Croplands Cropliner 1500XL User manual

1
WWW.CROPLANDS.COM.AU
HT-OMCROPLINE-E
1500XL | 2000XL | 3000XL | 4000XL | 5000XV
CROPLINER
OPERATORS MANUAL
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.

HT-OMCROPLINE-E
2
INTRODUCTION | GENERAL MANAGER’S WELCOME
Dear Customer
Congratulations on the purchase of your new Croplands Sprayer.
Croplands have been in the business of building sprayer
equipment since 1972. For over 50 years we have been
supplying sprayers to farmers, contractors, growers and all
our customers involved in growing crops and in the control of
pests and diseases.
Croplands is a wholly owned subsidiary of Nufarm Ltd, the
largest supplier of crop protection chemicals for Australasia,
and one of the fastest growing global suppliers world-wide.
At Croplands, we pride ourselves on our commitment to
supplying machinery that is at the forefront of the industry’s
needs. We believe we can back up our products and through
constant research and development, bring to you the best
equipment you can find.
We welcome any feedback from you about our equipment.
On the back cover you will find our contact details, and locations
where our staff can be reached during business hours. After
hours, you can email us and expect a reply the following morning.
Please read this manual in its entirety before you operate your
sprayer. This will ensure you have a trouble free start up.
We trust you will get years of good use from your Croplands
Sprayer.
Yours Sincerely
Sean Mulvaney
General Manager
Sean Mulvaney
General Manager
Croplands has taken steps to ensure this operator’s manual is as current and as accurate as possible. Due to the ever-changing markets of cropping and farming, Croplands
is constantly striving to be at the forefront of innovation and technology. While the information in this manual is considered accurate at the time of writing, Croplands reserves
the right to change this information without notice. Croplands will not accept liability for any inaccuracy in this publication, or changes forthwith.

3
CONTENTS
SECTION 1
IMPORTANT INFORMATION
About this manual 4
Terminology 4
Before operating your sprayer 4
Warranty Policy 5
SECTION 2
SAFETY
Safety first 6
Safety signs and decals 7
SECTION 3
PRODUCT IDENTIFICATION,
SHIPPING & SPECIFICATION
Product identification 8
Shipping information 8
Weights 8
Dimensions 9
General Specification 12
SECTION 4
PRODUCT FEATURES /FAMILIARISATION
Fieni Fans 17
Fan pitch angle 18
Gearbox 20
Adjustable vanes 21
Nozzles 21
Fan safety 22
Chassis, axle, wheel & tyres 23
Tanks, lids etc 25
5000 XV Model 27
4000 XL Model 28
3000 XL Model 30
2000 XL Model 32
1500 XL Model 33
Pumps 34
Pto Shafts 34
Spray System Overview 35
Controls 38
SECTION 5
PREOPERATION
Safety first 42
Hook up 42
Hook-Up HV4000 Auto Rate Controller 46
Hook-Up Bravo 180S 48
Hook-Up HV2400 48
Hook Up Manual Controller 48
Hook-Up Braglia Electric Controller 49
Functionality checks 50
Set-up spray pressure 53
General notes on auto-rate controllers 54
Configure the fan 56
Pre-Operation Checklist 57
SECTION 6
SPRAY OPERATIONS
Safety first 60
Filters 60
Filling the sprayer 62
Agitation 63
Mixing basket 63
Chemical suction probe 64
Calculate water & chemical quantities 65
Proceed to spray 66
Drain & flushing 66
Tank cleaning 68
Unhitching the sprayer from the tractor 69
SECTION 7
SPRAYING INFORMATION
Spraywise 71
Calibration 71
Flowmeter calibration 72
Step 1 - ensure equipment is in good working order 72
Step 2 - determining the actual speed of travel 74
Step 3 - determine spraying volume required 74
Step 4 - determine sprayer configuration 74
Step 5 - determine the ideal spray pressure 75
Step 6 - determine & select correct nozzles 75
Step 7 - fit & test selected nozzles 78
Step 8 - calculate the actual application rate 78
Step 9 - if the tested rate is unsatisfactory 79
Step 10 - coverage assessment 79
Step 11 - add the correct amount of chemical to the tank 80
Step 12 - record all data for future reference 80
Discs & Cores 83
Calibration work sheets 85
SECTION 8
LUBRICATION & MAINTENANCE 93
SECTION 9
TROUBLESHOOTING 99
SECTION 10
ASSEMBLY DRAWINGS,
PARTS & SCHEMATICS 103
SECTION 11
INDEX 122

