Croplands Quantum Mist QM-500 User manual

TrailedQuantumMist OM 0404 - Revision 5 1
Parts & Operator’s Manual
Part No. HT-QMPOM000509C Rev 4B
Quantum Mist™
QM-500 Vineyard Sprayers

TrailedQuantumMist_OM 1212 - Revision 4
Contents
Foreword
Important Information Section 1
Pre-Operation Section 2
Sprayer Operation Section 3
Sprayer Calibration Section 4
Lubrication & Maintenance Section 5
Trouble Shooting Section 6
Assembly Drawings & Parts Listings Section 7

TrailedQuantumMist_OM 1212 - Revision 4
Foreword
AboutThis Manual
Thismanualprovidesassembly,settingup,
operatingandmaintenanceinstructionsfor
the Croplands Quantum Mist™sprayer.
Some features explained in this manual
may not be installed on your sprayer.
Please pass on this manual with the
sprayer at the time of resale for usage by
the new owner.
Before Operating
Your Sprayer
1 Before attempting to use your
sprayer, make sure you
read the Operator’s Manual and
properly understand:
• All Safety Issues.
• Assembly & Installation
instructions.
• Calibration of the sprayer.
• Sprayer Operation.
• Sprayer Maintenance.
2 Read and follow instructions on
chemical manufacturers' labels.
3 Always wear applicable protective
clothing.
Read and understand this Operators’Manual before
operating the sprayer.
Highlights hazards, unsafe/unwise practices
which could cause injury, damage to property,
machinery or loss of crop yield if instructions
are not followed.
CAUTION
Indicates the strong possiblility of severe
personal injury or damage to machinery if
instructions are not followed.
WARNING
Terminology
These terms/symbols used throughout
this manual:
• NOTE - to convey useful
operating information.
• CAUTION -to highlight potential
injury or machinery
damage.
•WARNING - to stress potential
dangers and the
importance of
personal safety.
Referstoimportantandusefulinformationwhich
should not be overlooked.
NOTE

TrailedQuantumMist_OM 1212 - Revision 4 1.11.1
Section 1
Important Information
Introduction 1.2
General Specifications 1.3
Warranty Policy 1.4
Safety 1.5
Shipping Information & Product ID 1.6

1.2 TrailedQuantumMist_OM 1212 - Revision 4
Important Information
Sean Mulvaney, General Manager of Croplands
Congratulations on the purchase of your
new Croplands sprayer.
Croplands have been in the business of
building and selling spraying equipment
since 1972. For over 40 years we have
been supplying sprayers to farmers,
contractors,growersandallour customers
involvedingrowingcrops and inthe control
of pests and diseases.
Croplands is a wholly owned subsidiary
of Nufarm Ltd, the largest supplier of crop
protection chemicals in Australasia, and
oneof the fastestgrowingglobal suppliers
world-wide.
At Croplands, we pride ourselves on
our commitment to supplying machinery
that is at the forefront of the industry’s
needs. We believe we can back up our
products and through constant research
and development, bring to you the best
equipment you can find.
Wewelcomeanyfeedbackfromyouabout
our equipment.
Introduction
On this page you will find our contact
details, and locations where our staff can
be reached during business hours.
After hours, you can e-mail us and expect
a reply the following morning.
Please read this manual in its entirety
before you operate your sprayer.This will
ensure you have a trouble-free start up.
In this manual you will find the parts
listings you need should you have any
breakdowns in the future.
Bear in mind that over time, some parts
may become obsolete or be replaced
with better options.You can contact us for
alternative options if this is the case.
We trust you will get years of good use
from your Croplands Sprayer.
Yours sincerely
Sean Mulvaney
General Manager
Contact details:
AUSTRALIA
Croplands Equipment Pty Ltd
ACN 006 450 184
PO Box 2441, Dry Creek
50 Cavan Road, Dry Creek
S.A. 5094
Australia
FreePhone: 1800 999 162
FreeFax: 1800 623 778
e-mail: [email protected]
website: www.croplands.com.au
NEW ZEALAND
Croplands Equipment Ltd
PO Box 2004
Stotford Lodge, Hastings 4120,
1422 Omahu Road,
Hastings 4120
New Zealand
FreePhone: 0800 10 68 98
FreeFax: 0800 11 77 11
e-mail: [email protected]
website: www.croplands.com.au

