Croplands PEGASUS 8000 Programming manual

PEGASUS 8000
Operator’s & Parts Manual
Part No. BT-POM8001110 Rev.2

Contents
Foreword
Important Information
Section 1
Pre-Operation
Section 2
Sprayer Operation
Section 3
Sprayer Calibration
Section 4
Lubrication & Maintenance
Section 5
Troubleshooting
Section 6
Assembly Drawings and Parts Listings
Section 7
Part No. BT-POM8001110 Rev.2

Pegasus BT-POM8001110 1110 Rev 2
Foreword
About This Manual
This manual provides assembly, setting up,
operating and maintenance instructions for
the Croplands Pegasus sprayer.
Some features explained in this manual
may not be installed on your sprayer.
Please pass on this manual with the
sprayer at the time of resale for usage by
the new owner.
Before Operating
Your Sprayer
1 Before attempting to use your
sprayer, make sure you
read the Operator’s Manual and
properly understand:
• All Safety Issues.
• Assembly & Installation
instructions.
• Calibration of the sprayer.
• Sprayer Operation.
• Sprayer Maintenance.
2 Read and follow instructions on
chemical manufacturers' labels.
3 Always wear applicable protective
clothing.
Read and understand this Operators’ Manual before
operating the sprayer.
Terminology
These terms/symbols used throughout
this manual:
• NOTE - to convey useful
operating information.
• CAUTION -to highlight potential
injury or machinery
damage.
• WARNING - to stress potential
dangers and the
importance of
personal safety.
Indicates the strong possiblility of severe
personal injury or damage to machinery if
instructions are not followed.
WARNING
Highlights hazards, unsafe/unwise practices
which could cause injury, damage to property,
machinery or loss of crop yield if instructions
are not followed.
CAUTION
Refers to important and useful information which
should not be overlooked.
NOTE

Important Information
Section 1
Introduction
1.2
General Specifications
1.3
Your Sprayer’s Specifications
1.4
Shipping Information
1.5
Warranty Policy
1.6
Pre-Delivery Check List
1.7
Warranty Registration
1.9
Part No. BT-POM8001110 Rev.2

1.2 Pegasus BT-POM 00812 - Rev 2
Important Information
Congratulations on the purchase of y our
new Croplands sprayer.
Croplands have been in the b usiness of
building and selling spr aying equipment
since 1972. F or o ver 40 y ears w e have
been supplying spr ayers to f armers,
contractors, growers and all our customers
involved in growing crops and in the control
of pests and diseases.
Croplands is a wholly o wned subsidiar y
of Nufarm Ltd, the largest supplier of crop
protection chemicals in A ustralasia, and
one of the fastest growing global suppliers
world-wide.
At Croplands , w e pr ide ourselv es on
our commitment to supplying machiner y
that is at the f orefront of the industr y’s
needs. We believe w e can bac k up our
products and through constant research
and de velopment, br ing to y ou the best
equipment you can f nd.
Introduction
We welcome any feedback from you about
our equipment.
On this page y ou will f nd our contact
details, and locations where our staff can
be reached during business hours.
After hours, you can e-mail us and expect
a reply the following morning.
Please read this man ual in its entirety
before you operate your sprayer. This will
ensure you have a trouble-free start up.
In this man ual y ou will find the par ts
listings y ou need should y ou ha ve an y
breakdowns in the future.
Bear in mind that o ver time, some par ts
may become obsolete or be replaced
with better options. You can contact us for
alternative options if this is the case.
We tr ust you will get y ears of good use
from your Croplands Sprayer.
Yours sincerely
Sean Mulvaney
General Manager
Contact details:
AUSTRALIA
Croplands Equipment Pty Ltd
ACN 006 450 184
PO Box 2441, Dry Creek
50 Cavan Road, Dry Creek
S.A. 5094
Australia
FreePhone: 1800 999 162
FreeFax: 1800 623 778
e-mail: [email protected]
website: www.croplands.com.au
NEW ZEALAND
Croplands Equipment Ltd
PO Box 2004,
Stotford Lodge, Hastings 4120
Location:
1422 Omahu Road,
Hastings 4120, New Zealand
FreePhone: 0800 106 898
FreeFax: 0800 117 711
e-mail: [email protected]
website: www.croplands.com.au
Sean Mulvaney, General Manager of Croplands