HT-OMCROPLINE-E
4
SECTION 1
IMPORTANT INFORMATION
ABOUT THIS MANUAL
This manual provides assembly, setting up, operating and
maintenance instructions for the Croplands Cropliner XL
series of sprayers.
In addition to this manual, the sprayer will be delivered
with the General Safety Manual (GP-SAFE-A) and
where applicable the Controller Manual. For details not
covered by the manuals, please contact Technical Support
on 1300 650 724.
Some features and options explained in this manual may
not be installed on your sprayer.
Please pass on this manual with the sprayer at the time of
resale for usage by the new owner.
This manual, HT-OMCROPLINE-E, was first published in
June 2022.
Check online as there may be more recent revisions of
this manual. www.croplands.com.au
TERMINOLOGY
These terms/symbols used throughout
this manual:
NOTE
This Note sign is in place to convey useful
information and will help you to identify
the best possible way to operate the
machine.
CAUTION
This Caution sign shows the potential for
incident. An incident may include damage
to the machine itself, or possible injury to
the operator.
WARNING
This Warning sign shows the potential for
risk or injury and highlights the need for
steps to be taken to protect ones safety.
DANGER
This Danger sign will be used in areas where
the highest risk is present. Always read the
information on these signs and ensure you
are taking steps to prevent risk or injury.
BEFORE OPERATING YOUR SPRAYER
Before attempting to use your sprayer, make sure you
read all Operator Manuals for this sprayer including but
not limited to:
This Operator’s Manual, and all other supplied
manuals for items such as Pumps and PTO etc.
And properly understand:
• All Safety Issues.
• Assembly & Installation instructions.
• Calibration of the sprayer.
• Sprayer Operation.
• Sprayer Maintenance.
DANGER
!
Probability of death or serious
injury if an accident occurs
WARNING
!
To stress potential dangers and the
importance of personal safety.
CAUTION
!
To highlight potential injury or
machinery damage.
NOTE
To convey useful operating information.
!

5
SECTION 1
IMPORTANT INFORMATION
WARRANTY POLICY
Each sprayer will be delivered with a
Specifications, Safety, Warranty & Delivery
Booklet which includes:
• the sprayer’s specification sheet including
the sprayers unique serial number,
•a safety induction checklist,
•a delivery checklist and customer
induction,
•the Croplands Warranty policy and
warranty registration form.
Always contact your Croplands Dealer
first and foremost for warranty matters.
NOTE
For full conditions of warranty and warranty
policy, please see the Specification,
Safety, Warranty & Delivery booklet
provided with this sprayer.
1GP-WARH-B
WWW.CROPLANDS.COM.AU
GP-WARH-B
HORTICULTURE
SPRAYER SPECIFICATIONS
SAFETY, WARRANTY & DELIVERY
INCLUDES SAFETY INDUCTION
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.

HT-OMCROPLINE-E
6
SECTION 2
SAFETY
SAFETY FIRST
Please read and understand all supplied manuals,
guides and safety decals before operating this
sprayer. This includes the Croplands Operators
Safety Manual – as pictured here.
This manual is available on the Croplands Web site,
or for printed versions contact Croplands customer
support and ask for part number GP-SAFE-A (or later
version if available). WWW.CROPLANDS.COM.AU
SAFETY
MANUAL
OPERATORS
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.
GP-SAFE-A | Update 2
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.

7
SECTION 2
SAFETY
SAFETY SIGNS AND DECALS
All signs and decals for sprayer safety and operation must be maintained in good order and replaced if damaged or missing.
Most Croplands labels have a part number printed on the decal to aid identification and replacement.
Some examples are shown below.
Part No: XD -125V
Part No: XD -123
Part No: XD -126V
Part No: XD -176
Part No: XD -122V
Part No: XD -195
Part No: XD -175
Part No: XD -127V
Part No: XD -127V
Part No: XD-164
Part No: XD - 157
Part No: XD-115
Part No: XD -127V

HT-OMCROPLINE-E
8
SECTION 3
PRODUCT IDENTIFICATION, SHIPPING & SPECIFICATION
PRODUCT IDENTIFICATION
Always use the serial number of the Sprayer when
requesting service information or when ordering parts.
Early or later models (identification made by serial number)
may use different parts, or it may be necessary to use a
different procedure for specific service operations.
The serial numbers of all controllers, pumps etc should also
be recorded for future reference.
SHIPPING INFORMATION
All provided tie down points (and more) should be used to
help secure the sprayer for transporting.
Note serial number plate in the attached image.
WEIGHTS
The below is a general guide to standard model empty
weights. For more detailed information consult the
Croplands Customer Service team.
Cropliner Model Weight
(single axle versions)
XL 1500Lt - 920DSV Fan
XL 2000Lt - 920DSV Fan 766kg
XL 3000Lt - 920DSV Fan
XL 3000Lt - 1060DSV Fan
XL 4000Lt - 920DSV Fan
XL 4000Lt - 1060DSV Fan 1160 kg
XV 5000Lt - 1060DSV Fan
Tandem axle, 2000XL - 920 Fan
Tandem axle, 3000XL - 920 Fan
Tandem axle, 4000XL - 1060 Fan
Tandem axle, 5000XL - 1060 Fan 2018 kg