1.3
TrailedQuantumMist_OM 1212 - Revision 4
Section 1
General Description &
Specifications
The Quantum Mist™ vineyard sprayer
comes in three basic configurations - single
row, double row and three row.
Eachmachine hasspecificparts andchassis
differencescoveredinthismanual.The basic
systemandcomponentsarethesameforall
three configurations.
The Quantum Mist™ uses individual,
hydraulicallydriven sprayheads with SARDI
5-blade fans to give the maximum possible
coverage in grapes and dwarf tree crops.
Usingslowermoving,high volumeair, which
isinfinitely adjustablewithinthespeed range,
the heads are targeted to the canopy to
make use of the turbulent air and low drift
characteristics.
Tank Sizes
1500, 2000, 3000 and 4000 litre tanks are
available and are constructed of impact
resistant polyethylene and UV stabilized.
Eachtankhas an incorporatedflushing tank
and a sight tube for filling level indication.
All tanks drain completely via a large drain
valve and sump.
Lid-strainers & chemical mixing baskets are
standard on all models.
General Specifications
Fans
Quantum mist fans are hydraulically driven
by a case drained motor, coupled through
a fully sealed double bearing-block with a
rugged compression coupler bolted to the
hub.The QM380 is driven by a 6.5cc motor,
while the QM500 fan runs with a 9.8cc
motor.
The cowl is of rotomolded material and
designed for strength, light weight &
durability.
The 5-blade fan has been scientifically
designed for maximum air efficiency in
the agricultural environment with excellent
characteristics for canopy spraying.
Fully adjustable nozzles (6 on a QM380,
8 on a QM500), incorporated in the cowl
design, provide maximum flexibility with
liquid application rates.
Anewliquiddeliveryring ensures high water
rates can be achieved if required.
Hydraulic System
An integrated hydraulic control block takes
care of all hydraulic functions and includes
themain pressure relief valve,anti-cavitation
valve, soft-start mechanism, two test ports
(pressure and return).
This control block feeds the fan distribution
manifold, which are suited to each machine
(single, 2-row and 3-row).
An in-cab control device takes care of the
folding & optional wing-lift/terracing/outer
arm adjustment via electric over hydraulic
valves.
All hydraulic supply is from the tractor to
maximise efficiency of the sprayer/tractor
combination.
Nozzles
Each spray head comes with 6 or 8 nozzles
depending on your choice of fan.These will
achieve the owners desired application rate
at the time of order.
Each nozzle is totally adjustable for canopy
orbunchlinespraying,and is integrated with
the cowl design.
Spray rate capability forthe Quantum Mist™
is from 150 to 3000+ L/ha.
Pump & Drive
Quantum mist sprayers run with positive
displacement diaphragm pumps, complete
with oil backed HDPS diaphragms and
chemicalresistantanodizedbody. Depending
on the sprayer model, an Annovi Reverberi
pumpwith a capacity of 125, 160, 180or250
l/min will be fitted.
A heavy duty PTO shaft is supplied with all
PTO driven pumps.This will be supplied to
suit the drawbar fitted also.
Hydraulic driven pumps are also an option
when a Hydraulic powerpack is fitted to the
machine.
Agitation
The agitation system is driven by the pump
viaventuritank agitators&bypassagitation.
Single supa-flow venturi on 1500 litre
models, twin supa-flow venturis on 2000,
3000 & 4000 models.
Filtration
Lidstrainer,large suction filter, self-cleaning
pressure filter & nozzle filters fitted.
Chassis
Hot-dippedgalvanisedfull-length heavy-duty
chassis with optional suspension system,
a choice of fixed or self-tracking drawbar,
adjustable step & jockey stand.
On 2 & 3-row units, the hydraulic-fold over-
row assembly is powder-coated and made
from heavy duty steel.
Controls
Choicesinclude manual-tapcontrols,electric
in-cab controls with or without pressure
adjustment and fully auto-rate control.
All options are matched to the machine
delivered.
Wheels
Depending on model, wheel options are:
• 11.5/80 x15.3 wheels with tubeless
tyres
• 400 x 15.5 flotation wheels & tyres
• Tandem axle simplicity suspension
available with 15” Landcruiser or
11.5/80 x 15.3 wheels depending on
sprayer model.
Suspension
Standard axle suspension is fitted on the
2000, 3000 & 4000 litre models.
Power required at the PTO on flat terrain:
• Single-row - 25 HP
• 2-row - 40 HP
• 3-row - 65 HP
Options
Optionsinclude electricorauto-ratecontrols,
self-tracking drawbar, wheels as listed
above,hydraulicterracingkit,hydraulicouter
row adjustment kit, wing-lift kit.
A self contained hydraulic powerpack and
hydraulic driven pump is also an option.
Chemical suction probe, quick-fill system,
hydraulic pressure filter.
8 x additional nozzles on double-nozzle
bodies per head.
Machine specifications are subject to change without
prior notification.
2000 litre Quantum Mist.

