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  9. Cres Cor RO151033 User manual

Cres Cor RO151033 User manual

5925 Heisley Road • Mentor, OH 44060-1833
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
INSTALLATION, OPERATION and MAINTENANCE
MANUAL for Cres Cor 8kW RETHERMALIZERS
Rethermalizer FL-RO151033
Rev. 3 (5/14) Page 1 of 11
REVOLUTION FOODS
MODEL RO151033
AND
MODEL RO151034 (250° Max. Rethermalizer)
5925 Heisley Road • Mentor, OH 44060-1833
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Rethermalizer FL-RO151033
Rev. 3 (5/14) Page 2 of 11
TABLE OF CONTENTS
SUBJECT PAGE
INSTALLATION INSTRUCTIONS .............................................3
OPERATING INSTRUCTIONS
First Time Operation....................................................4
How to Use Control for Retherm & Holding .................................4
Using pre-set recipes....................................................5
“Quick Recipe” and Other Menu settings....................................5
MAINTENANCE INSTRUCTIONS
How to Clean the Unit ..................................................6
Trouble Shooting Guide ...............................................7, 8
Cabinet Replacement Parts...............................................9
Hot Unit Replacement Parts.............................................10
Wiring Diagram For 208/240 Volt, 1 Phase .................................11
SERVICE POLICY and AGENCY LIST ....................................FL-1400
WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK,
DO NOT REMOVE COVER (OR BACK)
NO USER-SERVICEABLE PARTS INSIDE
REPAIR SHOULD BE DONE BY AUTHORIZED SERVICE
PERSONNEL ONLY
RISK OF FIRE OR ELECTRIC SHOCK
DO NOT OPEN
WARNING
5925 Heisley Road • Mentor, OH 44060-1833
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Rethermalizer FL-RO151033
Rev. 3 (5/14) Page 3 of 11
INSTALLATION INSTRUCTIONS
VENTING YOUR CABINET:
1. The purpose of ventilating hoods is to direct and
capture smoke, grease-laden vapors, heat, odors, or
fumes.
2. Low temperature equipment (maximum temperature
250°F/121°C) does not produce heat, odors, fumes,
grease-laden vapors or smoke and is not required to be
vented.
3. Most jurisdictions consider our low-temperature units
(maximum temperature is 350°F/177°C) as low-heat
appliances not requiring vent hoods.
4. Installation must conform with local codes. The
authority having jurisdiction of enforcement of
the codes will have the responsibility for making
interpretations of the rules.
HOW TO INSTALL CABINETS:
1. Remove all packing material from inside and outside
of cabinet.
2. Position cabinet on level oor; install the cabinet
interior (pan slides) if not already installed.
3. Plug power cord into proper wall receptacle.
UNIT SPECIFICATIONS: Unit uses six (6) elements (1325 watts each). Units are rated 8000 watts.
MODEL NOS. ELECTRICAL SPECS
(AC SERVICE) ELEC. LOAD POWER SUPPLY REQUIREMENT
ALL 3 PHASE IS 3 WIRE + GROUND
VOLTS PHASES HZ AMPS VOLTS AMPS PHASES VOLTS RECEPTACLE
RO151033
RO151034 208 1 60 39 208 50 1 208 6-50R
CABINET MODEL RO151034 IS
PRESET TO A MAXIMUM OF 250°F. TEMPERATURE
5925 Heisley Road • Mentor, OH 44060-1833
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Rethermalizer FL-RO151033
Rev. 3 (5/14) Page 4 of 11
OPERATING INSTRUCTIONS
HOW TO USE THE RETHERM CONTROL:
*Push the POWER ON/OFF switch on the control panel;
the light will come on and the cabinet will start heating.
*The display will read “LOTPR” (low temperature)
below 140°F. (60°C.).
NOTE: Wait half (1/2) hour after start up before loading
the food for best results.
The display will read “PREHT” until the cabinet
reaches the set temperature.
Cooking/Retherming:
1. Press the COOK button.
2. Turn the SET knob to the desired cooking temperature
between 200°F (93°C) and 250°F (121°C) or 350°F
(176°C).
