Cornelius 8027 User manual

ED300 Dispenser Kit Installation Instructions
© 1998-2010, IMI Cornelius Inc. - 1 - Publication Number: 92254
INSTALLATION INSTRUCTIONS
FOR
KIT PART NUMBERS 08027 AND 08030
For Model ED300 Dispenser and the Following 30” Wide Ice Maker Model Series:
Manitowoc QQ1400C, Q-Dual
Scotsman CME 806/865/1002/1056
!
WARNING:
Disconnect power to the unit before installing the adaptor following all lockout/tag out procedures established by the
user. Verify that all the power is off to the unit before performing any work.
Failure to comply could result in serious injury, death or damage to the equipment.
!
WARNING:
All ice baffle plates and bin stats, if included or recommended in this kit, must be installed as directed in this manual or
the equipment manufacturer’s instructions.
Failure to comply could result in serious injury, death or damage to the equipment.
!
WARNING:
All of the attachment screws and plates must be installed as directed in this manual.
Failure to comply could result in serious injury, death or damage to the equipment.
!
WARNING:
The dispenser must be secured with 3/8 X 16 bolts (6) to the counter before installing this ice maker adapter kit. Refer
to the installation manual or Figure 3 for the counter mounting template.
NOTE: Adjust the automatic agitation timer located in the dispenser’s electrical control box to 5 sec-
onds on, 20 minutes off. Access to the timer is provided by removing the merchandiser/upper
front panel.
1. Remove the top plastic bin covers (2) from the dispenser.
2. Place the ice maker adapter lid assembly (item 1) on top of the dispenser and position it flush with the rear and
sides of the dispenser as shown in Figure 1.
3. Install the ice baffle on the lid assembly as shown in Figure 2.
Table 1: Loose Shipped Parts
Item No. Part No. Name Qty.
1 29505 Lid Assembly 1
2 22127 Ice Maker Mounting Bracket 2
3 50904 RTV. 3Oz Tube 1
4 52946 Manual Ice Fill Cover - Black (08027) 1
52964 Manual Ice Fill Cover - Gray (08030)
5 91957 Label, “Disconnect Power Before Cleaning” 1
6 620042919 ED300 Ice Baffle 1
7 620701601 #10 x 1/2” LG. Sheet metal Screw 12
8 620701902 #8-32 Nylon Acorn Nut 4
9 620701901 Sealing Washer 4
10 620701903 #8 Nylon Washer 4
11 92254 Installation Instructions 1
Release Date: November 10, 2010 www.cornelius.com Revision: F

ED300 Dispenser Kit Installation Instructions
Publication Number: 92254 - 2 - © 1998-2010, IMI Cornelius Inc.
IMPORTANT: The baffle prevents ice from over-filling the manual fill area during agitation/
dispensing with a full storage bin and forcing the manual fill cover off.
4. Using the slotted holes in the lid as a template, drill (4) 0.147” diameter holes (#26 drill) at the bottom of the slots
(see Figure 1 Detail A). BE CAREFULLY NOT TO DRILL INTO THE ICE STORAGE BIN. Secure the lid to the
dispenser with (4) #10 sheet metal screws.
5. Seal the ice maker to the dispenser lid as follows (see Figure 1).
A. Run beads of RTV around the opening in the lid and inside of the perimeter of the ice maker outline so
that the ice maker will set on the RTV.
B. Set the ice maker onto the lid and position it as shown in Figure 1.
C. Wipe away the excess RTV.
6. Drill 0.147” diameter holes into the ice maker cabinet and the dispenser lid using the ice maker mounting brack-
ets as templates. USE CAUTION SO AS NOT TO DRILL INTO ANY ICE MAKER COMPONENTS (CON-
DENSER, TUBING, ETC.). Secure the brackets using the #10 sheet metal screws provided.
7. Follow the ice maker manufacturer’s instructions to complete the installation of the ice maker including the bin
thermostat if so equipped or required.
IMPORTANT: For Scotsman CM series ice makers with sonic ice level control, Bin Thermostat Kit
KSB1 must be ordered with the ice maker
CAUTION:
!
The bin thermostat location must not interfere with agitator rotation.
8. Locate the cleaning caution label (item 5) on the manual ice fill cover (item 4) as shown in Figure 1. Place the
manual fill cover in position over the flange on the lid assembly and the front access hopper opening.
Figure 1. Dispenser
30 7
3
SEE
DETAIL A
7
ICEMAKER
SEAL TO ITEM 1
WITH ITEM 3
REFER TO
STEP 5
DETAIL A
DRILL ø .147 HOLES
USING BOTTOM OF
SLOTTED HOLES IN
LID AS A TEMPLATE
5
4
2
1
POSITION ICEMAKER
FLUSH WITH REAR OF
LID AND CENTERED
ON DISPENSER
7¼

ED300 Dispenser Kit Installation Instructions
© 1998-2010, IMI Cornelius Inc. - 3 - Publication Number: 92254
Figure 2. ED300 Baffle Kit
Figure 3. Mounting Template
4 PLC. ICEMAKER SHOWN
FOR REFERENCE
ONLY
4 PLC.
BAFFLE
(ITEM 6)
SHOWN
IN PLACE
4 PLC.
1
9
8
6
10
ø7/16
(6) PLCS
OPENING
18 5/8
8 5/8
22 3/8
3 3/16
44 3/8
29 3/4
31 1/2
15
3 1/2
20 3/8
40 3/4
1 13/16
1 5/16
6 11/16
21 1/4
15
12
4 1/2
REMOVABLE
SINK
RECOMMENDED COUNTER OPENING SIZE 12" X 15"
FOR UTILITIES AND BEVERAGE TUBING. OPENING
CAN BE LOCATED ANYWHERE WITHIN THE SHADED
AREA.
16 1/8
2 9/16
8 1/2
TO FRONT OF DRIP TRAY
ON COUNTER
TOP
TO FRONT TOP OF
DRIP TRAY