SECTION 1
WARRANTY POLICY
Each sprayer will be delivered with a
Warranty & Pre-Delivery Booklet which
includes:
• the Sprayer’s unique serial number,
• the Sprayer’s specification sheet,
• a pre-delivery checklist and
• outlines the Croplands Warranty policy.
Always contact your Croplands Dealer first
and foremost for warranty matters.
NOTE
For full conditions of warranty and warranty
policy, please see the Warranty & Pre-Delivery
booklet provided with this sprayer.
1
WWW.CROPLANDS.COM.AU
GP-WARH-A | updated Jan 2021
HORTICULTURE
SPRAYER SPECIFICATIONS
WARRANTY & PRE-DELIVERY
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.
1.4

SECTION 1
SAFETY
SAFETY FIRST
Please read and understand all supplied manuals,
guides and safety decals before operating this
sprayer. This includes the Croplands Operators
Safety Manual – as pictured here.
This manual is available on the Croplands Web site,
or for printed versions contact Croplands customer
support and ask for part number GP-SAFE-A (or later
version if available). WWW.CROPLANDS.COM.AU
SAFETY
MANUAL
OPERATORS
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.
GP-SAFE-A | Update 2
CLD5701_Croplands safety manual_update 2_2021.indd 1CLD5701_Croplands safety manual_update 2_2021.indd 1 19/1/21 3:00 pm19/1/21 3:00 pm
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.
1.5

TrailedQuantumMist_OM 1212 - Revision 4
Section 1 Shipping Information & Product ID
Product
Identification
Always use the serial number of the
Quantum Mist when requesting service
information or when ordering parts.
Early or later models (identification made
by serial number) may use different
parts, or it may be necessary to use a
different procedure for specific service
operations.
Shipping Information
The following shipping information is
provided but variations can occur without
prior notification.
Approx Weight
Model Boom Dry Weight (kg)
1500 Single-row 740
2000 Single-row 780
4000 Single-row TBA
2000 Double-row 1340
4000 Double-row TBA
4000 Three-row 2160
MaximumTowing Speed
Do not exceed 25 kph when towing on
roads.
Dimensions (Approximately)
Model Boom (folded) L(m) xW(m) xH(m)
1500 Single-row 3.9 x 1.5 x 2.6
2000 Single-row 4.3 x 1.6 x 2.6
4000 Single-row 4.3 x 1.9 x 2.7
2000 Double-row 4.8 x 2.0 x 2.7
4000 Double-row 5.0 x 2.25 x 2.7
4000 Three-row 5.7 x 2.25 x 2.7
Quantum Mist Serial Number AR Pump Serial Number
Quantum Mist Serial
Number Plate
The Quantum Mist Serial Number Plate is
located on the main frame at the front of
the left hand wheel (A).
This plate shows name of manufacturer,
serial number, product code and date of
manufacture.
Pump Serial Number Plate
The Pump Serial Number Plate is located
on the pump (B).
This plate shows name of manufacturer,
serial number, type of pump, year of
manufacture, maximum flow rate and
maximum working pressure of the pump.
(B)
(A)
Use tie-down points provided when transporting. 2000 litre Quantum Mist.
1.6