General Specifications
Section 1
General Description &
Specifications
Tank
8000 litre polyethylene tank with hinged
lid, filling strainer, top/bottom fill point, dual
agitators and sparge tube, direct chemical
induction and dual tanks rinsing jets.
Calibrated sight gauge fitted. UV and
chemical resistant finish. Separate 35 litre
hand-wash tank fitted for safety.
Chassis
Strong, fabricated wide rail chassis, fully
welded for maximum strength. Fitted
standard with load sensing, adjustable
width(2.5 –3 metres), air-ride suspension
axle. Adjustable height drawbar complete
with cast swivel eye and safety chain
including ARDS air-ride drawbar system,
with a hydraulically adjustable, heavy duty
jacking stand.
Wheels & Tyres
710/70R 42 standard on 8000 litre
model
Mudguards & Mudflaps optional
Pump
AR positive displacement 6 diaphragm
pump, chemical resistant, rated to
20bar. Normal operating range 1 –8bar.
Standard output 250 l/min (at zero
pressure). Hydraulic drive standard,
complete with pressure compensated
flow control to minimise chance of pump
over-speed, and pump rpm sensor.
Filtration
Five filtration points: Basket (18mesh),
Filling filter (32mesh), Suction filter
(50mesh), Pressure filter (100mesh),
Nozzle filters (50 or 100mesh)
Controller & boom Valves
BA7000 fully automatic spray rate
controller fitted. Five electric (motorized)
boom section valves fitted as standard
with optional 7 or 9 sections, and
electric fence-jet nozzle. Arag
paddlewheel type flowmeter, with Banjo
motor dump and servo valve fitted.
Optional Topcon System 110/150, X20
or Raven control systems. Adaptation to
GS2 and Trimble systems also
available.
Boom & Lift
30, 33 & 36 metre boom options.
Booms constructed of high quality steel
in a lattice design, epoxy powder coat
finish for chemical resistance. Self
returning breakaways fitted to outer
boom arms. Pendulum type self-
levelling operation with yaw spring
suspension on boom centre section.
Stainless steel boom tubes with single
non-drip bodies and airmix air induction
nozzles standard. Triplex bodies or dual
spray lines optional. Full hydraulic fold
with independent outer fold standard,
winglift optional. Parallelogram boom lift
fitted with nitrogen charged accumulator
for added boom suspension.
Agitation
Dual supa-flow agitators with pump
bypass agitation through sparge tube
aids agitation and mixing.
Chemical Handling
Integrated 100litre chemical
mixer/induction hopper fitted with a
drop-leg device. Options include a
chemical suction / rinse probe, enviro
transfer kit and Direct chemical injection
systems.
Flushing & Controls
Easy to use operator control station
fitted with rotary selection valves. A 700
litre flush tank is fitted for maximum
sprayer flushing capability. Independent
boom flushing included standard.
Part No. BT-POM8001110 Rev.2
1.3

Your Sprayer’s Specifications
Section 1
IMPORTANT! Tick the fitted options for your sprayer on this page for future reference.
Tick Your Sprayer’s Options ( ✔)
Tick Your Sprayer’s Options ( ✔)
Tick Your Sprayer’s Options ( ✔)
Tank:
8000…………………………..………………. ❑
Wheels & Tyres
710/70R/42…………………..…………….… ❑
620/70R/42……………………..……………. ❑
520/85R/46……………………..……………. ❑
Boom Size
30m…………………………..……………….. ❑
33m………………………..………………….. ❑
36m…………………………..……………….. ❑
Boom Sections
5 section.......................................................❑
7 section……………………...…….…………. ❑
9 section………………..……….…….………. ❑
RH Fence-jet…………….….……..………….❑
LH Fence-jet……………..………..………….. ❑
Left/right wing-lift kit………………..…..…………… ❑
Options:
Triplex Nozzles………………..……………… ❑
Right Hand Fencejet………….…...………… ❑
Left Hand Fencejet…….……….……………. ❑
Dual Spray Lines…………..…………………. ❑
Mudguards……………………...................... ❑
Mud Flaps…….………….…………………… ❑
Filling Flowmeter……………..………………. ❑
Chemical Suction Probe………..…………… ❑
Enviro Transfer Kit……………..…………….. ❑
Dosmatic Chemical Injection………..………. ❑
Raven Sidekick Chem Injection……....……. ❑
Filling Pump (Hydraulic Drive)……..……….. ❑
Spray Rate Controller
BA7000…………………………..………….… ❑
Envisio Pro 2..………………….….………….❑
X20……………………...…………..….……… ❑
John Deere GS2…………………..…………. ❑
Trimble EZ Boom……………….….………… ❑
Other……………………………..……………. ❑
Guidance System:
Envisio Pro 2….…………….………………... ❑
Raven Cruiser………………….…………….. ❑
Raven Envisio Pro 2.………….…………….. ❑
X20……………………………….……………. ❑
Other……………………………….………….. ❑
Auto boom leveling………………….…...………….. ❑
Pump
AR250 Hydraulic Drive…………….………... ❑
Your Product Code……………………………………...
Your Serial Number……………………………………..
Date of Purchase………………………………………..
Flow Calibration Number………………………………
Speed Calibration Number…………………………….
Boom Width Calibrations………………………………
………………………………………………………………
Part No. BT-POM8001110 Rev.2
1.4

