ConMed LS7700 User manual
ConMed Linvatec
2330 Millrace Court, Unit 5
Mississauga, ON L5N 1W2
For technical support & loaner requests
please call: 1-800-387-9636
TABLE OF CONTENTS
LS7700 SERVICE DISCLAIMER..................................................................................... 3
LS7700 BLOCK DIAGRAM............................................................................................. 4
BILL OF MATERIALS...................................................................................................... 5
LS7700 FINAL CHECKOUT PROCEDURES (FCO)...................................................... 7
LS7700 USER MANUAL................................................................................................ 11
Re: Service Disclaimer
Dear Customer:
You have requested service manuals, schematic drawings, operating or calibration
specifications or other sourcing information about your ConMed Linvatec capital
products. We are, therefore, providing you or have already provided you with the
items identified on the attached Service Information List.
Please note that the items on the attached list are uncontrolled copies. As a result
they are current only as of the date of the attached list and we reserve the right to
make any changes without notifying you.
It is standard ConMed Linvatec policy that all preventive maintenance and other
product services related to ConMed Linvatec products be performed at ConMed
Linvatec service centers by trained technicians. We have designed and developed
proprietary equipment and have certified service personnel. In this way we can
ensure that our products perform in accordance with their original design
specifications.
Please understand that successful servicing and/or calibration of your ConMed
Linvatec product is necessary to achieve optimum product performance and any
deviations may adversely impact the function of the device. The risks associated with
improper servicing and/or calibration may include, but are not limited to, patient
injury, delay of the surgical procedure, injury to the surgeon or surgical staff, and
damage to the product and/or other operating room equipment.
ConMed Linvatec products are covered by our published warranty policy, provided
that all preventive maintenance and other product services are performed at a ConMed
Linvatec service center by ConMed Linvatec trained technicians during the warranty
period. Any preventive maintenance or other product services performed by non
ConMed Linvatec certified technicians will void the product warranty.
Accordingly, ConMed Linvatec hereby disclaims all liability for any tests, results,
conclusions, consequences or other events that may arise as a result of your
utilization of the information, equipment and procedures shown on the attached
items. In no case shall ConMed Linvatec be liable for any direct, indirect, special,
incidental or consequential damages, based upon any theory of liability arising from a
product serviced in any way by other than ConMed Linvatec certified technicians.
Sincerely
CONMED LINVATEC
Rev.4/07 Page 1
CONFIDENTIAL
This document contains propietary information
and shall not be copied, reproduced, disclosed
to others or used in any way without the prior
written consent of ConMed Linvatec.
ConMed Linvatec Endoscopy
7416 Hollister Avenue
Goleta, CA 93117 -2583 (805) 571-8100
ConMed Linvatec LS7700 BOM for final assembly
19-Oct-09
Item Seq Component Item Description UOM Quantity
190378 FM,CHASSIS,LS7700 EA 1
2300268 ASM,PWR ENTRY,18AWG,5IN LS7700 EA 1
35008 NUT,4-40M,KEP,SS EA 6
411008 POWER LINE FILTER EA 1
56016 WASHER#8,INT STAR,SS EA 2
66013 NUT,8-32,SM PATT(.250),ALLOY EA 2
754009 FAN,92MM,LS7700 EA 2
86018 SCREW,8-32X 1 3/8,BHCS,SS EA 4
919504 SENSOR,THERMO,165 F,ISA,120VAC EA 1
10 5013 SCRW,4-40x1/4,SS,PAN, EA 2