9
SECTION 3
PRODUCT IDENTIFICATION, SHIPPING & SPECIFICATION
DIMENSIONS CROPLINER 1500/920DSV
4078
2720
1425
3355
1448
1285
1507
DIMENSIONS CROPLINER 1500/920DSV
D
E
F
C
1
2 3 4
B
A
3 2 1 5
C
D
4 6 7
8
A
B
HTP1500-920DSV STANDARD SPEC
HTP1500B-920DSV
17/02/2022
WEIGHT (Kg):
A3
SHEET 1 OF 1 SCALE: 1:20
DWG NO.
TITLE:
REVISION DO NOT SCALE DRAWING
MATERIAL:
DATE SIGNATURE
NAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
0.2
TOLERANCES:
LINEAR:
0.5
ANGULAR:
0.5
Q.A
MFG
APPV'D
CHK'D
DRAWN
COPYRIGHT PROPRIETOR
THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD.
AND MUST BE TREATED AS CONFIDENTIAL.
REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF
ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS
EQUIPMENT PTY. LTD.
CROPLANDS
A NUFARM LIMITED COMPANY
MDK
PRELIMINARY
4078
2720
1425
3355
1448
1285
1507
DIMENSIONS CROPLINER 1500/920DSV
D
E
F
C
1
2 3 4
B
A
3 2 1 5
C
D
4 6 7
8
A
B
HTP1500-920DSV STANDARD SPEC
HTP1500B-920DSV
17/02/2022
WEIGHT (Kg):
A3
SHEET 1 OF 1 SCALE: 1:20
DWG NO.
TITLE:
REVISION DO NOT SCALE DRAWING
MATERIAL:
DATE SIGNATURE
NAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
0.2
TOLERANCES:
LINEAR:
0.5
ANGULAR:
0.5
Q.A
MFG
APPV'D
CHK'D
DRAWN
COPYRIGHT PROPRIETOR
THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD.
AND MUST BE TREATED AS CONFIDENTIAL.
REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF
ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS
EQUIPMENT PTY. LTD.
CROPLANDS
A NUFARM LIMITED COMPANY
MDK
PRELIMINARY
DIMENSIONS CROPLINER 2000/920DSV
1490
1744.57
1544.32
2744.50
4123.41
D
E
F
C
1
2
3 4
B
A
3
2
1
5
C
D
4
6
7
8
A
B
HTP2000-920SV
WEIGHT:
A3
SHEET 2 OF 2 SCALE: 1:25
DWG NO.
TITLE:
ISSUE
DO NOT SCALE DRAWING
MATERIAL:
DATE
SIGNATURE
NAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH: 0.2
TOLERANCES:
LINEAR: 0.5
ANGULAR: 0.5
Q.A
MFG
APPV'D
CHK'D
DRAWN
COPYRIGHT PROPRIETOR
THIS DRAWING IS THE PROPERTY OF CROPLANDS PTY. LTD.
AND MUST BE TREATED AS CONFIDENTIAL.
REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF
ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS PTY. LTD.
CROPLANDS
A NUFARM LIMITED COMPANY
A
MKULKARNI
25/06/2021
REVISION
E
2000LT CROPLINER
N/A
N/A
2000 LT CROPLINER WITH 920DSV
1490
1744.57
1544.32
2744.50
4123.41
D
E
F
C
1
2
3 4
B
A
3
2
1
5
C
D
4
6
7
8
A
B
HTP2000-920SV
WEIGHT:
A3
SHEET 2 OF 2 SCALE: 1:25
DWG NO.
TITLE:
ISSUE
DO NOT SCALE DRAWING
MATERIAL:
DATE
SIGNATURE
NAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH: 0.2
TOLERANCES:
LINEAR: 0.5
ANGULAR:
0.5
Q.A
MFG
APPV'D
CHK'D
DRAWN
COPYRIGHT PROPRIETOR
THIS DRAWING IS THE PROPERTY OF CROPLANDS PTY. LTD.
AND MUST BE TREATED AS CONFIDENTIAL.
REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF
ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS PTY. LTD.
CROPLANDS
A NUFARM LIMITED COMPANY
A
MKULKARNI
25/06/2021
REVISION
E
2000LT CROPLINER
N/A
N/A
2000 LT CROPLINER WITH 920DSV