Shipping Information & Product ID
Section 1
Part No. BT-POM8001110 Rev.2
1.5
8000 litrePegasuswith710/70SingleWheels
Pic1:Sprayerserialnumberplate
Pic2:Pumpserialnumberplate
Pic3:SprayRateControllerserialplate
Shipping Information
The following shipping information is
provided, however variations can occur
without prior notification.
Approx Weight
Model Approx Dry
Weight
6000 Litre TBA (30m boom)
8000 Litre 6450Kg (36m boom)
Maximum Towing Speed
Do not exceed 30 km/h when towing on
roads.
Dimensions (approx)
Model W x L x H (boom folded)
6000 Litre TBA (30m boom)
8000 Litre 3.5m x 9.4m x 3.9m
Product
Identification
Always use the serial number of the
sprayer when requesting service
information or when ordering spare
parts.
Different models (identification made by
serial number) may use different parts,
or it may be necessary to use a
different service procedure for specific
operations.
Sprayer Serial Number
Plate
The Pegasus serial number plate is
located on the chassis above the
drawbar mounting pin (refer pic 1).
This plate shows the name of
manufacturer, sprayer code, serial
number and date of manufacture.
Pump Serial Number Plate
The pump serial number plate is
located on the pump (refer pic 2).
This plate shows name of
manufacturer, serial number, type of
pump, year of manufacture, maximum
flow rate and maximum working
pressure of the pump.
Spray Rate Controller
The spray rate controller supplied with
your sprayer may, depending on
model, be either a single console or
may also have a separate electronic
control module. The serial number
plate is usually on the back of the
console (refer pic 3).
In either case, both console and
module should be identified with
individual serial numbers.

1.6 Pegasus BT-POM8001110 Rev 1
Important Information
Warranty Policy
Warranty Policy
Croplands Equipment Pty Ltd (trading as Croplands) warrants to its authorised Dealer, who in turn, warrants to the
original purchaser (Owner) that each new Croplands’ sprayer, part or accessory will be free from proven defects
in material and workmanship for twelve (12) months from the date of delivery to the first Owner according to the
conditions outlined. This warranty does not cover damages resulting from abuse, accidents, alterations, normal
wear or failure to maintain or use the Croplands product with due care.
During the warranty period, the authorised Croplands Dealer shall repair or replace, at Croplands option, without
charge for parts and labour any part of the Croplands product, which fails because of defects in material or
workmanship. The Owner must provide the authorised Dealer with prompt written notice of the defect (within 14
days of its occurrence), and allow reasonable time for replacement or repair. Repair may, at Croplands option,
include the replacement of parts with functionally equivalent reconditioned or new parts. Replacement parts will
be warranted for the balance of the original warranty period or for ninety (90) days, which ever is longer. Croplands
(at its option) may request failed parts to be returned to the factory. Any travel time of a service technician and/or
transportation of the Croplands product to the authorised servicing Dealer for warranty work are the responsibility
of the Owner.
EXCLUSIVE EFFECT OF WARRANTY AND LIMITATION OF LIABILITY THIS WARRANTY IS IN LIEU OF
ALL WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PURPOSE OR OTHER REPRESENTATIONS,
WARRANTIES OR CONDITIONS, EXPRESSED OR IMPLIED. The remedies of the Owner set forth herein are
exclusive.CROPLANDS neither assumes nor authorises any person to assume for it any other obligation or liability in
connection with the sale of covered machines. Correction of defects, in the manner and for applicable period of time
provided above, shall constitute fulfillment of all responsibilities of CROPLANDS to the Owner, and CROPLANDS
shall not be liable for negligence under contract or in any manner with respect to such machines. IN NO EVENT
SHALL THE OWNER BE ENTITLED TO RECOVER FOR INCIDENTAL, SPECIAL OR CONSEQUENTIAL
DAMAGES SUCH AS BUT NOT LIMITED TO, LOSS OF CROPS, LOSS OF PROFITS OR REVENUE, OTHER