11 55059 FGR GD,92MM,MECHATRONICS,ROHS EA 1
12 6003 NUT,8-32,HEX ACORN,SS EA 4
13 90383 FM,MOUNT,BAFFLE,LS7700 EA 1
14 90385 Baffle,Fan,LS7700 EA 1
15 6 OP,LOCTITE,#242 EA 0
16 5001 SCRW,4-40x1/4,SHCS,SS EA 4
17 9014 STDF,F/F,6-32X1.500,HEX W3/8IN EA 6
18 3002 BOLT,POAG-S,6/20 EA 1
19 7001 WASHER,F/M6 EA 1
20 3004 NUT,MU.5 DM/6 EA 1
21 390770-1 SUB-ASM,FRONT PNL,LS7700 EA 1
22 5505 SCRW,6-32x1/4,SHCS,ALLOY EA 11
23 390770-3 SUB,ASM,SHUTTER MOTOR EA 1
24 5502 NUT,6-32,KEP,SS EA 7
25 18509 PWR SUPPLY,300W,LS7700 EA 1
26 90387 FM,BRACKET,PANDUIT,LS7700 EA 1
27 82545 FM,DUCT,NOMEX,LS7700 EA 1
27 082545-01-01 Nomex Duct EA 0
28 3074 FLATMOUNT,LATCHING,NYLON EA 1
29 5526 SCR,6-32 X 1/4,BHCS,SS EA 1
30 90390 FM,BRACKET,FAN,LS7700 EA 1
31 300267 ASM,CBL,18AWG,RTANGLE,12IN EA 1
32 300264 ASM,CBL,24AWG,.1IDC,6PIN EA 1
33 390770-4 SUB-ASM,LAMP PLATFORM,LS7700 EA 1
34 300265 ASM,RBN CBL,20PIN,.039,14IN EA 1
35 3077 GROMMET,13/32 ID, LS7700 EA 2
36 5512 SCRW,6-32x5/8,SHCS, EA 6
37 5514 SCRW,6-32x3/8,SHCS, EA 6
38 82544 FM,PLATE,TOP,LS7700 EA 1
39 11518 CONN,3 PIN,24AWG EA 2
40 5030 SCR,BHCS,4-40X7/32IN,SS EA 6
41 3032 WIRE TIE,STANDARD NYLON,4IN EA 5
42 82548 FM,SHIELD,LIGHT,NOMEX EA 1
43 10045 SPRING,FLAT,LS7700 EA 1
44 390770-2 SUB-ASM,LAMP,LS7700 EA 1
45 5019 SCREW,4-40X5/16,PAN,SS EA 2
46 100772 ASSY,PCB,REARPANEL,LS7700 EA 1
47 6004 SCRW,8-32x3/8,SHCS,SS EA 3
48 5031 SCR,BHCS,4-40X5/32IN,SS EA 1
49 5046 NUT,4-40 HEX,1/16IN THK,SS EA 1
50 300767 ASM,RBN CBL,.05 P,20PIN,12.0IN EA 1
51 10043 GASKET,FRONT PNL,13.4L EA 2
52 812298 DOC,PROC,ASM,LS7700 EA 0
53 300263 ASM,CBL,18AWG,.156IDC,2PIN,8IN EA 1
54 390770-9 SUB-ASM,COVER,LS7700 EA 1
55 5540 SCR,6-32,1/2IN L,TORX,PAN,SS EA 4
56 14503 FEET,RUBBER,3/4 x 9/32 EA 4
57 82541 FM,FOOT SLEEVE,IM4000 EA 4
58 60110 LABEL,UL,CANADA EA 1
59 61034 LBL,SN,CHASSIS,LS7700 EA 1
60 812300 DOC,PROC,FCO,LS7700 EA 0
61 5035 SCR,4-40X1/4IN,100CSK,FL PHH SS EA 3
62 5516 SCRW,6-32 X 1-1/8,PAN,SS EA 4
63 812018 DOC,PROC,ELECTRICAL SAFTY CHK EA 0
64 840349 DOC,TRAV,LS7700 EA 0
66 28 OP,LOCTITE,BLACK MAX EA 0
67 8 OP,LOCTITE,TAK PAK,ACCEL EA 0
68 3010 TIE DOWN,WIRE EA 1
69 700875 FIXTURE,LS7700 PLATFORM SPACER EA 0
72 7040 WASHER #6,INTERNAL STAR EA 2
73 390770-10 SUB-ASM,IGNITER,LS7700 EA 1
74 390773-00-01 Sub-assembly optic LS7700 EA 1
76 82522 SPACER, NOMEX EA 1
77 812304 DOC,PROC,LAMP CHECK, LS7700 EA 0
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The ConMed Linvatec
LS7700 300Watt Xenon Light Source
Instruction Manual
Proprietary Information
This manual contains information deemed proprietary to ConMed Linvatec.The information
contained herein, including all of the designs and related materials, is the sole property of
ConMed Linvatec and/or its licensors. ConMed Linvatec and/or its licensors reserve all
patent, copyright and other proprietary rights to this document, including all design,
manufacturing methodology and reproduction.
This document, and any related materials, is confidential and is protected by copyright laws
and shall not be duplicated, transmitted, transcribed, stored in a retrieval system, or
translated into any human or computer language in any form or by any means, electronic,
mechanical, magnetic, manual or otherwise, or disclosed to third parties, in whole or in part,
without the prior express written consent of ConMed Linvatec.
ConMed Linvatec reserves the right to revise this publication and to make changes from time
to time in the contents hereof without obligation to notify any person of such revision or
changes, unless otherwise required by law.
Linvatec, Hall, Smart OR and Smart are trademarks or registered trademarks of ConMed
Linvatec
©
Linvatec Corporation 2007. All Rights Reserved. Printed in USA
Record the Model and Serial Numbers of the light source controller and date received.
Retain for future reference.