3. Push the knob to set the temperature.
4. The control automatically goes to the HOLD mode.
(Continue to step 1 below).
Holding:
(Press the HOLD button only if you are just holding food),
1. Turn the SET knob to the desired holding temperature
between 140°F (60°C) and 220°F (104°C).
2. Push the SET knob to accept the temperature.
3. The control automatically goes to the TIME mode.
Setting the time or Food Probe:
1. If NOT using the Food Probe:
a) Turn the SET knob to the desired hours/minutes.
b) Push the SET knob to accept the time.
2. Using the Food Probe:
Plug in the food probe BEFORE you enter the TIME
mode. Otherwise, you have to press the PROBE
button to set the probe temperature.
a) Turn the SET knob to the desired internal temperature.
b) Push the SET knob.
3. Press the START button. The display will show
“PREHT”, then “READY” when cooking temperature
is reached.
4. Insert food probe into food, then load the cabinet and plug
food probe into unit.
5. Once loaded, press the START button again.
Note: Press and hold the SET knob for 5 seconds to
cancel any recipe and clear the control.
FIRST-TIME OPERATION
NOTE: A new cabinet needs to “burn off” manufacturing
oils and excessive adhesive before its rst use.
Do NOT load food until this has been done!
1. Push the POWER button on; the light will come on.
NOTE: The letters “LOTPR” (low temperature) will
show on the control display until it reaches 140°F
(60°C).
2. Press the COOK button.
3. Turn the SET control knob to show 350°F. Push the
SET knob to set the temperature.
4. Push the HOLD button. Turn the SET knob to 150°F
(65°C). Push the SET knob to set the temperature.
5. TIME button will illuminate. Turn SET knob to one
(1) hour. Push the SET knob to set the time.
6. Push START button. Control will display “PREHT”,
then in approximately 15 minutes “READY”.
7. Push START button again to begin the cooking/burn
off process.
8. Turn the unit off and let cool. (Open door)
9. Wipe the inside clean with detergent and hot water.
START
BUTTON
DISPLAY
BUTTON
RECIPE
BUTTONS
PROBE
BUTTON
TIME
BUTTON
COOK BUTTON
HOLD BUTTON
DISPLAY
CONTROL
POWER
ON/OFF
FOOD PROBE
CONNECTOR
SET KNOB
Retherm
+
5925 Heisley Road • Mentor, OH 44060-1833
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Rethermalizer FL-RO151033
Rev. 3 (5/14) Page 5 of 11
TO USE THE PRE-SET RECIPES:
1. Push the RECIPE 1-6 button.
2. Turn the SET knob to one of the 5 recipes and press
the SET knob to select.
3. Press the START button to preheat.
When the display shows “READY”, load the food into
the unit and press the START button again to begin the
cooking.
SAVING NEW RECIPE:
1. Press and hold both the TIME button and the SET
knob for 5 seconds. The screen will be ashing. This
is the setup menu.
2. Turn the knob through the menu until you get to
“Edit”.
3. Press the SET knob and turn to one of the recipes
you want to edit choose 6-18, DO NOT CHANGE
RECIPES 1-5.
4. Press the SET knob and enter the cook, hold and time
values.
5. After the entering the nal value, “Edit” will show
again.
6. Press the SET knob to edit more recipes or turn knob
to “End” and press the SET knob to exit the menu.
Quick Recipe Note:
You can set “Quick Recipes” for recipes that you use
often. This way, when you press a recipe group button and
press start, that recipe will start cooking without searching
for the recipe number. Recipe numbers can be set up as
“quick recipes” as follows:
Quick Recipe Note: (continued)
1. Press and hold both the TIME button and the SET
knob for 5 seconds to get into the menu.
2. Turn the SET knob to “RBTN” and press the SET
knob. The word “PUSH” will ash.
3. Press one of the recipe group buttons to assign a
recipe.
Note: Recipe numbers 1-6 can be set up as Group button 1.
Recipe numbers 7-12 can be set up as Group button 2.
Recipe numbers 13-18 can be set up as Group button 3.
4. Turn the SET knob to the recipe number you want to
assign to that button and press the SET knob.
