Consew 227r-2 Guide

22
TI
T A
CONSEW
U@S@A@-JAPAN

p r ti n instf
cti
n
Warning:
1. All parts designs are subject to revison,and parties to ~greements wouldn't be
moticed.
2. Non-Professional wouldn't adjust and maintain the machine except adjustiong
the stitch.

INDEX
1, Brief introduction'" ................. , ............................. , ..... , '" ............ '" .............................. "·1
2, Main specification..·..·..·..·..·..·.. ·· ................. ~ ................................................................. '''1
3, Installation..·..·..·..·.. ·· ..· .... ·· .... ····· ..·..···..·..·.. ·· ..· .... ·· .... ·..·..·..·..·..·..·.. ·· .... ·· .... · .. ·..·..·..·..·.. ·1
(1). Location of the Inachine..·..·..·..·..·.. ·· .... ·..·..·.. ·· .... ·..·..·..·..·.. ·· .... ·..·..·..·..·..·..·.. ····· .... ·..·.. ·· .... ·1
(2). Install the ann and oil reservoir'" ..... , '" ........ , ....... " ............................. , .............................. "·1
(3). Install the machine head'" ................................................................................................ "·1
4, Installing motor······ .. ···· ..· ............................................................ ··· .. ···· .. ·· ..·.. ··· .. ·· ....···· ..·2
5, Connecting the clutch lever to the peda)..·..·..·..·..· ............................................... ····· .... ·..·..·..·2
6, Installing the presser foot lift control plate .... : .. · ................................................................... "·2
7, Installing the bobbin winder'" ............................................ ' .............................................. '..3
~L Installing the thread unwinder· ..·.. ····.... ·· ..· .... ·..·.. ·· .... ·· .... ·· ..·.. ··· ..·.. ·· .... ·..·..·..·.. ·· ....···· .. ···· ..·3
9, Preparation······ ..·.. ·· ..·.. ··· ..·..·..·..·..·.. ·· ..· .... ·· .. ··· ..·.. ···· ..·..·..·.. ···· ..·..·..·..·..·..·.. ··········· .. ·, .... ·3
(1). Cleaning the machine.. ···· ..· .............................................................................. '" ............ "'3
(2). Examination..·..·..·..· ........................................................... , ........................................... "·3
10, Lubrication .. ·· .... ·.. ·· .. ···· .... ···· ..·.. ···· ..·.. ·· .... ·..·.. ·· ..·..· .... ··, .... ·; .... ·..·..·..·..·.. ·· ..· .... ·· .... ·· ..·..4
11, Trial run .. ·· .............................................................................................................. '''4
12, Installing the needle.. ···:· ..·.. · .... ·· .... ·..·..·..·..·..·.. ·· .... ·· ..· .... ·.. ·· .... ·..·.. ·· .... ·· .... ·..·..·.. ·· ..· .... ·..·4
13, Coordination among the needle,the thread and the material ..· .... · .............. · .. ·; ................ · .......... 5
14, Threading the needle thread· .... ·· .... ·..· ........................................................................... "'5
15, Adjusting the tension of bobbin thread and needle thread ...... ·..· .... ·..· .................... · .......... · .... ·..5
(1). Adjusting the tension of bobbin thread· .... ·..·.. ·· .... ·..·..·.. ·· .... ·· ..· .... ·.. ·· .... ·..·.. ·· .... ·.. ·· .... ·..·.. ~ ..· "'5
(2). Adjusting the tension of needle thread'" .............................................................................. "'6
16, Winding the bobbin thread and adjustment ..·..·..·..·.. ·· .... ·· .... ·· ..· .... ·..· ........ ·· .... ·..· .. ·.. ·· .... ·· ..·..6
17, Stitch length and forward and backward feeding'" .... , ....................... , ................ '" ............... 7
18, Adjusting presser foot pressure·..· .... ·..·..·..·..·..·..·..·.. ·· .... ·· .... · ............................................. 7
19, The function ofthe safety clutch and its using'" ..................................................................... 7
20, Adjusting the timing offeed· ..·.. · .... ·..·.. ·· .... ·· .... ·..··, .... ·· .. ···..·..·..·..·..·..·..·..·..·.. ·· .... ·.. ·· .... ·..·8
21, Adjusting the feed dog height position..·..·..·.. ·· .... ·..·.. ·· .... ·..· ............................................. "'8
22, Adustiong the timing offeed .. ·· ..·.. ··· ..·..·.. ·· .... ·· .... ·· ..·..·..···..·.. ···· ..·..·..·..·..·.. ·· ..,.. ·· .... ···· ..·..·9
23, Adustiong the timing of needle and hook ............................................................................ "'9
24, The relation between the hook thread sparate bracket ........ · ...... ; ................................ ~·""·""·1 0
25, Installing the hook..·.. ·· .... ·..·.. ·· ..· .... ·..·..·..·.. ·· .... ·..·..·..·..·.. ·· ........................................... ·1 0