SECTION 3
PRODUCT IDENTIFICATION, SHIPPING & SPECIFICATION
10 HT-OMCROPLINE-E
DIMENSIONS CROPLINER 4000/1060DSVDIMENSIONS CROPLINER 3000/1060DSV
1930
1865
1439
2942
4475
1595
D
E
F
C
1
2 3 4
B
A
3 2 1 5
C
D
4 6 7
8
A
B
HTP3000-920DSV DIM
WEIGHT (Kg):
N/A
A3
SHEET 1 OF 1 SCALE: 1:25
DWG NO.
TITLE:
REVISION DO NOT SCALE DRAWING
MATERIAL:
DATE
SIGNATURE
NAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
0.2
TOLERANCES:
LINEAR:
0.5
ANGULAR:
0.5
Q.A
MFG
APPV'D
CHK'D
DRAWN
COPYRIGHT PROPRIETOR
THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD.
AND MUST BE TREATED AS CONFIDENTIAL.
REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF
ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS
EQUIPMENT PTY. LTD.
CROPLANDS
A NUFARM LIMITED COMPANY
3000LT CROPLINER
3000LT CROPLINER WITH 920DSV FAN
A
RPJUCO 130521
(DSV update)
2075
1930
1626
5184
3250
4321
1865
1064
825
DIMENSIONS CROPLINER XL 4000/1060DSV
D
E
F
C
1
2 3 4
B
A
3 2 1 5
C
D
4 6 7
8
A
B
HTP4000-1060DSV DIM STANDARD
SPEC
CROPLINER XL 4000LT
13/07/2022
WEIGHT (Kg):
A3
SHEET 1 OF 1 SCALE: 1:25
DWG NO.
TITLE:
REVISION DO NOT SCALE DRAWING
MATERIAL:
DATE SIGNATURE
NAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
0.2
TOLERANCES:
LINEAR:
0.5
ANGULAR:
0.5
Q.A
MFG
APPV'D
CHK'D
DRAWN
COPYRIGHT PROPRIETOR
THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD.
AND MUST BE TREATED AS CONFIDENTIAL.
REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF
ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS
EQUIPMENT PTY. LTD.
CROPLANDS
A NUFARM LIMITED COMPANY
MDK
PRELIMINARY
HTP4000-1060DSV_DIM
1930
1865
1439
2942
4475
1595
D
E
F
C
1
2 3 4
B
A
3 2 1 5
C
D
4 6 7
8
A
B
HTP3000-920DSV DIM
WEIGHT (Kg):
N/A
A3
SHEET 1 OF 1 SCALE: 1:25
DWG NO.
TITLE:
REVISION DO NOT SCALE DRAWING
MATERIAL:
DATE
SIGNATURE
NAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
0.2
TOLERANCES:
LINEAR:
0.5
ANGULAR:
0.5
Q.A
MFG
APPV'D
CHK'D
DRAWN
COPYRIGHT PROPRIETOR
THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD.
AND MUST BE TREATED AS CONFIDENTIAL.
REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF
ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS
EQUIPMENT PTY. LTD.
CROPLANDS
A NUFARM LIMITED COMPANY
3000LT CROPLINER
3000LT CROPLINER WITH 920DSV FAN
A
RPJUCO 130521
(DSV update)
2075
1930
1626
5184
3250
4321
1865
1064
825
DIMENSIONS CROPLINER XL 4000/1060DSV
D
E
F
C
1
2 3 4
B
A
3 2 1 5
C
D
4 6 7
8
A
B
HTP4000-1060DSV DIM STANDARD
SPEC
CROPLINER XL 4000LT
13/07/2022
WEIGHT (Kg):
A3
SHEET 1 OF 1 SCALE: 1:25
DWG NO.
TITLE:
REVISION DO NOT SCALE DRAWING
MATERIAL:
DATE SIGNATURE
NAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
0.2
TOLERANCES:
LINEAR:
0.5
ANGULAR:
0.5
Q.A
MFG
APPV'D
CHK'D
DRAWN
COPYRIGHT PROPRIETOR
THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD.
AND MUST BE TREATED AS CONFIDENTIAL.
REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF
ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS
EQUIPMENT PTY. LTD.
CROPLANDS
A NUFARM LIMITED COMPANY
MDK
PRELIMINARY
HTP4000-1060DSV_DIM

