Copernicus Tech Tube FTT624 User manual

FTT624_624-USB_632_632-USB - PATENT PENDING - Version A - Released January 19, 2018 - Copernicus Educational Products Inc.
Assembly Guide
FTT624_624-USB_632_632-USB_2018_A
Check out our other products online at
www.copernicused.com
ŸThis product is meant to be assembled by an adult.
ŸIn its unassembled state, small parts present a hazard.
ŸTo be used under direct supervision of an adult.
WARNING
For assistance, please contact us:
1-800-267-8494
Email [email protected]om
Have your packing slip ready for reference
Please Recycle
24 Device Cart
(FTT624 or FTT624-USB)
32 Device Cart
(FTT632 or FTT632-USB)
FTT624, FTT624-USB,
FTT632, FTT632-USB
®
2
Tech Tub Modular Cart System

FTT624_624-USB_632_632-USB - PATENT PENDING - Version A - Released January 19, 2018 - Copernicus Educational Products Inc.
2
To validate your warranty, submit the ON-LINE form at www.copernicused.com
Enter a draw to win a Copernicus Product for your classroom at the same time!
Validate Your Warranty
Frame
Jim Phillips
Chief Cook and Bottle Washer
Dear Educator,
2®
Thank you for purchasing one of our products. I hope that the Tech Tub Modular Cart System is useful in your classroom.
If you have any questions, concerns, or ideas please contact us by telephone at 1-800-267-8494 or email at
[e-mail].
Enjoy using your new product and happy teaching.
We do not inherit the
earth from our ancestors,
we borrow it from our
children.
NORTH AMERICAN
PROVERB
Change is the end result
of all true learning.
LEO BUSCAGLIA
What you leave behind is
not what is engraved in
stone monuments, but
what is woven into the
lives of others.
PERICLES
Education is the most
powerful weapon which
you can use to change the
world.
NELSON MANDELA
FTT624, FTT624-USB,
FTT632, FTT632-USB
5
Year
Frame
Warranty
1
Year
Component
Warranty
1
Year
®
2
Tech Tub
Warranty
Life
Time
®
2
Tech Tub Modular Cart System
Assembly Guide
FTT624_624-USB_632_632-USB_2018_A
Check out our other products online at
www.copernicused.com
For assistance, please contact us:
1-800-267-8494
Email [email protected]om
Have your packing slip ready for reference

FTT624_624-USB_632_632-USB - PATENT PENDING - Version A - Released January 19, 2018 - Copernicus Educational Products Inc.
3
Warning! Hazard Risks!
This product is to be used under the supervision of an adult.
Indoor Use
Only
This product is intended for indoor use only. To reduce the risk of fire or electric shock, do not expose
this product to rain or moisture. The internal components are not sealed from the environment.
Power Strip
Specifications
Do not install or use the electrical components of this unit during a lightning storm.
Electrical Shock
In its unassembled state, this product contains parts that can be hazardous to small children. This
product should be assembled by an adult.
Small
Parts
Ensure that any cables extending across the floor to your product are properly bundled and marked to
avoid tripping or falling which may lead to personal injury.
Cable Trip
Hazard
Climb Hazard
Do not climb on, hang from or suspend objects from any components of your product unless otherwise
specified.
Read the electrical specifications of any electronic equipment you are using with your Copernicus
products. Failure to read these specifications and follow their instructions could result in damage to your
equipment or personal injury.
Electronic
Equipment
Adult
Supervision
Please read the warnings below for important safety information regarding your product. Failure to
read these warnings or to follow the instructions below could result in personal injury or damage to
your product that could void your warranty.
Read your power strip electrical specifications. Only plug in devices that are approved for use with this
power strip. Connect the supplied power strip directly to a wall outlet. Do not connect to another
power strip or use an extension cord. Unplug when not in use. Do not leave this product plugged in
for more than 72 consecutive hours. Turn off power strip before unplugging.