1. Brief Introduction
It's designed with sliding lever thread take-up, vertical
rotating hook to produce double lockstitch; gear band
for driving arm shaft and hook shaft, lever type stitch
regulator, compound feed by presser foot, feed dog and
needle. And the clutch safe device is installed to prevent
the damage.
It is easy for sewing more lays leather with
high presser foot lift, large stitch length and cylinder
bed.
It's widely used for sewing heavy-duty luggage suitcase,
seat cushion, especially for cylinder and curve articles.
It's a essential equipment for edge seaming.
3. Installation
(I) Location of the machine
The machine must be located on rigid and flat floor for
ensuring its smooth operation and reducing its vibration.
Furthermore, a rubber mat should be inserted between
the machine stand and the floor for further reducing the
running noise.
(2) Install the arm bed and oil reservoir(Fig. 1)
At first, the four screw holes of the arm bed should align
the four holes
of the table and should be plunged through
four bolts and tighten the nut. Then put the oil reservoir
on the arm bed smoothly.
(3)Install the machine head(Fig. 2)
At frist, half
of the hings should be made to engage with
the
ann bed, then put the head lightly on the base of the
head and move slightly. The three screw holes
of the hin-
gs of the head should be made to align with the three
holes
of the hinge and three screw will be tighten and
fixed.
-1-
2. Main specification
Application Medium, heavy and extra
heavy
Max. Sewing speed 2200 s.p.m.
Stitch length
O-Smm
Needle bar stroke 33.2mm
Presser foot lift height 8.Smm by hand
14mm by knee
Needle
DPXl7
18#~23#
Rotating hook Standard vertical hook
Lubrication Manual
Motor 370W
~Oil reservoir
Arm bed
Hinge
2

G
F
E---
D---':-l:-llJ
c-
B---Y(/.
A~~=:;J
B
4. Installing the motor (Fig. 3)
Align machine balance wheel belt groove A with motor
pulley belt groove B by moving motor C leftward or
rightward.
Be sure the belt is not touched with the table.
5. Connecting the dutch lever to the
pedal (Fig. 4)
1) The optimun tilt angle of pedal A against floor is ap-
propriate 15 degree.
2) Adjust the E clutch
of the motor so that clutch lever C
and draw bar B
TIm in one line.
3) The machine balance wheel should rotate counter-
clockwise for mormal sewing when obsered from oppo-
site side
of the balance wheel. The motor rotates in the
same direction. The rotation can
be reversed by reversing
the plug
of the motor.
4) Adjust the tension
of V-belt F by moving vertically.
The proper tension
of V-belt is a slack of 1O-12mm when
the belt is depressed by forefinger.
6. Installing the presser foot lift
control plate(Fig. 5)
At first, the hook A should be connected to the chain B
and presser foot lift lever C, then put the pedal complete
D on the stand. And move the control plate E leftward
or rightward until the chain becomes on one line. Tigh-
ten the bolts and nuts, finally, connect the finger to the
control plate.
-2-

