Croplands XR11001 AI11001 User manual

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WWW.CROPLANDS.COM.AU
Part No. GP-POMBA001108 - Rev 4
SUPPLEMENT
B ROADACRE
S P R AY E R S
OPERATORS MANUAL
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.

GP-POMBA001108 Rev 4
2
INTRODUCTION | GENERAL MANAGER’S WELCOME
Dear Customer
Congratulations on the purchase of your new Croplands Sprayer.
Croplands have been in the business of building sprayer
equipment since 1972. For over 49 years we have been
supplying sprayers to farmers, contractors, growers and all
our customers involved in growing crops and in the control of
pests and diseases.
Croplands is a wholly owned subsidiary of Nufarm Ltd, the
largest supplier of crop protection chemicals for Australasia,
and one of the fastest growing global suppliers world-wide.
At Croplands, we pride ourselves on our commitment to
supplying machinery that is at the forefront of the industry’s
needs. We believe we can back up our products and through
constant research and development, bring to you the best
equipment you can find.
We welcome any feedback from you about our equipment.
On the back cover you will find our contact details, and locations
where our staff can be reached during business hours. After
hours, you can email us and expect a reply the following morning.
Please read this manual in its entirety before you operate your
sprayer. This will ensure you have a trouble free start up.
We trust you will get years of good use from your Croplands
Sprayer.
Yours Sincerely
Sean Mulvaney
General Manager
Sean Mulvaney
General Manager
Croplands has taken steps to ensure this operator’s manual is as current and as accurate as possible. Due to the ever-changing markets of cropping and farming, Croplands
is constantly striving to be at the forefront of innovation and technology. While the information in this manual is considered accurate at the time of writing, Croplands reserves
the right to change this information without notice. Croplands will not accept liability for any inaccuracy in this publication, or changes forthwith.

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CONTENTS
SECTION 1
IMPORTANT INFORMATION
About This Manual 4
Terminology 4
Before Operating Your Sprayer 4
About Broadacre Sprayers 4
Warranty Policy 5
SECTION 2
SAFETY
Safety first 6
Safety signs and decals 7
SECTION 3
PRODUCT IDENTIFICATION,
SHIPPING & SPECIFICATION
Product identification 8
Shipping information 8
Weights & dimensions 8
SECTION 4
SPRAYER OPERATION
Check the operation of your sprayer 10
Boom Spray Calibration Guide 15
Teejet® XR (Extended range) &
AI (Air induction) Nozzle Guide 17
Teejet® Air-Mix & Turbodrop® Nozzle chart (1) 18
Teejet® Air-Mix & Turbodrop® Nozzle chart (2) 19
Calibration Work Sheet 20
Foam Marker 25
Chemical Mixing 28
SECTION 5
ASSEMBLY DRAWINGS & PARTS LISTINGS
UCM/ECM Controllers (Pressure Relief Valve) 34
Pony Plumbing Diagram 36
Wiring Diagram 37
Liquid Control System 38
Liquid System 39
Valves & Enviro-Transfer Kit 40
Filters 41
Chem E Flush Assembly 42
Lids, Venturis & Tank Rinse Jet 44
Foam Marker Salvarani 45
GEX Booms 46
Airbags 51
EnviroSafe Booms 53
Boom Centre Section - Standard & G-Var 57
Boom Self Leveller - Standard & G-Var 58
Boom - 16.5 metre Standard 59
Boom - 16.5 metre G-Var 60
Boom Centre Section - Hydralink 61
Boom Self Leveller - Hydralink 62
Boom - 12 metre Hydralink 63
Boom - 15 metre Hydralink 64

GP-POMBA001108 Rev 4
4
SECTION 1
IMPORTANT INFORMATION
ABOUT THIS MANUAL
This GENERAL manual is a generic overview for setting
up, operating and maintaining your Croplands sprayer
for which there is not a specific manual.
In addition to this manual, the sprayer will be delivered
with the General Safety Manual (GP-SAFE-A).
For details not covered by the manuals, please contact
Technical Support on 1300 650 724.
Some features and options explained in this manual may
not be installed on your sprayer.
Please pass on this manual with the sprayer at the time
of resale for usage by the new owner.
This manual, was first published in 2008 as part number,
GP-POMBA001108. This April 2021(Rev 4) issue has
updates to Sections 1, 2, 3 and 5.
Check online as there may be more recent revisions
of this manual. www.croplands.com.au
TERMINOLOGY
These terms/symbols used throughout
this manual:
NOTE
This Note sign is in place to convey useful
information and will help you to identify
the best possible way to operate the
machine.
CAUTION
This Caution sign shows the potential for
incident. An incident may include damage
to the machine itself, or possible injury to
the operator.
WARNING
This warning sign shows the potential for
risk or injury and highlights the need for
steps to be taken to protect ones safety.
DANGER
This Danger sign will be used in areas where
the highest risk is present. Always read the
information on these signs and ensure you
are taking steps to prevent risk or injury.
BEFORE OPERATING YOUR SPRAYER
Before attempting to use your sprayer, make sure you
read all Operator Manuals for this sprayer including but
not limited to:
This Operator’s Manual, and all other supplied manuals
for items such as safety, pumps, PTO, controller, boom etc.
And properly understand:
• All Safety Issues.
• Assembly & Installation instructions.
• Calibration of the sprayer.
• Sprayer Operation.
• Sprayer Maintenance.
ABOUT BROADACRE SPRAYERS
Croplands broadacre sprayers come in several tank sizes,
with boom widths to suit a host of different applications.
The primary applications are generally broadacre
cropping and pasture renovation and preservation. Some
of the Croplands broadacre range can also be used
for liquid fertiliser operations. Other mainstream uses
of Croplands broadacre machinery include Intensive
agricultural spraying and row cropping.
Croplands broadacre range has many options, which
include boom widths and style, pump volumes, pressure
and drive type, mixing systems, nozzle size and type,
controllers and tractor connection to name a few.
Depending on the options you have chosen for your
Croplands sprayer, some of the information and parts listings
covered in this supplement may not apply to you machine.
Again, if you have any questions regarding to how this
manual pertains to your machine, please contact your
nearest Croplands dealer for assistance.
DANGER
!
Probability of death or serious
injury if an accident occurs
WARNING
!
To stress potential dangers and the
importance of personal safety.
CAUTION
!
To highlight potential injury or
machinery damage.
NOTE
To convey useful operating information.

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SECTION 1
IMPORTANT INFORMATION
WARRANTY POLICY
Each sprayer will be delivered with a
Warranty & Pre-Delivery Booklet which
includes:
• the Sprayer’s unique serial number,
• the Sprayer’s specification sheet,
• a pre-delivery checklist and
• outlines the Croplands Warranty policy.
Always contact your Croplands Dealer first
and foremost for warranty matters.
NOTE
For full conditions of warranty and warranty
policy, please see the Warranty & Pre-Delivery
booklet provided with this sprayer.
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GP-WARB-A
WWW.CROPLANDS.COM.AU
BROADACRE
SPRAYER SPECIFICATIONS
WARRANTY & PRE-DELIVERY
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.
GP-WARL-A
1GP-WARL-A
WWW.CROPLANDS.COM .AU
LINKAGE
SPRAYER SPECIFICATIONS
WARRANTY & PRE-DELIVERY
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.