FTT624_624-USB_632_632-USB - PATENT PENDING - Version A - Released January 19, 2018 - Copernicus Educational Products Inc.
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Hardware
Actual Size
A
Allen Key Screw - M5 x 15mm
x2
Zip Tie
x2
Hex Bolt - M6 x 40mm
x6
M12 Flat Washer
x4
M12 Lock Washer
x4
Left Handle
x1
Power Timer
Cover
x1
Power Timer
Mounting Bracket
x1
Right Handle
x1
M6 Star Washer
x18
Cable Hook Stretcher
x1
M5 Thumb Nut
x4
M6 x 10mm
Thumb Screw
x2
Hex Bolt - M5 x 15mm
x4
BHex Bolt - M6 x 35mm
x2
C
D
E
F
G
H
I
J
FTT624, FTT624-USB,
FTT632, FTT632-USB
4” Twin Wheel
Locking Caster
x4
In Box 1
Contents - FTT401-0
Cart Base
x1
Spring Steel
Cable Hook
x1
®
2
Tech Tub Modular Cart System
Before beginning, you should have:
Allen Key
Not to Scale
x1
Caster Wrench
Not to Scale
x1
8mm/10mm
Hex Wrench
Not to Scale
x1

FTT624_624-USB_632_632-USB - PATENT PENDING - Version A - Released January 19, 2018 - Copernicus Educational Products Inc.
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FTT624-USB
FTT624
FTT624-USB
Tech Tub 2®
6 Device
Main Body
x1
FTT600-A (x3)
6 outlet
Power Strip
(25515)
x1
Tech Tub 2®
6 Device
Main Body
x1
FTT600-C (x3)
Tech Tub 2®
6 Device
Main Body
x1
FTT600-G (x1)
FTT600-F (x1)
6 outlet
Power Strip
(25515)
x1
Power
Timer
(25526)
x1
Tech Tub 2®
6 Device
Main Body
x1
15’ Power
Timer Cable
x1
®
2
Tech Tub Modular Cart System with USB
®
2
Tech Tub Modular Cart System
USB “B” Cable
x1
Power Timer
(25526)
x1
15’ Power
Timer Cable
x1
10 Port USB Hub
(255144)
x1
10 Port USB Hub
(255144)
x1
North American
power cord shown.
Power Cord
x1
Power Adapter
(255146)
x1
USB “B” Cable
x1
North American
power cord shown.
Power Cord
x1
Power Adapter
(255146)
x1

FTT624_624-USB_632_632-USB - PATENT PENDING - Version A - Released January 19, 2018 - Copernicus Educational Products Inc.
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FTT632-USB
FTT632
Tech Tub 2®
6 Device
Main Body
x1
FTT600-A (x1)
6 outlet
Power Strip
(25515)
x1
FTT600-F (x1)
6 outlet
Power Strip
(25515)
x1
Power
Timer
(25526)
x1
Tech Tub 2®
6 Device
Main Body
x1
15’ Power
Timer Cable
x1
Tech Tub 2®
10 Device
Main Body
x1
FTT1000 (x2)
10 outlet
Power Strip
(255159)
x1
Tech Tub 2®
10 Device
Main Body
x1
FTT1000-USB (x2)
10 Port USB Hub
(255144)
x1
USB “B” Cable
x1
FTT600-C (x1)FTT600-G (x1)
Power Timer
(25526)
x1
15’ Power
Timer Cable
x1
10 Port USB Hub
(255144)
x1
10 Port USB Hub
(255144)
x1
FTT632-USB ®
2
Tech Tub Modular Cart System with USB
®
2
Tech Tub Modular Cart System
Tech Tub 2®
6 Device
Main Body
x1
Tech Tub 2®
6 Device
Main Body
x1
North American
power cord shown.
Power Cord
x1
Power Adapter
(255146)
x1
USB “B” Cable
x1
North American
power cord shown.
Power Cord
x1
Power Adapter
(255146)
x1 USB “B” Cable
x1
North American
power cord shown.
Power Cord
x1
Power Adapter
(255146)
x1