COMMERCIAL LOSSES, INCONVENIENCE OR COST OF RENTAL OR REPLACEMENT EQUIPMENT.
Conditions of Warranty
1. The warranty is not transferable.
2. The Warranty Registration Form must be returned to Croplands by the Owner Operator within 14 days of taking
delivery of the unit. Only when warranty registration is completed and returned, can Croplands fulfill all warranty
obligations.
3. Schedule of components and conditions not covered by warranty are:
Abuse
Environmental Conditions
and Application
Normal Wear
Maintenance
Damage
Power Source
Alterations
Removal & Installation
Clean-up Time
Transportation
Costs
Diagnostic Time
Non-Genuine Parts
Unauthorised Repairs
Failure resulting from neglect, such as improper operation, lack of required
maintenance or continued use of a sprayer after the discovery of a defect which
results in greater damage to the unit.
Deteriorated or failed components such as: diaphragms, O-rings, hoses, seals,
electrical wiring and connections damaged by corrosive chemicals, dirt and
sand, excessive heat or moisture. Owners should en sure the type and strength
of chemicals used in the sprayer are compatible with the design of the unit.
Warranty determination for these types of failures will be made by Croplands
only after inspection of failed components. In most instances these will incur
inspection charges and cost of replacement parts.
Normal wear and consumable items such as: oils and lubricants, diaphragms,
filter elements, flowmeters, clutches, fan belts, drive belts, pivot pins, paint,
light bulbs and nozzles are considered to be normal wear items and are not
warranted.
Component failure caused by not performing scheduled maintenance service
such as: oils, grease, failure to clean tanks, pumps, filters, spray lines, nozzles
or any other blocked components. Not tightening or replacing loose or missing
bolts, nuts, fittings, shields and covers.
Damages or machine failure caused by carelessness or accidental damage,
improper operation, excessive speed during travel and operation, inappropriate
transportation or storage of the sprayer or attachment.
Failures due to faulty or inadequate electrical sources of power. Owners who use
their own 12 volt power source must make sure that it is suitable for operating
the spraying equipment.
Any unauthorised alteration, modification, attachments or unauthorised repairs
to the Croplands sprayer or attachments. Written approval must be obtained from
Croplands for any such items to maintain warranty.
The time taken to remove and re-install a warranted part or component into other
brands of sprayers will not be covered by Croplands warranty. Only parts and
labour directly attributable to the repair of the Croplands unit is covered.
Croplands do not pay for cleaning the sprayer, parts, accessories or work area
before or after the warranty repair. Clean-up time is affected primarily by the
application or conditions in which the sprayer is operated and maintained. Since
clean-up time can be so variable, cleaning time should be considered a customer
expense.
Warranty does not cover transportation or insurance costs for sprayers or other
equipment needing repair or re placement of warranted components. Nor does it
cover any freight or insurance costs in obtaining new parts or returning old parts
to Croplands for inspection purposes.
Warranty does not cover time required to diagnose a war ran ty problem.
Diagnostic time is affected greatly by the training and expertise of the technician
employed to do the job. With proper training of service personnel, diagnostic time
should be at a minimum.
Croplands expects that Dealers will assign a well trained and proficient
technician to handle any warranty repairs. Since Croplands is not in control of
either of these responsibilities, we elect not to cover diagnostic time.
Use of parts other than Croplands parts for repair of war rant ed parts will
automatically negate any warranty. Warranted components must be replaced
with genuine Croplands repair parts.
Repairs by an unauthorised agent will automatically forfeit any warranty. An
authorised Croplands Dealer must carry out warranty repairs.

