Cooper S225-50-45 Operating and installation instructions

Service Information
1
Printed in U.S.A.
1
Contents
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Parts Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tools Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 3
GENERAL
The purpose of this replacement kit is to provide the parts
and installation instructions for replacing the PI Drive Face
Gear on a QD3 Quik Drive Tap Changer.
PARTS SUPPLIED
Item Part Number Description Qty
1 2240787B11 TC-LTC P.I. Drive Face Gear 1
2 0800073184Z Retainer Ring 1
TOOLS REQUIRED
Description Qty
Standard Narrow Blade Screw Drive 1
Needle Nose Pliers 1
Standard Wireman Pliers 1
PRODUCT INFORMATION
Introduction
The QD3/T350 TC-LTC P.l. Drive Face Gear Kit and
installation instructions give customers the ability and
quidance to replace the P.I. Face Gear in case any wear
or damage would prevent the tap changer from operating
properly.
Read This Manual First
Read and understand the contents of this manual and
follow all locally approved procedures and safety practices
before installing or operating this equipment.
Additional Information
These instructions cannot cover all details or variations
in the equipment, procedures, or process described nor
provide directions for meeting every possible contingency
during installation, operation, or maintenance. For
additional information, contact your representative.
Acceptance and Initial Inspection
Each kit is in good condition when accepted by the
carrier for shipment. Upon receipt, inspect the shipping
container for signs of damage. Unpack the kit and inspect
it thoroughly for damage incurred during shipment. If
damage is discovered, file a claim with the carrier
immediately.
Handling and Storage
Be careful during handling and storage of the kit to
minimize the possibility of damage. If the kit is to be stored
for any length of time prior to installation, provide a clean,
dry storage area.
Standards
ISO 9001:2000 Certified Quality Management System
Voltage Regulators
QD3/T350 TC-LTC P.I. Drive Face Gear Kit-
Kit Number 5740787B11 S225-50-45
May 2007 • New Issue
Figures 1 and 2.
Kit Parts.
Item 1
Item 2

QD3.T350 TC-LTC P.I. Drive Face Gear Kit
22
The instructions in this manual are not intended as a
substitute for proper training or adequate experience
in the safe operation of the equipment described.
Only competent technicians, who are familiar with this
equipment should install, operate and service it.
A competent technician has these qualifications:
Is thoroughly familiar with these instructions.
Is trained in industry-accepted high- and low-voltage
safe operating practices and procedures.
Is trained and authorized to energize, de-energize, clear,
and ground power distribution equipment.
Is trained in the care and use of protective equipment
such as flash clothing, safety glasses, face shield, hard
hat, rubber gloves, hotstick, etc.
Following is important safety information. For safe
installation and operation of this equipment, be sure to
read and understand all cautions and warnings.
Safety Instructions
Following are general caution and warning statements that
apply to this equipment. Additional statements, related to
specific tasks and procedures, are located throughout the
manual.
DANGER: Hazardous voltage. Contact with
high voltage will cause death or severe personal
injury. Follow all locally approved safety procedures
when working around high- and low-voltage lines and
equipment.
WARNING: Before installing, operating,
maintaining, or testing this equipment, carefully
read and understand the contents of this manual.
Improper operation, handling or maintenance can
result in death, severe personal injury, and equipment
damage.
WARNING: This equipment is not intended to
protect human life. Follow all locally approved
procedures and safety practices when installing or
operating this equipment. Failure to comply may
result in death, severe personal injury and equipment
damage.
WARNING: Power distribution equipment must
be selected for the intended application. It must
be installed and serviced by competent personnel
who have been trained and understand proper safety
procedures. These instructions are written for such
personnel and are not a substitute for adequate training
and experience in safety procedures. Failure to properly
select, install or maintain this equipment can result in
death, severe personal injury, and equipment damage.
SAFETY FOR LIFE
Cooper Power Systems products meet or exceed all applicable industry standards relating to product safety. We actively
promote safe practices in the use and maintenance of our products through our service literature, instructional training
programs, and the continuous efforts of all Cooper Power Systems employees involved in product design, manufacture,
marketing and service.
We strongly urge that you always follow all locally approved safety procedures and safety instructions when working
around high-voltage lines and equipment and support our “Safety For Life” mission.
!
SAFETY
FOR LIFE
!
SAFETY
FOR LIFE
SAFETY INFORMATION
This manual may contain four types of hazard
statements:
DANGER: Indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
WARNING: Indicates a potentially hazardous
situation which, if not avoided, could result In
death or serious injury.
CAUTION: Indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
CAUTION: Indicates a potentially hazardous situation
which, if not avoided, may result in equipment damage
only.
Hazard Statement Definitions

S225-50-45
3
!
SAFETY
FOR LIFE
3
INSTALLATION PROCEDURE
PI Gear Removal
1. Place a narrow blade standard screwdriver in the slots
of the retainer ring allowing the retainer ring to be pried
off the shaft. See Figure 3.
2. Remove the retainer ring.
3. Slide the P.I. Drive Gear off of the shaft. See Figure 4.
4. Slide the new P.I. Drive Gear onto the shaft matching
up the gear teeth of the P.I. Drive Gear and the teeth
of the miter gear. See Figure 5.
5. Use a pair of pliers, either needle nose or wireman
pliers, and press the retainer ring over the shaft with
the retainer ring located in the shaft groove. See
Figures 6 and 7.
Figure 4.
P.I. Drive Gear and Shaft
Figure 5.
Gear Teeth
Figure 3.
Retainer Ring Removal
Figure 6.
Retainer Ring Fastening
Retainer Ring
Slots
P. I. Drive Gear
Retainer Ring
P.I. Drive Gear
Shaft
P.I. Drive Gear
Miter Gear Teeth
P.I. Drive Gear
Teeth
Retainer Ring
Retainer Ring
Shaft Groove

Figure 4.
Figure 5.
Figure XX
QD3.T350 TC-LTC P.I. Drive Face Gear Kit
1045 Hickory Street
Pewaukee, WI 53072
www.cooperpower.com
© 2007 Cooper Power Systems, Inc., or its affiliates
Figure 7.
Retainer Ring in place.
P.I. Drive Gear
Retainer Ring
Shaft