11
SECTION 3
PRODUCT IDENTIFICATION, SHIPPING & SPECIFICATION
DIMENSIONS CROPLINER 5000 / 1060 DSV SINGLE AXLE DIMENSIONS CROPLINER 5000/1060DSV; TANDEM AXLE
1665
2235
340
2290
735
650
5865
D
E
F
C
1
2 3 4
B
A
3 2 1 5
C
D
4 6 7
8
A
B
5000LT CROPLINER AIRBLAST 1060 FAN
HTP5000-1060
14/02/2022
WEIGHT (Kg): 7162.81
N/A
A3
SHEET 3 OF 3 SCALE: 1:40
DWG NO.
TITLE:
REVISION DO NOT SCALE DRAWING
MATERIAL:
DATE SIGNATURE
NAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
0.2
TOLERANCES:
LINEAR:
0.5
ANGULAR:
0.5
Q.A
MFG
APPV'D
CHK'D
DRAWN
COPYRIGHT PROPRIETOR
THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD.
AND MUST BE TREATED AS CONFIDENTIAL.
REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF
ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS
EQUIPMENT PTY. LTD.
CROPLANDS
A NUFARM LIMITED COMPANY
CROPLINER
RPJ
N/A
PRELIMINARY
1665
1935
360
2315
2095
730
815
5865
D
E
F
C
1
2 3 4
B
A
3 2 1 5
C
D
4 6 7
8
A
B
5000LT CROPLINER AIRBLAST 1060
FAN
HTP5000-1060
14/02/2022
WEIGHT (Kg): 7162.81
N/A
A3
SHEET 4 OF 4 SCALE: 1:40
DWG NO.
TITLE:
REVISION DO NOT SCALE DRAWING
MATERIAL:
DATE SIGNATURE
NAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
0.2
TOLERANCES:
LINEAR:
0.5
ANGULAR:
0.5
Q.A
MFG
APPV'D
CHK'D
DRAWN
COPYRIGHT PROPRIETOR
THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD.
AND MUST BE TREATED AS CONFIDENTIAL.
REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF
ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS
EQUIPMENT PTY. LTD.
CROPLANDS
A NUFARM LIMITED COMPANY
CROPLINER
RPJ
N/A
PRELIMINARY
1665
2235
340
2290
735
650
5865
D
E
F
C
1
2 3 4
B
A
3 2 1 5
C
D
4 6 7
8
A
B
5000LT CROPLINER AIRBLAST 1060 FAN
HTP5000-1060
14/02/2022
WEIGHT (Kg): 7162.81
N/A
A3
SHEET 3 OF 3 SCALE: 1:40
DWG NO.
TITLE:
REVISION DO NOT SCALE DRAWING
MATERIAL:
DATE SIGNATURE
NAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
0.2
TOLERANCES:
LINEAR:
0.5
ANGULAR:
0.5
Q.A
MFG
APPV'D
CHK'D
DRAWN
COPYRIGHT PROPRIETOR
THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD.
AND MUST BE TREATED AS CONFIDENTIAL.
REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF
ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS
EQUIPMENT PTY. LTD.
CROPLANDS
A NUFARM LIMITED COMPANY
CROPLINER
RPJ
N/A
PRELIMINARY
1665
1935
360
2315
2095
730
815
5865
D
E
F
C
1
2 3 4
B
A
3 2 1 5
C
D
4 6 7
8
A
B
5000LT CROPLINER AIRBLAST 1060
FAN
HTP5000-1060
14/02/2022
WEIGHT (Kg): 7162.81
N/A
A3
SHEET 4 OF 4 SCALE: 1:40
DWG NO.
TITLE:
REVISION DO NOT SCALE DRAWING
MATERIAL:
DATE SIGNATURE
NAME
DEBUR AND
BREAK SHARP
EDGES
FINISH:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
0.2
TOLERANCES:
LINEAR:
0.5
ANGULAR:
0.5
Q.A
MFG
APPV'D
CHK'D
DRAWN
COPYRIGHT PROPRIETOR
THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD.
AND MUST BE TREATED AS CONFIDENTIAL.
REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF
ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS
EQUIPMENT PTY. LTD.
CROPLANDS
A NUFARM LIMITED COMPANY
CROPLINER
RPJ
N/A
PRELIMINARY

HT-OMCROPLINE-E
1212
SECTION 3
PRODUCT IDENTIFICATION, SHIPPING & SPECIFICATION
GENERAL SPECIFICATION
The Croplands range of Cropliner sprayers are built with
a respect for Australia and New Zealand’s tough and
varying terrain.
Engineered to endure, Croplands spraying equipment
gives growers the confidence to take on row after row.
The sprayers are available with a wide selection of tank
sizes, fan sizes and options.
For more detailed specification, see Section
4, Product Features / Familiarisation.
Please note this manual is applicable to the XL and XV
models from 1,500 Litres to 5,000 litres capacity.
The Slimline 2000 models use a different manual.
HIGH PERFORMANCE AIR BLAST FANS
All our air-blast fans are engineered by Fieni, a global
leader in agricultural fan design, manufacturing, and
innovation.
Croplands and Fieni have been collaborating since
1972, and together we set the standard for fan sprayer
performance, efficiency, penetration, and coverage.
For performance specification, see Page 17.
920MM DSV FAN
Stainless steel volute.
Variable pitch, high strength, glass-reinforced nylon
blades – shaped for maximum air delivery with lowest
possible power input.
2-speed heavy-duty gearbox and centrifugal clutch.
Stainless steel spray ring with 14 brass roll-over nozzle
bodies per side.
Fully guarded for safety.
83,798m3/hour max air output.
1060MM DSV FAN
Stainless steel volute.
Variable pitch, high strength, glass-reinforced nylon
blades – shaped for maximum air delivery with lowest
possible power input.
2-speed heavy-duty gearbox and centrifugal clutch.
Stainless steel spray ring with 15 brass roll-over nozzle
bodies per side.
Fully guarded for safety.
108,618m3/hour max air output.

13
SECTION 3
PRODUCT IDENTIFICATION, SHIPPING & SPECIFICATION
FIKIT00000044 Upper deflector kit for 1060 DSV fan (L/R air deflectors) fitted
FIKIT00000045 Lower deflector kit for 1060 DSV fan (L/R air deflectors) fitted
HT-TOPACTUATORS Upper deflector, electric actuator kit for 1060DSV fan (shown above)
920MM LINEAR TOWER FAN
Stainless steel volute.
Variable pitch, high strength,
glass-reinforced nylon blades –
shaped for maximum air delivery
with lowest possible power input.
Stainless steel spray ring with
13 brass roll-over nozzle bodies
per side.
Fully guarded for safety.
83,7908m3/hour
Delivers even coverage in the
narrowed plantings
Upper and lower deflector kits for 1060 fan.