FTT624_624-USB_632_632-USB - PATENT PENDING - Version A - Released January 19, 2018 - Copernicus Educational Products Inc.
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This symbol denotes a 2 Person Task. For safety, please ensure that there are the
suggested number of people working on steps displaying this symbol.
Watch for this symbol throughout the Assembly Guide. Wherever you see it, pay close
attention. The symbol denotes a step needing extra attention to ensure it is done
correctly.
The star symbol highlights an advisory note.
!
Watch for These Helpful Symbols
Before You Begin
As You Assemble the Unit
Lay out and identify all of the included parts.
The hardware has been packed according to step.
Read the assembly guide over once to familiarize yourself with them.
Please note that in its unassembled state, this product contains parts that can be
hazardous to small children. This product should be assembled by an adult.
!
Follow the steps in sequence.
Before beginning each step, find the part(s) that you need for that step.
Pay attention to the labels on the parts; they are there to help direct you at certain stages.
The title of each step states what you will be doing. Review the text and the pictures as you build
the unit.
?
?
?
2-Person Task
Tips for Assembly
Customer Service - FAQ’s
Need Tech Support?
Have a Question?
Email our Tech Support Service
!Please note, star washers are critical components for electrical safety. Star washers
must be included and fasteners fully tightened to prevent the risk of electric shock.
www.copernicused.com
Check out some of our
other great products!
For missing parts and other issues regarding this product:
Please call Copernicus Customer Service, where we will be happy to help.
1-800-267-8494. Monday - Friday 8:30am - 4:30 pm EST.
OR
Email our Tech Support Service at [email protected]om

FTT624_624-USB_632_632-USB - PATENT PENDING - Version A - Released January 19, 2018 - Copernicus Educational Products Inc.
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FG
E
Actual Size:
Attach Left Handle and Right Handle to Cart Base
A
You will need: (Not to Scale)
Left Handle
Tilt base up on front
edge
E
B
E
E
A
E
B
Right Handle
You will need: (Not to Scale)
Actual Size:
Attach Casters to cart
2Caster Wrench
x1
Cart Base
x1
Right Handle
x1
E
A
Hex Bolt - M6 x 40mm
x4
M6 Star
Washer
x6
E
Please note, star
washers are critical
components for
electrical safety. Star
washers must be
included and fasteners
fully tightened to
prevent the risk of
electric shock.
M6 Star Washer
x6
E
BHex Bolt - M6 x 35mm
x2
A
8mm/10mm Hex
Wrench
x1
Note:
Ensure correct orientation of base and
handles before assembly. Do not fully tighten
bolts until all six have been started.
4” Twin Wheel
Locking Caster
x4
M12 Lock Washer
x4
FM12 Flat Washer
x4
G
A
1Left Handle
x1
Note:
Return cart to upright position once casters are installed.
Check casters every 6 months and tighten as needed.
Press down
to lock
Lock the casters before installation so you can quickly
thread them into the ends of the tube by hand. Use the
caster wrench to finish tightening them completely.

FTT624_624-USB_632_632-USB - PATENT PENDING - Version A - Released January 19, 2018 - Copernicus Educational Products Inc.
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You will need: (Not to Scale)
Actual Size:
Fasten Cable Hook Stretcher to Handles
3
Note:
Ensure cable hooks point toward back of cart.
Cable Hook Stretcher
x1
Position Cable Hook Stretcher so it aligns with holes on handles
Fasten Cable Hook Stretcher to handles
1
2
AHex Bolt - M6 x 40mm
x2
M6 Star Washer
x2
E
Important electrical
safety component.
M6 Star Washer
x2
E
E
E
8mm/10mm Hex
Wrench
x1

FTT624_624-USB_632_632-USB - PATENT PENDING - Version A - Released January 19, 2018 - Copernicus Educational Products Inc.
10
E
EH
H
E
EH
H
C
C
C
C
E
E
E
E
You will need: (Not to Scale)
Actual Size:
Note:
Ensure the Power Timer
is mounted in the
correct orientation.
Install Power Timer
4
Fasten Mounting Bracket to Right Handle Fasten Power Timer to Mounting Bracket
M5 Thumb Nut
x4
H
12
CHex Bolt - M5 x 15mm
x4
M6 Star Washer
x8
E
Important electrical
safety component.
M6 Star Washer
x8
E
Power Timer
Mounting
Bracket
x1
Power Timer
x1
8mm/10mm Hex
Wrench
x1
Note:
Power Timer will be shipped
inside one of the Tech Tub boxes
Power Button on Top
Power Cable Socket
on Bottom