1.7
Section 1 Pre-Delivery Check List
1 Operator’s Manuals Supplied:
• Pegasus Parts & Operators Manual ......... ❑
2 Trailer
• Undamaged ...................................................... ❑
• Hitch height adjusted ..................................... ❑
• Hitch Jack lubricated ...................................... ❑
• Axle adjustment bolts tight (if applicable) ❑
• Axle nut adjustment, split pin in place ...... ❑
• Check mudguards ........................................... ❑
• Check paint ....................................................... ❑
3 Wheel Hubs:
• Greased ............................................................. ❑
• Bearings adjusted ........................................... ❑
• Split pin and dust caps in place ................. ❑
• Wheel nuts tight ............................................... ❑
• Check tyre pressure ....................................... ❑
4 Tank
• Undamaged ...................................................... ❑
• Agitators adjusted correctly ......................... ❑
• Check main lid opens and seals
shut correctly .................................................... ❑
• Basket strainer in place ................................. ❑
5 Check AllTank Fittings Are Sealed
• Agitators .............................................................
❑
• Sump outlets ..................................................... ❑
• Tank rinse nozzle ............................................ ❑
6 Boom & Lift Device
• Undamaged ...................................................... ❑
• Check hydraulic height adjustment ........... ❑
• Check boom mounting bolts tight .............. ❑
• Unfold the boom, and .................................... ❑
• Align wing sections .................................. ❑
• Align wing extensions ............................. ❑
• Align balancing device ........................... ❑
• Adjust sliding surfaces ........................... ❑
• Grease the lift .................................................. ❑
• Check gas accumulators .............................. ❑
• Check nozzle spacings ................................. ❑
• Check nozzle mountings tight .................... ❑
• Check all pins in place .................................. ❑
• Lubricate boom hinge points ...................... ❑
• Fold boom to transport po si tion, and
• Check transport cradles ........................ ❑
• Check that hoses are not kinked or
jammed on folding ................................... ❑
7 Power Drive
(a) PTO
• Check quick release pins operate
easily and lock into place ............................. ❑
• Check universal joints work correctly ...... ❑
• Adjust PTO length to suit tractor ............... ❑
• Grease telescopic sliding shaft .................. ❑
• Grease universal joints ................................. ❑
• Ensure safety shields are in place ............. ❑
• Ensure safety chains are securely f tted .. ❑
(b) Hydraulic Pump Drive & Filling Pump
(if fitted)
• Check pressure & return lines are
identif ed for Hydraulic pump drive ......... ❑
• Check revs set correctly for hydraulic
pump drive .............................................. ❑
• Check liquid pump operates correctly .... ❑
• Check f lling pump operation &
control tap ............................................... ❑
8 Pump
• Check mountings ............................................ ❑
• Check oil level .................................................. ❑
• Check air chamber pressure -
70-100kPa (10-15 psi) .................................. ❑
• Check operation .............................................. ❑
9 Suction Lines
• Undamaged ...................................................... ❑
• Hoses - no kinks or restrictions ................. ❑
• All joins sealed (no air leaks) ...................... ❑
• Filter clean & sealed ...................................... ❑
10 Pressure Lines
• Undamaged ...................................................... ❑
• Hoses - no kinks or restrictions ................. ❑
• All hoses sealed (no leakages) .................. ❑
• Filter clean & sealed ...................................... ❑
11 Nozzles
• Undamaged ...................................................... ❑
• Nozzle f lters clean ......................................... ❑
• Nozzles correct type throughout ............... ❑
• Nozzle caps sealed (no leakages) ........... ❑
• Non-drip diaphragms working .................... ❑
• Check fenceline sprayer operation ........... ❑
12 Agitation
• Check both agitators work ........................... ❑
• Check hoses are properly sealed ............. ❑
13 Bottom-Fill (Spray/Flush Tanks)
• Check bottom-f ll operates ........................... ❑
• Filter clean & sealed ...................................... ❑
• Check hoses properly sealed ..................... ❑
• Check caps & plugs in place ...................... ❑
14 Chem-E-Flush
• Check unit is undamaged ............................ ❑
• Check hoses/f ttings seal correctly ........... ❑
• Check Chem-E-Flush operation ................ ❑
15 Chemical Probe (if ordered)
• Undamaged ...................................................... ❑
• Check f ttings seal correctly ........................ ❑
• Check probe operation ................................. ❑
• Check caps & plugs in place ..................... ❑
16 Automatic Controller
• Check installation ........................................... ❑
• Check battery connection ............................ ❑
• Calibrate controller ......................................... ❑
• Fully check controller operation ................. ❑
17 Fresh Water & FlushingTanks
• Undamaged ..................................................... ❑
• Check f ttings ................................................... ❑
• Check operation ............................................. ❑
18 Main Control & DrainValves
• Check there are no leaks ............................ ❑
• Check all valves open & close easily ...... ❑
19 Foam Marker
• Check foam tank mountings ....................... ❑
• Check battery connection ........................... ❑
• Hoses - no kinks or restrictions ................. ❑
• All joins sealed (no air leaks) ..................... ❑
• Check f lters are clean ................................. ❑
• Check foam marker & in-cab control
operation ........................................................... ❑
20 Air-Ride Axle
• Check air reservoir pressure ...................... ❑
• Set air suspension ride height .................. ❑
21 GPS Guidance
• Check operation ............................................. ❑
22 Enviro-Transfer Kit
• Check operation ............................................. ❑
23 Decals
• Check all decals are in place ..................... ❑
The Pre-Delivery Check List must be completed by the Dealer & signed by both the Dealer and the Owner, and the white copy returned by the Dealer to Croplands.
✔✔✔✔
Tick each box to affirm completion
DEALER:
Dealership Name: (Print)
.................................................................................
Address: ..................................................................
.................................................................................
.......................................... Postcode: ......................
Signature of Dealer Representative
.................................................................................
Date: .............................
OWNER: Farmer ❑Contractor ❑
Owner's Name: (Print)
.................................................................................
Address: ..................................................................
.................................................................................
.......................................... Postcode: ......................
Phone: .....................................................................
Mobile: .....................................................................
Email: ......................................................................
Signature of Owner
.................................................................................
Date: .............................
Tick each box to affirm completion Tick each box to affirm completion Tick each box to affirm completion
Top Copy (White) - Forward to Croplands; Second Copy (Yellow) - Dealer’s Copy; Third Copy (Blue) - Owner’s Copy.