Light Source Model No. Serial No Date
Table of Contents Page
i
1.0 INTRODUCTION
1.1 Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2.2 To avoid fire hazard or electrical shock: . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.2.3 To avoid personal injury and damage to the light source.. . . . . . . . . . . . . . . .2
1.2.4 Unplug the device from the wall outlet if any of the following occur: . . . . . .3
1.3 Receiving Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.4 Symbol Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.5 System Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.5.1 Front Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.5.2 Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.0 SYSTEM INSTALLATION and OPERATION
2.1 Installation Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.2 Operation of Light Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.3 Description of Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3.0 MAINTENANCE
3.1 Life Expectancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3.3 Lamp Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3.4 Fuse Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3.5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.6 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
ii
Table of Contents Page
4.0 TECHNICAL INFORMATION
4.1 Light Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.2 Lamp Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3 Accessories / Compatible Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.4 Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4.1 Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4.2 Repairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1
1.0
INTRODUCTION
t is recommended that personnel study
this manual before attempting to operate
and/or clean the ConMed Linvatec LS7700
300 Watt Xenon Light Source and accessories.
The safe and effective use of this equipment
requires the understanding of and compliance
with all warnings, cautionary notices, and
instructions marked on the product, and
included in this manual.
1.1 Intended Use
The ConMed Linvatec LS7700 300 Watt Xenon
Light Source is intended to be used with an
endoscope to provide illumination during
endoscopic procedures.
1.2 Safety Information
This equipment is designed for use by medical
professionals completely familiar with the
required techniques and instructions for use of
the equipment.
Read and follow all warning
and cautionary notices and instructions
marked on the product and included in this
manual
.
It is important to read, understand, and comply
with all of the following safety precautions.
Failure to follow these precautions could result
in injury to the patient or user or cause damage
to the LS7700 Light Source or associated
equipment.
After each use, thoroughly clean the unit and
accessories (See
“3.2 Cleaning” on page 10
).
1.2.1 Warnings
1. Do not attempt to open or service
the light source chassis. There are
no user-serviceable parts inside.
Removing the cover may introduce an
electric shock hazard by exposing you to
dangerous high voltages or other risks. If
the system malfunctions, return it for
service immediately.
2. Use of this light source and the
accompanying light guide can cause the
scope tip to get hot as a result of high
intensity light. Do not allow the light
emitting end of the light guide to contact
either the patient or the surgical drape. This
can cause the drape to ignite and potentially
cause severe burns to the patient and / or
operating room personnel.
3. Do not use in the presence of flammable
anesthetics, gases, disinfecting agents,
cleaning solutions, or any material
susceptible to ignition due to electrical
sparking. There is a possibility of
explosion.
4. Do not use a cardiac defibrillator on a
patient without first removing from the
patient the endoscope to which the light
source is attached.
5. Do not use in surgical procedures requiring
direct illumination of the eye.
6. This device is designed for use in standard
medical environments. Components of the
system that are meant for patient contact are
constructed from biocompatible materials.
I
2
1.2.2 To avoid fire hazard or electrical
shock:
1. Prior to each use, the light source and all
associated equipment must be inspected for
proper operation.
2. Use only non-conducting light guides
(optical cable). Verify that the light guide is
dry and free from cleaning solution residue
before plugging it into the light source.
3. Use only the power cord specified for this
device.
4. Do not use plug adapters or extension
cords; such devices defeat the safety
ground.
5. Do not excessively bend or kink the power
cord. Always inspect cords for signs of
excessive wear or damage. If wear or
damage are found, discontinue use and
replace immediately.
6. Unplug the power cord from the outlet
when performing any kind of cleaning or
general maintenance, such as changing the
lamp assembly.
7. Use only the fuse type and rating specified
for this device.
8. Do not apply an input voltage that is outside
the specified range.
9. Do not operate this product with the cover
removed. The lamp access door must be
closed and latched for the light source to
work.
10. Do not expose the light source to moisture,
or operate the light source in either damp or
wet areas, or place liquids on or above the
light source.
11. Do not operate the light source in an
explosive atmosphere.
12. Do not allow foreign objects inside the light
source.
13. Do not disassemble the light source. There
are no user-serviceable parts inside.
14. Never spill liquids of any kind on the device
or immerse it in liquids.
15. Only plug the light source into a properly
grounded hospital-grade outlet.
1.2.3 To avoid personal injury and
damage to the light source.
1. Do not use the light source with
incompatible equipment or accessories that
are not authorized by ConMed Linvatec.
Doing so may void certifications and/or
warranties.
2. Do not place light source on an unstable
surface, cart, stand or table.
3. Do not allow the light source to share an
electrical outlet or grounding with life
supporting or life sustaining equipment.
4. Only connect IEC 60950 or IEC 60601
series compliant devices to signal input or
output ports.
5. Do not look directly or indirectly at the
lamp when it is on. The lamp produces high
intensity visible light that may cause burns
to skin or eyes.