FTT624_624-USB_632_632-USB - PATENT PENDING - Version A - Released January 19, 2018 - Copernicus Educational Products Inc.
11
I
E
EI
Actual Size:
You will need: (Not to Scale)
Actual Size:
5DM5 15mm
x2
Spring Steel
Cable Hook
x1
Install Spring Steel Cable Hook
Fasten to Right Handle at the back
Hook Power Timer Cover onto Mounting Bracket Fasten Power Timer Cover to Mounting Bracket
Install Power Timer
M6 x 10mm Thumb Screw
x2
I
Allen Key
x1
a) Hook tabs into slot
on mounting
bracket
b) Swing cover
down into place
1 2
Before proceeding to the next step
please check the entire assembly
for loose parts; tighten all casters,
bolts, screws and nuts.
Tighten all casters using supplied
Caster Wrench.
Keep wrench with unit. Casters
must be tightened every 6 months
for proper maintenance.
M6 Star Washer
x2
E
D
D
4
Cont.
Power Timer
Cover
x1
You will need: (Not to Scale)
Important electrical
safety component.
M6 Star Washer
x2
E

FTT624_624-USB_632_632-USB - PATENT PENDING - Version A - Released January 19, 2018 - Copernicus Educational Products Inc.
12
6You will need: (Not to Scale) 2®
Tech Tub
6 Device
x2
2®
Tech Tub
10 Device
x2
Hook rear feet onto pins on the Cart Base
1
Lower front of tub onto metal tab on Cart Base
2
2®
Tech Tub
6 Device Tub
x2
2®
Tech Tub
10 Device Tub
x2
Note: Ensure the 10 Device Tub is always
mounted directly to the cart, not stacked
on top of a 6 Device Tub.
Note: Please follow the assembly instructions that accompanied
®
2
your Tech Tub to get it ready for installation on the Cart.
Continue on next page...
24 Device Cart
(FTT624 or FTT624-USB)
32 Device Cart
(FTT632 or FTT632-USB)
OR
OR
Repeat steps 1 and 2 for other side of cart
3
Install Tech Tubs onto cart
Lock Casters before installing Tubs onto Cart.

FTT624_624-USB_632_632-USB - PATENT PENDING - Version A - Released January 19, 2018 - Copernicus Educational Products Inc.
13
You will need: (Not to Scale)
Open front door of Tech Tub and slide metal locking pin through metal tab
NOTE:
The locking process is the same for both left and right position on the cart.
4
Install Tech Tubs onto cart
6
Cont.

FTT624_624-USB_632_632-USB - PATENT PENDING - Version A - Released January 19, 2018 - Copernicus Educational Products Inc.
14
Stack remaining Tech Tubs onto cart
You will need: (Not to Scale)
OR
1
Open Flip Locks on top of first tub
(For 10 device tub only use top Flip Locks)
22
Insert front feet of upper tub into front
openings on top of lower tub
4Lock tubs together by snapping Flip Locks
from lower tub into upper tub
SNAP in place for secure connection.
Repeat this step for remaining tubs.
See diagram on the top of each Tech Tub for
more details on how to join them together.
3
2®
Tech Tub
6 Device
x2
2®
Tech Tub
10 Device
x2
2®
Tech Tub
6 Device
x2
2®
Tech Tub
6 Device
x2
7
Insert back feet of upper tub into slot
on top of lower tub

FTT624_624-USB_632_632-USB - PATENT PENDING - Version A - Released January 19, 2018 - Copernicus Educational Products Inc.
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You will need: (Not to Scale)
8
Attach Power Cable to Power Timer
1Plug Power Cable into Power Timer
15’ Power Timer
Cable
x1
2Zip tie Power Timer Cable to frame
Note:
Use the attached clip to secure the power cable to itself before moving the cart.
3Wrap Power Timer Cable on Cable Hook Stretcher before moving cart
Zip Tie
x2
J
Note:
Leave some slack in cable when zip tying it to the cart to avoid excess strain on cable or power timer.
Trim the ends of the zip ties once they are fully tightened around the power cable.
15’
power cable
J

FTT624_624-USB_632_632-USB - PATENT PENDING - Version A - Released January 19, 2018 - Copernicus Educational Products Inc.
16
9
Plug Power Strip From Each Tech Tub Into Power Timer
Route Power Cables through Spring Steel Cable Hook and plug them into the Power Timer
Note:
®
2
To keep the power cables organized keep the excess length of cable wrapped on the back of the Tech Tub .
Ensure that there is enough slack to prevent unnecessary strain on the power cables or power timer.