Copernicus BC300 User manual

BC300 - Version C - Released December 1, 2022 - Copernicus Educational Products Inc.
PLEASE KEEP THIS GUIDE WITH THE PRODUCT
Phys-Ed Cart
BC300
Assembly Guide
Check out our other products online at www.copernicused.com
For assistance, please contact us by telephone at 1-800-267-8494 or email at [e-mail].
Have your packing slip ready for reference.
Please Recycle

BC300 - Version C - Released December 1, 2022 - Copernicus Educational Products Inc.
Frame
Phys-Ed Cart
BC300
We do not inherit the earth
from our ancestors, we
borrow it from our children.
- NATIVE AMERICAN PROVERB
Change is the end result of all
true learning.
- LEO BUSCAGLIA
What you leave behind is not
what is engraved in stone
monuments, but what is
woven into the lives of others.
- PERICLES
Education is the most
powerful weapon which you
can use to change the world.
- NELSON MANDELA
Need Support?
Have a Question?
Email Customer Service www.copernicused.com
Check out some of our
other great products!
For missing parts and other issues regarding your product:
Please contact Customer Service, where we will be happy to help.
Telephone: [phone], Monday - Friday 8:00am - 4:30 pm EST
Email: [e-mail]
Register your Product
Registering your warranty ensures we have all the information we need to make any future warranty claims quick
and easy. Please visit www.copernicused.com/warranty and complete the form within 10 business days from
product assembly. By registering your product, you will be entered into a draw to win Copernicus product.
Make a Warranty Claim
We offer a Lifetime Warranty on almost everything we make. Please call 1-800-267-8494 or email
[email protected]om to start your warranty claim. Proof of purchase will be required upon warranty claim (i.e.
copy of invoice).
Lifetime
Frame Warranty
Lifetime
All Components
Warranty
Dear Educator,
Thank you for purchasing the . We hope it meets your expectations and you and your students enjoy using it Phys-Ed Cart
at your school.
Every day we see and hear stories of teachers going above and beyond to help students thrive. Thank you so much for all
you do – you are awesome, and you make a difference.
Thank you for inspiring us.
If you have any questions, concerns or ideas on how we can improve please let us know by contacting our Customer
Solutions Ninjas at 1-800-267-8494 or [email protected].
Happy teaching,
Kaylyn Belcourt, President
[email protected]
2

BC300 - Version C - Released December 1, 2022 - Copernicus Educational Products Inc.
Tips for Assembly
Before You Begin:
ŸLay out and identify all of the included parts.
ŸThe hardware has been packed according to step in one bag.
ŸRead the assembly guide over once to familiarize yourself with them.
As You Assemble the Unit:
ŸFollow the steps in sequence.
ŸBefore beginning each step, find the part(s) that you need for that step.
ŸThe title of each step states what you will be doing. Review the text and
the pictures as you build the unit.
Please read the warnings below for important safety information regarding your product. Failure to read these
warnings or to follow the instructions below could result in personal injury or damage to your product that could
void your warranty.
Indoor Use
Only
This product is intended for indoor comercial use only. To reduce the risk of fire or electric
shock, do not expose this product to rain or moisture. The internal components are not
sealed from the environment.
In its unassembled state, this product contains parts that can be hazardous to small children.
This product should be assembled by an adult.
Small Parts
This product is to be used under the supervision of an adult.
Adult
Supervision
Do not climb on, hang from or suspend objects from any components of your product
unless otherwise specified.
Climb
Hazard
Important Information! Warning!
The symbol denotes a
step needing extra
attention to ensure it is
done correctly.
Watch for These Helpful Symbols:
For safety, please have
someone help you when
working on steps
displaying this symbol.
2-Person Task
3

BC300 - Version C - Released December 1, 2022 - Copernicus Educational Products Inc.
Hardware
Actual Size
BC300-0
Before beginning, you should have:
Additional tools required:
Adjustable wrench 2x Rubber Mallet 1x
OR 10mm
Wrench +
AM6 x 45mm
12x
(43245)
C
D
E
F
Allen Key
(43281)
1x
B
Tools
(Not to Scale)
M6 x 30mm
8x
(43230)
M6 Lock Washer
20x
(43273)
M6 Lock Nut
8x
(43275)
M6 Acorn Nut
2x
(43271)
M6 Flat Washer
2x
(432731)
End Frame
2x
Ball Rack Side Frame
2x
Ball Rack Bottom Frame
1x
Hula Hoop Rack Hook
2x
Casters
4x
2x locking
2x non-locking
Stretcher
2x
Hula Hoop Rack Wire
1x
Open Tub
3x
(CC4068)
10 lbs Weight Limit
4
BC300-CB
In BC300-0
Phys-Ed Cart
BC300

BC300 - Version C - Released December 1, 2022 - Copernicus Educational Products Inc.
Insert Casters into Both End Frames
You will need: (Not to Scale)
1End Frame
2x
Assemble Ball Rack Side Frames and Stretchers to End Frames
Actual Size: You will need:
(Not to Scale)
2
2-Person Task
End Frame (with casters installed)
2x Stretcher
2x
Ball Rack Side Frame
2x
AM6 x 45mm
12x
Casters
2 x locking
2 x non-locking
A
A
A
A
A
A
A
A
A
A
A
CM6 Lock Washer
12x
C
C
C
C
C
C
C
C
C
C
C
C
Use a rubber mallet
to tap the casters into
the bottom of the frame
Install 1 x locking and
1 x non-locking locking caster
on each frame
Wires go to inside of frame
Do not tighten hardware yet
A
5

BC300 - Version C - Released December 1, 2022 - Copernicus Educational Products Inc.
3
Install Ball Rack Bottom Frame
Ball Rack Bottom Frame
1x
You will need: (Not to Scale)
B
B
B
B
B
B
B
B
Actual Size:
BM6 x 30mm
8x CM6 Lock Washer
8x
DM6 Lock Nut
8x
C
C
C
C
C
D
D
D
D
D
C
D
C
D
C
D
Tighten all hardware now
6

BC300 - Version C - Released December 1, 2022 - Copernicus Educational Products Inc.
4
Assemble Hula Hoop Rack and Install on rear stretcher of cart
Actual Size: You will need: (Not to Scale) Hula Hoop Rack Hook
2x
Hula Hoop Rack Wire
1x
EM6 Acorn Nut
2x
E
E
M6 Flat Washer
2x
F
F
F
7

BC300 - Version C - Released December 1, 2022 - Copernicus Educational Products Inc.
5
Install Open Tubs into top rack of cart
You will need: (Not to Scale)
Open Tub
3x
8