6. Do not touch the lamp until it has cooled to
room temperature. Severe burn may result.
3
7. Wear a face shield or safety eye glasses and
inspection glove when handling the lamp
assembly.
8. Do not leave fingerprints or any other
residue on the lamp reflector surface or the
bulb.
9. Do not subject the lamp to mechanical
forces or rough handling that may fracture
the lamp as this may result in an explosion.
10. Do not operate the light source with
suspected failures. If you suspect there is
damage to this product, have it inspected by
qualified personnel.
11. Do not block ventilation slots or openings
— provide at least four inches of free air
space between the sides of the light source
and any hard surface.
1.2.4 Unplug the device from the wall
outlet if any of the following
occur:
1. The power cord is damaged.
2. Liquid has been spilled on the device or it
has been exposed to other moisture.
3. The device has been dropped or damaged in
any way.
4. The product displays a distinct change in
performance.
5. The product does not operate properly
when the operating instructions are
followed.
1.3 Receiving Inspection
Upon receipt, carefully unpack the light source
and accessories. Ensure all items listed below
are included in the box and are free from
damage. If any damage is noted contact your
ConMed Linvatec Customer Service. Save
ALL
packaging materials; they may be needed to
verify any claims of damage by the shipper.
• LS7700 Xenon Light Source:
The power cord is sold separately and is
packaged in a separate box.
• C7104 Power Cord — 115VAC
• C7105 Power Cord — 230VAC
4
1.4 Symbol Definitions
Power (ON/OFF)
Stand-by
Attention, consult accompany-
ing documents or contact your
ConMed Linvatec
representative.
Caution - Electrical hazard,
High voltage
Caution - Hot surface
Warning - For continued
protection against risk of fire,
replace only with same type
and rating fuse
Mains fuse
Alternating Current
Flammable Anesthetics - Risk
of explosion if used in the
presence of flammable
anesthetics
Type BF equipment
No user service recommended.
Refer servicing to qualified
ConMed Linvatec service
personnel
HOT
CAUTION
~
Protective Earth (ground)
Caution: Federal Law restricts
this device to sale by or on the
order of a physician
Lamp Life
Light Guide
Iso-potential Ground
Brightness Decrease
Brightness Increase
Shutter Control
Brightness
Light Guide OPEN
Light Guide LOCK
WEEE (Waste Electronics and
Electrical Equipment) Symbol.
Regarding European Union
end-of-life of product
Rx ONLY
5
1.5 System Features
1.5.1 Front Panel
❶
“POWER” Button
—
Allows the
user to toggle between light source
OFF condition and light source ON
condition. The associated “POWER” LED
illuminates orange in light source OFF
condition and green in light source ON
condition.
❷
“STAND-BY” Button —
Allows
the user to place the unit in stand-by
mode to prevent light from exiting
the light guide. Pressing the STAND-BY
button again will return the brightness level
to its previous setting and will allow light to
be emitted through the light guide.
❸
Organic Light Emitting Diode (OLED)
Display
—
Displays the settings of the light
source such as stand-by mode, brightness
level, lamp life hours remaining and power
on or off.
❹
“BRIGHTNESS” Buttons —
Allows the user to increase or
decrease the light output.
❺
Light Guide Lever —
Allows the
user to open the LGR for insertion /
removal of a fiber optic light guide. The
lever is spring loaded to hold the light guide
during use. It also can be used to “lock” the
light guide firmly in place.
❻
Light Guide Receptacle (LGR) —
Accepts and secures the fiber optic
light guide. When in stand-by mode
the light guide receptacle (LGR)
illuminates green.
NOTE: Only insert clean, dry,
non-conductive fiber optic light guides into
the light guide receptacle (LGR).
❸
❶
❷
❹
❻
❺
6
1.5.2 Rear Panel
❶
Fan —
Provides cooling to the Light
Source. Keep free of dust and dirt
accumulation.
❷
“MEMORY CARD” Slot —
Provides a
means for future software upgrades or
diagnosis by ConMed Linvatec authorized
representatives.
❸
“NETWORK”
Connector
— Optional
connector that can accept a cable from a
ConMed Nurse’s Assistant
®
(NA) or
Surgeon’s Assistant
®
(SA) to enable
external control by an NA or SA.
❹
“CAMERA” Connector —
This
connector accepts an ethernet cable only
from an optional ConMed Linvatec IM4000
series camera so that camera can control the
light source.
❺
Power Cord Receptacle
—
Accepts the
hospital grade power cord.
❻
Fuse Module —
Houses the fuses.
Equipped with two F6.3A, 250V (fast blow)
fuses. To replace a fuse, see
“3.4 Fuse
Replacement” on page 12
.
❹
❺
❸❷
❶
❻
Table of contents
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