1.8

1.9
Section 1 Warranty Registration
Warranty Registration: The Owner acknowledges that the Owner has read & understood all terms & conditions of the Croplands' warranty policy contained in this manual.
The warranty policy will commence upon installation.
This Warranty Registration must be completed & signed by both the Owner & the Dealer, & the white copy returned by the Dealer to Croplands.
IMPORTANT:
By executing this Warranty Registration:
1 The Owner:
(a) Agrees that the Owner will read the Operator’s
Manual before using the Sprayer; will follow all
procedures in the operator’s manual for the
use of the Sprayer, and will exercise due care
in the use of the Sprayer;
(b) Agrees that Croplands' liability for any loss or
damage suffered by the Owner in connection
with the Owner’s use of the Sprayer is limited
to the cost of repair or replacement of the
Sprayer;
(c) Agrees that the Owner will bear any loss the
Owner suffers as a consequence of any
failure by the Owner to comply with 1.1 above;
(d) Acknowledges that the owner is trained and is
fully responsible for the safe and correct
operation of the Sprayer; and
(e) Agrees that the Owner will fully train any
person who might be required to operate the
Sprayer as to how to operate the Sprayer in a
safe and proper manner.
2 The Dealer undertakes that the Dealership has met
the obligations of Sprayer pre-delivery, installation,
service and warranty start up.
ImplementType: ........................................................................
Model: .............................................................................................
Size: .................................................................................................
Product Code: ...........................................................................
Serial No: ......................................................................................
Purchase Date: ...........................................................................
Pre-Delivery Completion Date: ...........................................
Top Copy (White) - Forward to Croplands; Second Copy (Yellow) - Dealer’s Copy; Third Copy (Blue) - Owner’s Copy.
OWNER:
Owner's Name: (Print)
.......................................................................................................
Address: .....................................................................................
.......................................................................................................
............................................................ Postcode: ......................
Phone: .................................... Mobile: ....................................
Email: ..........................................................................................
Signature of Owner:
......................................................................................................
Date: ...............................................
DEALER:
Dealership Name: (Print)
.......................................................................................................
Address: ....................................................................................
........................................................................................................
............................................................ Postcode: ......................
Phone: .................................... Mobile: ....................................
Email: ..........................................................................................
Signature of Dealer Representative:
......................................................................................................
Date: ...............................................
Owner's Machinery Register:(This information will assist us in providing first class back-up and parts service)
1 Type of purchaser (please tick): ❑Owner/Farmer ❑Share Farmer ❑Contractor
2 Major activities (please number in order of importance):
❑ Sheep ❑ Nuts ❑ Nurseries ❑ Vineyards
❑ Beef ❑ Vegetables ❑ Fruit Trees ❑ Council/Govt
❑ Cereal Grain ❑ Flowers ❑ Parks & Lanes ❑ Other
❑ Cotton ❑ Dairy ❑ Sugar Cane ❑ ...............................................
3 What is the size of your holding (hectares)? .....................................
4 What are your reasons for purchasing the Croplands Sprayer? .......................................................................................
.............................................................................................................................. .......................................................................................
.............................................................................................................................. .......................................................................................
5 What other Croplands' machinery do you currently use?
Serial No. Implement Type Size Age Comments
.......................... .................................... ................ ................. ............................................................................................
.......................... .................................... ................ ................. ............................................................................................
.......................... .................................... ................ ................. ............................................................................................
.......................... .................................... ................ ................. ............................................................................................
.......................... .................................... ................ ................. ............................................................................................

1.10

Pre-Operation
Section 2
Part No. BT-POM8001110 Rev.1 2.1
Safety
2.2
Hook-up
2.10
Un-hook
2.16
Main Controls & Functions
2.17
Pre-operation Check
2.18

2.2 Pegasus BT-POM8001110 Rev 1
Pre-Operation
Safety is the
Operator’s
Responsibility
The Pegasus is designed to meet the
most demanding farming conditions,
where large areas, uneven terrain, and
weather-controlled deadlines set the
toughest challenges.
The Pegasus is capable of spraying a
wide range of pesticides and fungicides
and the operator must be aware of the
hazards associated with the Pegasus
operation.
The dealer explains the capabilities,
application and restrictions of the
Pegasus.
The dealer demonstrates the safe
operation of the Pegasus according to
Croplands instruction material, which
are also available to operator.
The dealer can also identify unsafe
modifications or use of unapproved
attachments.
The following publications provide
information on the safe use and
maintenance of the Pegasus and
attachments:
• The Operator’s Manual delivered
with the Pegasus gives operating
information, as well as routine
maintenance and service
procedures. It is a part of the
Pegasus and must stay with the
machine when it is sold.
• Replacement Operator’s Manuals
can be ordered from your
Croplands dealer, Pegasus Part
No. BT-POM8001110.
• The Pegasus has machine signs
(decals) which instruct on the
safe operation and care. The
signs and their locations are
shown in the Operator’s Manual.
Replacement signs are available
from your Croplands dealer (as
shown on pages 2.4, 2.5, 2.6).
Safe Operation
Needs a Qualified
Operator
A Qualified Operator Must
Do the Following:
1 Understand the
Written Instructions, Rules
& Regulations
• The written instructions from
Croplands are included in the
Pegasus Operation &
Maintenance Manual and on
machine decals.
• Check the rules and regulations
at your location. The rules may
include any Federal and State
safety requirements for the
chemical applicator.
2 Have Training with Actual
Operation
• Operator training must consist of
a demonstration & verbal
instruction. This training is given
by your dealer before the
Pegasus is delivered.
• The new operator must start in an
area without bystanders and use
all the controls until they can
operate the Pegasus safely all
conditions of the work area.
3 Know The Work Conditions
• The operator must know any
prohibited uses or work areas.
They need to know about
excessive slopes and rough
terrain.
• Wear protective clothing as
recommended by the chemical
manufacturer. Always wear safety
goggles when maintaining or
servicing Pegasus.
• For an operator to be qualified,
they must not use drugs or
alcoholic drinks which impair
alertness or coordination while
working.
An operator who is taking
prescription drugs must get
medical advice to determine if
they can safely operate a
machine.
Farm Owner
Operations Manager
Machinery
Dealer/Manufacturer
Spray Parts Retailer
Agronomist
Chemical Supplier
Chemical Company
Accredited Trainer
Spray Operator
Spray Contractor
Safety
There are accredited training programmes for
spray application in each state. We recommend
all operators have accredited training.
NOTE