HT-OMCROPLINE-E
14
SECTION 3
PRODUCT IDENTIFICATION, SHIPPING & SPECIFICATION
Tanks (sight gauges / sump / drain)
All tanks are constructed of impact-resistant polyethylene
and UV stabilized.
Main tank capacities range from 1,500 litres to 5,000
litres and feature
• Flip open filling lid with large basket strainer.
• Quick fill system (camlock direct fill).
• Calibrated sight tube for filling level indication.
• Drain completely via a large drain valve and sump.
All XL models are supplied with a Flushing tank.
No Flushing tank is fitted to the XV model.
All models are supplied with a Hand-wash /
freshwater tank with conveniently positioned tap.
Chassis & drawbar
Hot-dipped galvanised full-length, heavy-duty chassis
with adjustable draw bar. Slide-out step (not on 5000)
& jockey stand.
Axle
Cropliner 1500, 2000, 3000 & 4000 litre models are
fitted with a single fixed axle as standard. The 5000 litre
model is fitted with single suspension axle as standard.
• Optional Adjustable height and width axle for 2000
and 1500 litre models on single axle
• Optional suspension for 1500 and 2000 litre
Cropliner (non-adjustable axle)
• Optional suspension for 3000 and 4000 litre
Cropliner (non-adjustable axle)
• Optional Tandem walking beam axle available
for all models except the1500 litre.
Wheels & Tyres
11.5/80 x 15.3 wheels with tubeless tyres are fitted as
standard to the 1,500 and 2,000 Litre models.
400 x 15.5” flotation tyres are fitted as standard on
3,000 & 4000 Litre models.
400 x 22.5” wheel & tyres are fitted as standard to the
5,000 Litre model
Drive/PTO
A heavy-duty PTO shaft is supplied to drive the pump.
Wide angle PTO shafts are available as an option.
• Optional Wide angle PTO shaft
Pumps
All Cropliner Sprayers are fitted with an Annovi Reverberi
positive displacement diaphragm pumps with a capacity of
140 to 260 L/min - depending on the sprayer model.
• Optional ARBHS200 brass pump in lieu of the
“where normal” ARBHS170
Agitation
The agitation system is driven by the pump via twin
supa-flow venturis tank agitators & bypass agitation.
Single agitator for the 1,500 model.
Nozzles
Brass roll-over nozzle bodies fitted with 1 set stainless steel
disc and brass cores and 1 set ALBUZ ceramic hollow cone
nozzles to allow a greater choice of application rates.
Note the customer can specify the specific nozzle
requirements at the time of order.
Each sector of nozzle body(s) is fitted with a non drip
diaphragm.

15
SECTION 3
PRODUCT IDENTIFICATION, SHIPPING & SPECIFICATION
Filtration
Lid-strainers & chemical mixing baskets are standard on
all models.
Large suction filter and optional high pressure brass
pressure filters.
Chemical Handling
Quick fill system and chemical suction probe standard on
all models.
Speed Sensors
Proximity sensors are used for Wheel (travel) speed.
Controls
Manual remote mounted ARBMH50 controller standard.
Functions include left/right, shut-off, simultaneous
shut-off, full bypass, pressurised bypass, manual pressure
adjustment with pressure gauge.
Options:
• Electric – high pressure solenoid valves, 2-section
in-cab control with electric pressure adjustment
• Croplands HV-2400, 2-section auto-rate controller
• HV-4000 auto-rate controller, 2-section
(left/right) with optional 4-section control
(left/right/upper/lower)
• Bravo 180S auto-rate controller, 2-section
(left/right) with optional 4-section control
(left/right/upper/lower)
Factory fitted options (other)
• NuPoint GPS tracking, mapping & data.
• In some models the Flushing tank is optional.
• Various fan options are available, such as …
o Linear tower (see buyers guide)
o Deflector kits (see buyers guide)
o Tall tree volute (see buyers guide)
Tractor requirements
Tractor size / power required is dependent upon a
combination of weight (sprayer tank capacity), fan
(size and pitch angle setting) and farm conditions
(soil and terrain).
Approximate engine HP requirements.
Models with:
920 DSV fan = 70 HP
1060 DSV fan = 105 HP
Also see Fan specification information for fan only
requirements (page 17).
Sprayer specifications are subject to change
without prior notification

HT-OMCROPLINE-E
16
FIENI FANS 17
FAN PITCH ANGLE 18
GEARBOX 20
ADJUSTABLE VANES 21
NOZZLES 21
FAN SAFETY 22
CHASSIS, AXLE, WHEEL & TYRES 23
TANKS, LIDS ETC 25
5000 XV MODEL 27
4000 XL MODEL 28
3000 XL MODEL 30
2000 XL MODEL 32
1500 XL MODEL 33
PUMPS 34
PTO SHAFTS 34
SPRAY SYSTEM OVERVIEW 35
CONTROLS 38
SECTION 4
PRODUCT FEATURES / FAMILIARISATION