Repeat the process to assign recipes to the other two
recipe group buttons; or, turn the SET knob to “END” the
submenu; turn to “END” the menu.
The DISPLAY button shows (cycles through) all the
values when in each mode:
• “PREHEAT” OR “READY”: momentarily shows the
actual cabinet temperature.
• “COOK” (Timed): shows Home screen, set point,
count down time, actual cabinet temperature.
• “COOK” (Probe): shows Home screen, set point,
count up time, actual cabinet temperature.
• “HOLD”: shows Home screen, set point, count up
time, actual cabinet temperature.
OPERATING INSTRUCTIONS (continued)
PRE-SETS:
The control can hold up to 18 saved recipes, 5 of them have been pre-set for different types of food product.
REVOLUTION FOODS PRE-SET RECIPES:
Recipe # Food Type Cook Temp HoldTemp Cook Time (min.)
Recipe 1 Very delicate foods 225 135 20
Recipe 2 Delicate foods 250 135 25
*Recipe 3 Dense foods 270 135 35
Recipe 4 Vegetable #1 250 135 75
Recipe 5 Vegetable #2 250 135 110
* For RO151034 only: Recipe #3, Cook Temp. is 250°F at 45 min. of Cook Time
5925 Heisley Road • Mentor, OH 44060-1833
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Rethermalizer FL-RO151033
Rev. 3 (5/14) Page 6 of 11
MAINTENANCE INSTRUCTIONS
HOW TO CLEAN THE UNIT
1. Unplug cord from wall. Allow cabinet to
cool.
2. Do NOT hose cabinet with water.
3. Do NOT get water on controls.
4. Do NOT use abrasives or harsh
chemicals.
5. Do NOT use “Cres Clean” (or any citrus
cleaner) on labels or plastic parts.
BEFORE cleaning the cabinet:
WARNING
CARE & USE OF FOOD PROBES: DO’S & DON’TS
DO DON’T
1. Sanitize (clean) the stainless steel probe after every
use.
1. NEVER remove probe from a food product and place
directly into new food items. Probe must be cleaned
and sanitized before reuse.
2. Wipe clean with soapy, damp cloth. Rinse with clear
water cloth.
2. DO NOT submerge the plastic handle, wires or
connector/plug into water. Clean as instructed with
soapy cloth and rinse with clean wet cloth.
3. Sterilize with food grade alcohol wipe prior to reuse
in another food item.
3. NEVER pull on the wires to remove probe from food
products or the receptacle. Always use the plastic
handle or jack to insert and remove the probe from
the foods and cabinet itself.
4. Pull/Remove the probe out of the food using the
plastic handle only.
4. Take care NOT to catch or bend the probe in the door
closure. The probe is a sensitive measuring device
and should be replaced if damaged.
5. Designate a proper storage place for probes like the
manager’s ofce.
Cleaning Hints:
1. Use the mildest cleaning procedure that will do the
job.
2. Always rub in the direction of the polish lines to avoid
scratching the surface.
3. Use only a soft cloth, sponge, brous brushes, plastic
or stainless steel pad for cleaning and scouring.
4. Rinse thoroughly with fresh water after every cleaning
operation.
5. Always wipe dry to avoid water marks.
5925 Heisley Road • Mentor, OH 44060-1833
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Rethermalizer FL-RO151033
Rev. 3 (5/14) Page 7 of 11
MAINTENANCE INSTRUCTIONS
TROUBLE-SHOOTING GUIDE, continued
HOW TO ADJUST THE DOOR LATCH:
1. For vertical (up and down movement) adjustment:
a. Loosen (2) screws located in magnetic strike.
b. Move strike up or down for alignment to
magnet on latch.
c. Tighten screws to secure
2. For horizontal (greater or lesser magnetic draw)
adjustment:
a. Loosen (4) screws in door latch.
b. Move latch forward or backward to adjust
magnetism.
c. Tighten screws to secure.
WARNING
IF OVEN GETS TOO HOT OR WON’T SHUT OFF, DISCONNECT
POWER AT BRANCH PANEL. DO NOT UNPLUG CORD!
