
998/ 2,200 4.2 5.0 13.8 16.4 135 / 90 2.0
Parts List
Item No. Description Part No. Qty
1 Motor 12V 884318 1
Motor 24V 884319
2 Tie bar kit 882430 2
4 Motor coupling 880005 1
5 Drum bushing 880006 2
6 Drum kit 882431 1
7 Gearbox support rack 882428 1
8 1st shaft 882432 1
9 3
r
dring gear kit 882424 1
10 3rd stage carrier kit 881525 1
11 3
r
d bushing 880014 1
12 2nd stage carrier kit 881526 1
13 1st stage carrier kit 881527 1
14 1st & 2nd ring gear 881528 1
15 1st pinion kit 880018 1
16 Tap screw 882433 1
17 Gear box kit 882425 1
18 Cone brake disc kit 882529 1
19 Brake clutch base 883320 1
20 Brake cover kit 882426 1
21 Mounting hardware 882485 1
22 Remote control 880025 1
23 Control box 12V 882360 1
Control box 24V 882361
23-1 Remote socket kit 880029 1
23-2 Control pack 12V 882362 1
Control pack 24V 882363
24 Wire rope 882484 1
25 Clevis hook 881995 1
Hoist Assembly
2023/03/27 Ver:06