17
SECTION 4
PRODUCT FEATURES / FAMILIARISATION
FIENI FANS
The attached table lists the performance details for each
Cropliner Fieni fan model.
The DSV fan was designed for low noise and lower power
absorption, while still guaranteeing a large air volume.
The 9 blades of the DSV fan are made of a composite
material and have been specifically designed to
guarantee high performance.
Rear intake fans run anticlockwise.
The fan blades can be set at three different pitch angles
to adapt the Fieni sprayer unit to the power of the tractor
available. All Cropliner sprayers are tested and supplied
with the fan set to the middle blade pitch setting.
The fans are equipped with a centrifugal clutch made of
metal with brake lining.
Each fan is PTO shaft driven via a 2 speed (plus neutral),
low maintenance, heavy duty gearbox.
Designed for maximum PTO speed = 540 rpm.
Each fan has a series of small independent moveable
flat blades fitted on the air outlet, to help direct the air to
where it is required.
Each side of the fan is a stainless steel “spray ring” with
13, 14 or 15 nozzles per side. Each nozzle is of the brass
“roll-over” type.
920 LINEAR
TOWER (LT) FAN 920 DSV FAN 1060 DSV FAN
ORDER CODE KH-5037 KH-5035 KH-5040
9-BLADE FAN
Fan blade diameter mm 913 913 1,060
Standard RPM (PTO 540)
(High) 1,780 1,780 1,780
OUTPUT AND POWER
Pitch 26° 26° 64°
M3/HR 73,682 73,682 84,696
HP 26.4 26.4 35.38
Pitch 34° 34° 72°
m3/hr 81,285 81,285 99,929
HP 36.9 36.9 50.08
Pitch 42° 42° 80°
M3/HR 83,798 83,798 108,618
HP 47.5 47.5 70.23
FAN GEARBOX MODEL CM-12VNS CM-12VNS CM-15
2-speed plus neutral 2 + N 2 + N 2 + N
Low box ratio 1:2:93 1:2.93 1:2.93
High box 1:3.29 1:3.29 1:3.3
PERFORMANCE*
(*in ideal conditions)
Y = metres 6 8 10
Z = metres 15 14 16
Suitable tank size 1500 - 4000 1500 - 4000 3000 - 5000
Recommended tractor HP ≥ 65 ≥70 ≥105
Nozzles per side 13 + 13 (26) 14 + 14 (28) 15 + 15 (30)
Noise rating (dB) @ 7.5m 92 92 96
Fan weight 178 130 188
The maximum canopy height and width figures are entirely subject to the canopy density, size, shape and weather conditions.