7. Installing the bobbin wimller(Figo 6)
Align pulley B of the bobbin winder with the outside of
the belt C. And there should be a proper cleara,nce be-
tween them, so that pulley B can be contacted with the
belt when latch thumb lever A is depressed, thereby the
belt can drive pulley B while the machine running. The
bobbin winder should be parallel with belt slit E
of the
table, then fasten two wood screws
D.
80 Installing the thread unwinder
(Fig. 7)
The thread unwinder should be located on the right
backside
of the table. Threading should be smooth when
sewing. And the spool rest may not be obstructed when
the machine headis tumed backward, then tighten wood
screw
C.
9. Preparation
(1) Cleaning the machine
Before the head
is packed, all the patiS of the machine
are coated with preventive grease, meanwhile the hard-
ened grease and converged dust on the machine surface
during long storage and shipment must be removed by
clean cloth with gasoline.
(2) Examination
The parts of the machine may by loose and deformed
after long distance transportation with jolt though every
machine
is confirmed by strict inspection and test before
delivelY A thorough examination must be performed
after cleaning the machine. Tum the balance wheel
to
check if there are running obstruction, patis collision,
uneven resistance
of abnormal noise. If any of these
exist, adjustment must be made accordingly before
rmming.
A
!<..----o
-3-

9
Long goove leftward a
x x
b c
10. Lubrication (Fig. 8)
Before mnning, the machine must be oiled at the places
by arrow
as shown Fig.S. If the machine continues in
operation,
if should be oiled not less than twice per shift.
Please use HA-S sewing machine oil or TJ-7 machine
oil.
11. Trial run
Trialmnning is required when new machine is put in to
use or use again after operation for quite long time.
Please lift the presser foot and mn the machine at low
speed of 1000-1500 s.p.m for 30 minutes, then increase
the speed gradually.
12. Installing the needle (Fig. 9)
Tum the balance wheel to lift the needle bar to its hig-
hest position,loosen the needle set screw 1,make the ne-
edle groove tum
to the left side of the operator, fully
insert the needle shank to the bottom
of needle socket,
then tighten the set screw 1.
Note: Fig.9b, insufficient insertion.
Fig.9c, wrong direction
of groove.
-4-

13. Coordination among the needle,
the thread and the material (Fig. 10)
The thread should be left-handed. Holding the thread
( shown as Fig 10), twist it upward by right
hand, if it
changes into twice, it's right-handed,
contrary, it's left-
handed.
Needle number is DPxI7, 18# ~ 23# . The needle size
should depend on the materials to be sewn.
If the thin
needle is used for sewing heavy material,the needle will
be broken easily, and also will cause skip and thread
broken. On the contrary, the material will be destroyed
for the big needle hole. So please select proper needle
according to the material.
14. Threading the needle thread(Fig.U)
Tum the balance wheel to lift the thread take-up lever to
the highest position.
The order as Fig .11: Thread pass-by pin A-Three-eye
thread guide B - Thread tension C - Thread controller
plate D-thread take-up spring E-Upper thread guide F-
Thread take-up lever -Upper thread guide F- Middle
thread guide H-Lower thread guide I-Needle bar thread
guide }-Needle K.
When drawing the bobbin thread, hold the tip If the ne-
edle thread by hand, tum the balance wheel to lower the
needle bar, then lift it to its highest position. Pull the ne-
edle thread and the bobbin thread is drawn up.
Put the
tips
of the needle thread and bobbin thread toward front
under the presser foot.
15. Adjusting the tension of bobbin
thread and needle thread (Fig. 12)
The tension of the needle thread and bobbin thread
should be suitable. The stitch form shown as (1) is the
best. The abnormal stitch forms shown as(2),(3)will oc-
cur when the tension is tightened or loosened.
(I)Adjusting the tension Ifbobbin thread.
The tension
of bobbin thread should be adjusted accord-
ing to the material.
CDTum the balance wheel by hand to lift the thread
take-up lever up
to its highest position.
@ Take down the sliding plate, the adjusting screw (A)
is shown as
1.
® Turn the adjusting screw (A) clockwise with the
screw-knife to increase the tension.
@) Tum the adjusting screw (A) counter-clock wise to
decrease the tension.
-5-
Thread take-up lever
I .......jI€tE:'::3
J--Id;;.
K--¢>}!l1L
~"T--""'_~
00)_
x®_
x®_
A
(1 )