TROUBLE-SHOOTING GUIDE
1. Cord is unplugged from wall outlet.
2. Circuit breaker/fuse to wall outlet is blown.
3. Switch is turned off.
4. Fuse on back of unit is blown.
If unit is NOT working, rst check the following causes:
PROBLEM POSSIBLE CAUSE SOLUTION
Rethermalizer does not turn on 1. Power switch is bad
2. Retherm control is bad.
1. Replace
2. Replace
HOW TO CLEAN THE UNIT:
SOIL CLEANER METHOD
CABINET
Inside and Outside
(Stainless Steel)
ROUTINE CLEANING Soap, ammonia or mild
detergent* and water.
1. Sponge on with cloth
2. Rinse
STUBBORN SPOTS,
STAINS
Mild abrasive made for
Stainless Steel.
1. Apply with damp sponge or cloth.
2. Rub lightly.
BURNT ON FOODS OR
GREASE
Chemical oven cleaner
made for Stainless Steel.
Follow oven cleaner manufacturer’s
directions.
HARD WATER SPOTS &
SCALE Vinegar 1. Swab or wipe with cloth.
2. Rinse and dry.
* Mild detergents include soaps and non-abrasive cleaners
5925 Heisley Road • Mentor, OH 44060-1833
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Rethermalizer FL-RO151033
Rev. 3 (5/14) Page 8 of 11
IF THE OVEN TURNS ON:
PROBLEM POSSIBLE CAUSE SOLUTION
Rethermalizer does not heat, or doesn’t
heat properly
1. Sensor
2. Heater contactor
3. Loose wiring at heater contactor
4. Retherm control
5. High Limit
1. Replace
2. Replace
3. Replace
4. Replace
5. Replace
Blowers do not operate
1. Air retherm switch
2. Blower
3. Retherm control
1. Replace
2. Replace
3. Replace
Heater will not shut off 1. Control defective
2. Heater contactor
1. Replace
2. Replace
Vent fans do not shut off 1. Vent fan switch defective
2. Control compartment is still hot.
1. Replace
2. Wait until it cools
Check “Heater will not shut off”
Vent fans do not operate (See Note) 1. Vent fan switch defective
2. Vent fan defective
1. Replace
2. Replace
Control will not switch from “COOK” to
“HOLD” (timed mode)
1. Unit is in “PROBE” mode.
2. Retherm control defective
1. Cancel recipe and switch to “TIMED” mode
2. Replace
Control will not switch from “COOK” to
“HOLD” (probe mode)
1. Unit is in “TIMED” mode
2. Probe not plugged in
3. Probe defective
4. Retherm control defective
1. Cancel recipe and switch to “PROBE” mode
2. Plug in probe
3. Replace
4. Replace
Control will not switch to “COOK” (probe
mode)
1. Unit is in “TIMED” mode
2. Probe temperature setting lower
than probe temperature
3. Probe not plugged in
4. Retherm control defective
1. Switch to “PROBE” mode
2. Set probe temperature to desired tempera-
ture
3. Plug in probe
4. Replace
MAINTENANCE INSTRUCTIONS
TROUBLE-SHOOTING GUIDE (continued)
ERROR CODES:
CODE DISPLAYED CAUSE SOLUTION
no p No food probe Plug in probe
Err0 Temp probe bad Replace
NOTE: Vent fans will not operate until the control compartment requires ventilation to limit temperatures. Replacement
of electrical components must be done by a qualied electrician.
Refer to our Service Agency list, FL-1400 (found in the back of this manual), of authorized service centers.
Instructions for replacing parts are included in replacement parts list.
5925 Heisley Road • Mentor, OH 44060-1833
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Rethermalizer FL-RO151033
Rev. 3 (5/14) Page 9 of 11
REPLACEMENT PARTS
Include all information on nameplate when ordering parts
Replacement Parts:
ITEM DESCRIPTION PART NUMBER
19. Door Assembly 1221-579-K
20. Door Latch Kit 1006-122-01-K
21. Door Strike Kit 1006-122-02-K
22. Door Hinge Kit 0519-109-K
23. Door Gasket 0861-235-K
24. Casters 0569-306
25. Casters w/brake 0569-306-B
26. Posts 0696-250
27. Air Tunnel 0546-146-C
28. Wire Angles (2 per kit) 0621-281
29. Probe Holder 5456-045
Food Probe 3” Long 0848-109
20
20
19
21
21
22
23
24
25
29
28
27
26
5925 Heisley Road • Mentor, OH 44060-1833
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Rethermalizer FL-RO151033
Rev. 3 (5/14) Page 10 of 11
ITEM DESCRIPTION Part No. ITEM DESCRIPTION Part No.