HT-OMCROPLINE-E
18
FAN UNITS
VPL
Fan VPL with clutch and nylon-glass blades, 550, 616, 712, 815, 913 mm diameter.
Overview Product image
Assembled Spin Blades Clutch
Specs Fan model VPL
Diameter ø 550 mm / 21 ″
ø 616 mm / 24 ″
ø 712 mm / 28 ″
ø 815 mm / 32 ″
ø 913 mm / 36 ″
Contacts Fieni Giovanni S.r.l.
Via Chiavicone 10
40051 Altedo - Bologna
Italy
Phone: [phone]
Fax: [phone]
Email: info@fieni.it
C.F. e R. I. Bologna 03052740374
P.IVA 00592031207 C.S.i.v 19.625,36 €
R.E.A. Bologna 0259358 del 12.09.1980
SECTION 4
PRODUCT FEATURES / FAMILIARISATION
FAN PITCH ANGLE
All Cropliner fans have multiple pitch settings and are
normally supplied in the middle position.
To maximise performance, the blade pitch can be adjusted
to match the tractor’s capability / chosen operating
parameters such as PTO rpm.
To increase the blade angle will increase air (spray)
velocity and penetration, increase noise, and increase
tractor power requirements. Note the power increase on
a 1060 fan is very significant.
The reverse is true for reducing pitch angles.
Adjusting the pitch angles can be done on the sprayer
as follows.
a. Disconnect the PTO drive.
b. Remove the safety fan guard.
c. Remove the hub cover.
d. Loosen the fan hub bolts.
e. It’s now possible to move the blades. All blades need
to be set to the same pitch angle.
f. Re-tighten the fan hub bolts. Makes sure the hub is
snugly fitting back together – if not, it’s a sign that one
or more of the fan blade splines are not correctly fitted.
g. Re-attach the hub cover, and safety guards.
Fan Set-up
The fan has the following adjustments available.
• Fan pitch angle
• Gearbox ratio
• Adjustable vanes
• Adjustable nozzles
FAN UNITS
VPL
Fan VPL with clutch and nylon-glass blades, 550, 616, 712, 815, 913 mm diameter.
Overview Product image
Assembled Spin Blades Clutch
Specs Fan model VPL
Diameter ø 550 mm / 21 ″
ø 616 mm / 24 ″
ø 712 mm / 28 ″
ø 815 mm / 32 ″
ø 913 mm / 36 ″
Contacts Fieni Giovanni S.r.l.
Via Chiavicone 10
40051 Altedo - Bologna
Italy
Phone: [phone]
Fax: [phone]
Email: info@fieni.it
C.F. e R. I. Bologna 03052740374
P.IVA 00592031207 C.S.i.v 19.625,36 €
R.E.A. Bologna 0259358 del 12.09.1980
FAN UNITS
VPL
Fan VPL with clutch and nylon-glass blades, 550, 616, 712, 815, 913 mm diameter.
Overview Product image
Assembled Spin Blades Clutch
Specs Fan model VPL
Diameter ø 550 mm / 21 ″
ø 616 mm / 24 ″
ø 712 mm / 28 ″
ø 815 mm / 32 ″
ø 913 mm / 36 ″
Contacts Fieni Giovanni S.r.l.
Via Chiavicone 10
40051 Altedo - Bologna
Italy
Phone: [phone]
Fax: [phone]
Email: info@fieni.it
C.F. e R. I. Bologna 03052740374
P.IVA 00592031207 C.S.i.v 19.625,36 €
R.E.A. Bologna 0259358 del 12.09.1980
FAN UNITS
VPL
Fan VPL with clutch and nylon-glass blades, 550, 616, 712, 815, 913 mm diameter.
Overview Product image
Assembled Spin Blades Clutch
Specs Fan model VPL
Diameter ø 550 mm / 21 ″
ø 616 mm / 24 ″
ø 712 mm / 28 ″
ø 815 mm / 32 ″
ø 913 mm / 36 ″
Contacts Fieni Giovanni S.r.l.
Via Chiavicone 10
40051 Altedo - Bologna
Italy
Phone: [phone]
Fax: [phone]
Email: info@fieni.it
C.F. e R. I. Bologna 03052740374
P.IVA 00592031207 C.S.i.v 19.625,36 €
R.E.A. Bologna 0259358 del 12.09.1980
FAN UNITS
VPL
Fan VPL with clutch and nylon-glass blades, 550, 616, 712, 815, 913 mm diameter.
Overview Product image
Assembled Spin Blades Clutch
Specs Fan model VPL
Diameter ø 550 mm / 21 ″
ø 616 mm / 24 ″
ø 712 mm / 28 ″
ø 815 mm / 32 ″
ø 913 mm / 36 ″
Contacts Fieni Giovanni S.r.l.
Via Chiavicone 10
40051 Altedo - Bologna
Italy
Phone: [phone]
Fax: [phone]
Email: info@fieni.it
C.F. e R. I. Bologna 03052740374
P.IVA 00592031207 C.S.i.v 19.625,36 €
R.E.A. Bologna 0259358 del 12.09.1980
Assembled Spin Blades Clutch

19
SECTION 4
PRODUCT FEATURES / FAMILIARISATION
The fan has been supplied “balanced”. Swapping blades
and hub components around risks upsetting the balance.
Do not operate with damaged fan blades.
If replacing a damaged blade, it’s necessary to balance
the fan.
VNS-A Fan
(rear air intake anti-clockwise)
VNS-O Fan
(front air intake, clockwise)

HT-OMCROPLINE-E
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SECTION 4
PRODUCT FEATURES / FAMILIARISATION
GEARBOX
There are 2 different gearboxes in the range (refer page
15) – both have a low ratio, neutral (as the middle setting)
and high ratio. Handle positions changes from fan to fan
as per below decals.
All units are supplied with a lever to engage and
disengage the fan.
To avoid damage to the gears of the gearbox and to
the sprayer unit, always disengage the PTO drive
before operating the gearbox lever / changing
gears etc.
Gearbox oil: Annually check the oil level of the gearbox
and if the level is low (below the middle of the sight gauge)
it’s necessary to add the oil (SAE 60:70) up to reach the
correct oil level. It is not necessary to change the oil once a
year, but only to add oil if the level is low.
The oil level sight gauge may be viewed via a hole in the
internal fairing (refer to image / yellow arrow).
If a low oil level is detected, an investigation as to why the
oil level has dropped should be undertaken.
To access the gearbox or the oil fill position will require the
partial disassembly of the fan.
Fieni gearboxes use Agip Blasia 68 oil.
Some common equivalents are;
• Castrol Alpha SP68
• Mobilgear 600 XP 68
• Shell Omala S2 G 68
Fan 920DSV 1060
G/box CM-12VNS CM-15
Oil (ml) 1900 2200
Maximum PTO Speed
Maximum PTO speed is 540 rpm.
Check the tractor PTO RPM before operating the sprayer.
More RPM at the PTO can give damage to the sprayer unit
and can be dangerous for the operator.