2.3
Pegasus BT-POM8001110 Rev 1
Section 2 Safety
Rules for Safe
Pegasus Operation
• Always read your sprayer operator’s
manual thoroughly before operating.
Accidents occur every year because
of careless use of farm chemicals
and farm machinery. You can avoid
these hazards by observing these
safety instructions.
• Dispose of all chemical containers as
per instructions on label. Failure to
do so could result in contaminating
the environment with chemicals.
• Inspect hose and hose connections
daily. Always wear rubber gloves
when tightening connections.
Damaged, loose or worn hoses could
result in operator being
exposed to toxic chemicals which
could result in serious illness or faulty
sprayer operation.
• Always use the proper application
rate. To assure proper application
rate calibrate sprayer correctly.
The wrong application rate of a
pesticide concentration that is too
high may expose the operator and
the environment to danger.
• Be sure to disconnect the battery
before attempting welding repairs.
• Always wear relatively tight and
belted clothing to avoid entanglement
in moving parts. Failure to do so
could result in serious injury.
• Always stay out from under the
sprayer unless it is resting on the
ground or supported on solid blocks.
Hydraulics or jacks could fail letting
the sprayer fall. This could result in
pinning or crushing of personnel.
• Check the entire sprayer, prior
to each use, for any loose bolts
or mechanical connections. These
precautions can prevent injury to
personnel and damage to equipment.
• Only inflate tyres to rated pressures.
Over inflating causes tyres to burst
resulting in serious injury.
• Use only genuine Croplands parts
for any necessary replacement.
Special alloy steels are used in
many parts which are important to
the equipment design. Home made
parts may look the same but might be
dangerous in operation.
• Follow the chemical manufacturer’s
precautions before cleaning the
sprayer. Exposure to chemicals could
result in serious illness or death.
• Always wear gloves and wash the
machine before doing any
disassembly repair work. Chemical
residues on the machine parts could
contaminate operator or service
personnel causing serious illness.
• Always relieve system pressure
before doing any work on the
machine. Failure to do so could cause
operator to be exposed to high
pressure spray of chemical resulting
in serious injury or machine damage.
• Always be sure all guards are
properly installed on machine before
operating. Failure to do so could
result in entanglement in moving
parts resulting in serious injury to
operator.
• Always keep PTO guard in place
when sprayer is operating. Failure
to do this might result in
entanglement.
• Do not ride on machine when in
motion. This is an unsafe practice
and can lead to serious injury should
the rider fall from the machine.
• Always replace warning decals when
damaged and make certain operator
understands proper safety practices.
• Always stand well clear of sprayer
when operating. The sprayer is
capable of spraying chemicals 20-30
metres from the boom which may be
hazardous to humans.
• Do not disconnect any hoses nozzles
or filters while sprayer is operating.
Disconnecting components while
under pressure will result in
uncontrolled spray discharge which
may be hazardous to humans.
• Always clean the Pegasus and
disconnect the battery before doing
any welding repairs. Cover rubber
hoses, and all other flammable parts.
Keep a fire extinguisher near the
Pegasus when welding. Have good
ventilation when grinding or welding
painted parts. Wear dust mask when
grinding painted parts. Toxic dust
or gas can be produced.

