Crane Merchandising Systems DN5800 Series User manual

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3330 Dixie-Narco Blvd.
Williston, SC 29853
www.dixienarco.com M083.0
DN5800/3800 BevMax 4/3/2
Coin Insert Assembly/Keypad Kit
3/9/2011
Models Affected: all DN5800 serial break prior to 8900-0001BH.
Reason: To provide an assembly that replaces obsolete parts and step instruction for easy installation.
Order: 1 - CR0002043 BevMax 4 Coin Insert/Keypad Kit Assy. Kit
Contents: 1 – CR0001800 Keypad Bracket Assy.
1 – 80410142 Switch Membrane with metal dome
2 – CR0002204 Retainer Clip
1 – CR0005752 Richo Flat Cable Clip
1 – CR0005650 Coin Return Button Bracket
1 – CR0007492 Coin Return Button Assy.
1 – 80170154 Spring
1 – 801,823,550.11 Coin Insert Chute
4 – 800,801,540.01 Keps Nut 8 – 32
Note: The coin return cover is sold separately and not part of the Kit. It comes in two colors. Gray 80182462 or
Black 80182461. Please order as needed.
INTRODUCTION
WARNING: Turn off rocker switch on AC box to shut off all
power to vendor before performing this procedure.
Please read and familiarize yourself with these instructions in their entirety before proceeding. The procedure
below shows the step by step instructions to replace the adhesive keypad/overlay on a Dixie-Narco Beverage
Max2/3/4 Vender (DN5800) with a non adhesive keypad/overlay kit. These instructions do not apply to any
models other than the DN5800 Series (e.g. DN2145, DN2054, DN55##, DN35##).

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TOOLS NEEDED
•Philips Screw Driver
•Scissors or Wire Cutters
•Static Discharge Strap
Coin Insert Assembly DN5800-4 and Keypad upgrade
Part numbers and description
NOTE 1: Keypad membrane revised by adding the graphic overlay to the
membrane.
BevMax 4 Assembly Coin Insert and Keypad CR0002043
Part of Assembly, Coin Insert and Keypad CR0002043
Bracket coin return
button BV4
CR0005650
Spring Compression
80170154
Assembly coin button
return CR0007492
Clip, Richo flat cable
BV4 CR0005752
Chute coin insert
BV3/4 801,823,55x.x1
Keypad Cover BV4 shown
not part of assembly
801,824,62x.x1 see note 3

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Coin Insert Assembly DN5800-4 Keypad upgrade
Part numbers and description
NOTE 2: Below is the assembled coin insert assembly front and back as shipped from the factory.
Assembled BevMax 4 Coin Insert Assembly and Keypad CR0002043
Switch, membrane with metal dome and with overlay 80410142

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Coin Insert Assembly DN5800-4 Keypad upgrade
Part numbers and description
Assembly, coin and keypad bracket CR0001800
Clip, retainer .50” Panel CR0002204
Clip, Richo flat cable BV4 CR0005752

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Coin Insert Assembly DN5800-4 Keypad upgrade
Part numbers and description
NOTE 3: The coin return cover is sold separately and not part of the Kit. It comes in two colors. Gray
80182462 or Black 80182461.
Keypad Cover BV4
BevMax 4 Coin Insert Assembly and Keypad
Keps, nut 8-32 part #
80080154

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Coin Insert Assembly DN5800-4 Keypad upgrade
Installation and removal instructions:
REMOVAL OF EXISTING COIN INSERT AND KEYPAD/OVERLAY FROM BEVMAX 2/3
VENDER.
1.) Start with a DN5800 UL listed Vending Machine that is currently operating normally as factory produced
2.) Turn off rocker switch on AC box to kill all power to the vendor.
3.) Remove the motor cover from port cup assembly.
Remove Motor Port Cover
(retain screws for later use).
AC Box
Rocker Switch

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Coin Insert Assembly DN5800-4 Keypad upgrade
Installation and removal instructions:
4.) Unplug all connections from port motor.
5.) Remove the door harness cable clamp from the service door and place the excess harness inside the service
area. Retain the screw for later use.
6.) Remove the port motor and retain the (3) screws for later use.
Unplug all connections at top of
port motor assembly.
Cable Clamp
Port Motor
Screws

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Coin Insert Assembly DN5800-4 Keypad upgrade
Installation and removal instructions:
7.) Remove the coin insert chute, coin return bracket, and coin return button assembly from service door.
8.) Remove the membrane retainer ribbon tag assembly if applicable.
9.) Remove the coin insert panel assembly from the service door.
Keypad Membrane Retainer
ribbon tag assembly.
Coin Insert Panel Assembl
y
Coin return assembl
y
Coin return assembl
y
removed

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Coin Insert Assembly DN5800-4 Keypad upgrade
Installation and removal instructions:
INSTALLATION OF NEW COIN INSERT ASSEMBLY WITH KEYPAD/OVERLAY FOR
BV2/3 VENDORS.
NOTE: If the coin insert assembly with keypad/overlay comes already assembled, skip
to step #13
10.) Place the membrane/overlay, keypad cover, and keypad bracket assembly on a nonabrasive service (e.g.
table, chair, lap etc) and assembly together. USE CARE NOT TO PINCH OR CHAFE THE WIRE
HARNESS/CONNECTOR.
11.) Install the coin return button, spring compression, bracket, and coin chute insert as shown in figures 1-3.
FIGURE 1
FIGURE 2 FIGURE 3
Part of Ke
yp
ad Bracket assembl
y
Coin return button chute insert
Membrane/overla
y
ke
yp
ad cover
,
not included Ke
yp
ad bracket
Coin return button bracket
S
p
rin
g
com
p
ression

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Coin Insert Assembly DN5800-4 Keypad upgrade
Installation and removal instructions:
12.) Place the new membrane/overlay over keypad bracket assembly aligning the holes and insert the panel
retainer clips to secure as shown in figures 4-5.
FIGURE 4 FIGURE 5
13.) Place the keypad cover (NOT INCLUDED) over the keypad bracket assembly and align locking tabs with cut
out slots on the bracket. See figures 6-7.
FIGURE 6 FIGURE 7
14.) Mount the Keypad bracket assembly with keypad cover to the opening in the service door and tighten all
screws, figures 8-9.
FIGURE 8 FIGURE 9
Panel retainer cli
p
Cli
p
s Secured
Lockin
g
tabs

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Coin Insert Assembly DN5800-4 Keypad upgrade
Installation and removal instructions:
15.) Route and secure the door harness to service door using cable clamp and then tight screw.
16.) Connect the Switch membrane ribbon cable to the keypad harness then snap the Richo clip over the
connection to secure in place, figure 10-11.
FIGURE 10 FIGURE 11
17.) Install the port motor on top of port cup assembly.
Cable clam
p
and screw
Port cu
p
moto
r

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Coin Insert Assembly DN5800-4 Keypad upgrade
Installation and removal instructions:
18.) Plug in all connections at port motor to top of port cup assembly.
19.) Install port cup assembly motor cover.
20.) Complete installation of coin insert assembly DN5800-4 keypad upgrade.
Port motor connection terminated
Port cu
p
motor cove
r