A
Standard clearance
(3)
(4)
B A
c
® D
""'L'-+--- E
(2)Adjusting the tension of needle thread
CDAdjust the pressure on the thread tension disc Adjust
the pressure on thread tension disc to change the tension
of needle thread. As Fig.(2), turn the nut(a)clockwise to
increase the pressure, contrary, to decrease the pressure.
@Adjust the tension of thread take-up spring
Thin material 20g
Common material 25g
Heavy material 30g
The method of adjusting:
loosen the nut A, tlml the thread take-up spring shaft
counter clockwise to increase the tension. Turn it clock-
sise to decrease the tension.
@The swing range of thread take-up spring
The thread take-up spring need to be able to swing when
the thread take-up lever is at its highest position.
The normal swing range of the thread take-up spring
should be:
Thin material over 8mm
Common material about 8mm
I-Ieavy material less 8mm
The method of adjusting swing range
CD loosen the presser foot lever;
@ loosen the screw A;
@ Turn the thread take-up spring position disc B
counter clockwise to increase the swing range, contrary,
the swing range decrease.
@Tighten the screw A.
-6-
16. Winding the bobbin thread and
adjustment (Fig. 13)
The bobbin thread should be neat and tight. If the thread
is weak, please enlarge the pressure
of the big thread
tension disc
A. If the tIn'ead is not neat, please move the
bracket to adjust it. Firstly, lossen the screw B, if the
thread is wound to one side as Fig.(2); please move the
bracket rightward; if it is as Fig.(3), please move the
bracket leftward. Move the bracket until the thread is
wound neatly as Fig.(l), then tighten the screw.
Note: Nylon or polyester thread should be wound with
light tension in particular, otherwise the bobbin D might
be broken or deformed.
Don't overfill the bobbin
thread ,because it makes thread loosen down from the
bobbin. The ?ptimum capacity of bobbin thread is fill
about 80% of bobbin outside diameter, and this can be
adjusted by screw(E).

17. Stitch length and forward and
backward feeding (Fig. 14)
Turn the stitch length regulating nut to adjust t~e stitch
length. When tbe graduation on the stitch Length
regulating position block
is aligned with the figure on
the stitch length graduated plate, the figure
is the stitch
length.Press the reverse feed lever, the feeding
is reverse.
Release the lever, the machine recovers normal feeding
agam.
18. Adjusting presser foot pressure
(Fig. 15)
Adjust the presser foot pressure according to the ma-
terial. Please increase the pressure, when you sew heavy
material. Turn the regulating screw clockwise to increase
the pressure, contrary, decrease the pressure.
19. The function of the safety dutch
and its using (Fig. 16)
The function of the safety clutch is preventing the hook
and synchronous belt from destroys when the needle or
thread is drawn into the hook for abnormal load during
the operation.
When the eccentric pin arrow
is aligned with the lower
shaft center, the load on the safety clutch
is small, in-
crease the load when the arrow turns outside. Reset the
safety clutch, the method
is : Press the button B by left
hand, and turn the balance wheel clockwise by right
hand. When the stop plate stops the balance wheel, ple-
ase turn the balance wheel to make the safety clutch re-
turn
to the correct position, then release the button. And
the synchronous belt should be installed again. At first,
turn the balance wheel counter-clockwise when the
thread take-up lever is on its highest position, and the
red arrow in aligned with the arrow on the position plate,
Loosen
Lower shaft
-7-
/)
Clock wise
(,
II
Arrow
A
/
Reverse feed lever
Couutor-clockwise
Eccentric