2.4 Pegasus BT-POM8001110 Rev 1
Pre-Operation
Rules for Safe Use of
Chemicals
• Always read the label before
using chemicals. Follow instructions
from chemical manufacturer on how
to select, use and handle each
chemical. Note protection information
each time before opening the
container.
• Always observe all warnings on
chemical products. Failure to do so
could result in operator or
others being exposed to toxic
chemicals which could result in
serious illness. Remember chemical
manufacturers go to much research
and expense to develop labels for
your protection.
• Be sure you recognise the categories
of toxicity and their key words.
• Verbal warnings must be given if
written warnings cannot be
understood by workers.
• If symptoms of illness occurs during
or shortly after spraying, call a
physician or go to a hospital
immediately.
• Follow label directions and advice
to keep residues on edible portions of
plants within the limits permitted by
law.
• Keep chemicals out of the reach
of children, pets and unauthorised
personnel. Store them outside of the
home, away from food and feed and
lock them in a secure area.
• Keep bystanders away from spray
drift.
• Always store chemicals in original
containers and keep them tightly
closed. Never keep them in anything
but the original containers.
Read labels for hazards about
chemical reaction with certain types
of metals.
• Do not spill chemicals on skin
or clothing. If chemicals are spilled,
remove contaminated clothing
immediately and wash skin (and
clothing) thoroughly with soap and
water.
Wash hands and face with soap
and water and change clothing after
spraying. Wash clothing each day
before reuse.
• The spray tank and system should be
emptied of chemical mixture
and flushed with clean water before
servicing the spray system
or spraying components. Clean the
Pegasus of all chemical residue
before servicing.
• Avoid inhaling chemicals. When
directed on the label, wear protective
clothing, face shield or goggles.
• Never smoke while spraying or
handling chemicals.
• Cover food and water containers
when spraying around livestock or pet
areas.
Make sure all boom safety decals are
clear and in place. Replace them if
damaged
Danger of arms crushing.
This area must be kept clear
during equipment operation.
Danger of body crushing.
This area must be kept clear
during equipment operation.
Danger of body crushing.
This area must be kept clear
during equipment operation.
do not stand within range of
boom arms
Danger of PTO
entanglement.
This is a common injury in
farming. Ensure PTO cov-
ers are always in place.
Safety

2.5
Pegasus BT-POM8001110 Rev 1
Section 2 Safety
Please order replacements if required
Decals -

Pre-Operation
Safety
2.6 Part No. BT-POM8001110 Rev.2
Decals –Please order replacements if required

2.7
Pegasus BT-POM8001110 Rev 1
Section 2 Safety
Safety must be an Integral Part of
Chemical Farming Operations
• Not Just an After Thought!
The Hazard
All agricultural chemicals or pesticides, as
they are commonly called, are biologically
active. When handled incorrectly or
carelessly, they can be dangerous to all
living organisms such as humans, birds,
fish, bees, domestic animals and plants.
Method of Pesticide Entry
☞Oral - Direct by drinking,
splashing into mouth,eating
and smoking with contaminated
hands, eating sprayed produce,
cleaning nozzles with mouth.
☞Inhalation - Nose, mouth, but
predominately the lungs.
☞Dermal - Absorption through the
skin. Increased when skin is
broken or perspiring.
☞What protective clothing and
equipment is needed?
☞Know the correct first aid/safety in
case of poisoning.
☞Seek medical advice if health is
affected by chemicals.
Mixing the Product
☞Reduce or eliminate operator
contact by using closed loading
systems, auto fillers, wettable
powder mixtures or wettable
dispersable granules.
☞Use the right protective clothing
when handling the concentrate.
The user is at greatest risk when
handling chemical in concentrate
form.
☞Open bags carefully. Cut to open,
do not tear.
☞Do not stir chemicals with hands
or arms.
☞Choose the mixing site carefully &
the fate of the probable residues.
☞Do not mix more spray solution
than is needed and avoid
needless disposal of unwanted
chemicals.
Rate of Absorption
While pesticides are absorbed more
completely orally and by inhalation,
greater exposure and more poisonings
occur through skin (dermal) contact.
Hazard and Chance of
Poisoning
The hazard and chance of poisoning is
much higher when handling pesticides in
concentrate form than in the dilute form.
Safe Handling
Know your Pesticides:
☞STOP!! Read the label
☞Is it the right pesticide?
☞What is its poisons schedule or
toxicity?
☞What safety precautions are
required?
☞What is its persistence and
withholding period?
☞What is its mode of action?
☞Will it be a hazard to neighbouring
crops and people?
Plan your Spray Route
☞Observe weather conditions,
especially wind direction & speed.
☞Try to travel across wind and into
untreated crop.
☞Prevent double or over spraying.
☞Prevent or minimise drift onto
other crops, workers, etc.
Disposal of Unwanted
Pesticides and Containers
☞Calibrate correctly to ensure you
do not have a large quantity of
unwanted spray left over.
☞Rinse empty containers and pour
residue into the spray tank.
☞Dispose of containers in the
correct manner and where
provided, use pesticide drum
disposal schemes.