1. Switch (On/Off) 0808-125 10. Hi Limit Switch 0848-077
2. Retherm 350°Thermostat Digital Control (RO151033) 0848-092-09-K 11. Transformer 0769-197
Thermostat 250° Digital Control (RO151034) 0848-092-10-K 12. Relay 0857-102
Sensor 0848-091 13. Fan Switch 0848-034
4. Vent Fan 0769-174 14. Power Cord Kit 0810-178-K
5. Fan Guard 0769-167 16. Strain Relief Kit 0818-103-K
6. Fuse 0807-155 17. Heater Kit (208V) 0811-306
Fuse Holder 0807-150 18. Connector, Probe 0848-106-02
7. Blower Kit 0769-186-K Food Probe 3” Long 0848-109
8. Contactor 0857-026
9. Terminal Block, rear 0852-093
Electrical Replacement Parts:
18
10
TOP VIEW
WITHOUT COVER
REAR VIEWFRONT VIEW
1
2
4
4
4
5
5
5
6
7
7
8
9
11
12
13
14
17
17 16
FL-2357
TOP, FRONT. REAR
5925 Heisley Road • Mentor, OH 44060-1833
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Rethermalizer FL-RO151033
Rev. 3 (5/14) Page 11 of 11
WIRING DIAGRAM for NON-PASS THRU RETHERMALIZERS
RO151F SERIES 208/240V 1 Ph
Include all information
on nameplate when
ordering parts
POWER
SWITCH
(rear view)
*A lockwasher & nut (or
double nuts) are required on
ground bolt on top of cord's
ground terminal.
t°
CONTACTOR
HEATER
brwn
blue
L1
L2
L3
L2 L1
HIGH TEMP
IMPORTANT: VENT FANS
BLOW AIR INTO APPLIANCE
POWER CORD
6 AWG., 3 COND.
TERMINAL BLOCK
CLOSES @130°F
VENT
FAN VENT
FAN VENT
FAN
240V PWR SW
BLOWER AIR SWITCH
3
2
1
HIGH LIMIT
HIGH LIMIT
HIGH LIMIT
500F 500F
500F
BLOWER
MOTOR
BLOWER
MOTOR
BLOWER
MOTOR
BLOWER
MOTOR
BLOWER
MOTOR
BLOWER
MOTOR
t°
HOLD BLOWERS
COOK BLOWERS
MEAT
PROBE
AIR
PROBE
RETHERM BLOWERS
TRANSFORMER
ON UNITS WITHOUT
BLOWER CUTOUT
SWITCH, WIRES 15
AND 16 ARE
REPLACED WITH
WIRE 17
2
1
2
1
7
6
4
3
5
3
4
8
9
8
9
10
10
11 12
12
13
13
14
15
14
15
16
16
18
18
19
20
19 20
21
21
22
23 23
22
24 25
24
25
K3 K1 K2
RENAU CONTROL
AIR TEMP
LOOKING AT REAR
26
27
28
29
26
27
30
31
32
31
32
33
34
35
34
35
36
37
36
37
38
39
40
40 30
41 42
41
42
N
N
L
L
TRANSFORMER
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
GROUND*
FUSES
6A 6A
NUT
LOCK WASHER
TERMINAL
CABINET BODY
BROWN
GRAY
RED
ORANGE
BROWN
RED
BLACK
7 WIRE RENAU TRANSFORMER WIRING
GREY/RED
RED/YELLOW
BROWN/BROWN
WHITE/WHITE
BLACK/BLACK
BLUE/ORANGE
PURPLE/BLUE
YELLOW/GREY
WIRE COLORS: TRIAD/HAMMOND

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