TrailedQuantumMist_OM 1212 - Revision 4
Section 2
Pre-Operation
Hook-up 2.2
Unhitching 2.9
Pre-Operation Check 2.10
2.1

TrailedQuantumMist_OM 1212 - Revision 4
Section 2 Hook-up
Assembly
Instructions
The Quantum Mist™ is supplied fully
assembledwith thefollowingcomponents
requiring some assembly after shipping
from the factory:
1 Connect the Quantum Mist™ and
PTO shaft to the tractor (see pages
2.12-2.13).
2 Fit the hydraulic hoses to the tractor.
3 Fit the spray controller to the tractor:
• Manual Controls
• Electric Controller
• Auto Rate Controller (if ordered).
• Flowtrak Monitor (if ordered).
4 Fit the Boom controls to the tractor
(if purchased).
1 Connect the Quantum
Mist to theTractor
TheQuantum Mist™mustbeconnected to
asuitabletractor, making surethedrawbar
and PTO shaft are fitted according to the
instructions that follow:
1 Align drawbars of tractor and
Quantum Mist™, then insert & lock
the drawbar pin in position ensuring it
cannot come out while transporting or
operating.
Lift up and/or remove the hitch jack
for sprayer operation.
2 Check the Quantum Mist™ is level
fore and aft.The sprayer should be
slightly lower at the front (up to
approximately 3 degrees). If not
make the necessary adjustments
to tractor and/or sprayer drawbars
and axle to achieve level position
(see pages 2.10 - 2.11).
Hitch Adjustment
The Quantum Mist™ standard hitch can
beadjusted forheight and lengthto match
your tractor drawbar.
1 Height Adjustment
Toadjusttheheightof the QuantumMist™
hitch:
a) Make sure the Quantum Mist™
cannot roll.
Support the front of the frame and
remove the hitch jack.
Loosen the bolts and locking nuts that hold the hitch.Hitch fitted in the lower position.
b) Loosen the locking nut and bolt under
the Quantum Mist™ hitch.
c) Remove the nut and then the bolt that
goes through the hitch.
d) Slide the hitch out of the Quantum
Mist™ frame, turn it the other way up
and then slide it back into the frame.
e) Replace the bolt through the hitch
and then the locking nut.
f) Retighten bolt and the locking nut
under the Quantum Mist™ hitch.
g) Refit the hitch jack.
h) Connect trailer towing safety chains
(not on self steer drawbars).
Hitch fitted in the upper position.
When connected to your tractor drawbar, the
Quantum Mist should be level or slope slightly
downwards at the front.
NOTE
When connected to your tractor drawbar, the
drawbarpinconnectingthetractorandQuantum
Mist™ should be centred between the two
universal joints of a PTO shaft (see illustration
on page 2.12), except where a constant velocity
drive shaft is being used.
Whereaconstantvelocitydriveshaftisused,the
towingpivotpointshouldbeascloseaspossible
totheconstantvelocityjointofthedriveshaft(see
the illustration on page 2.13).
NOTE
2000 litre Quantum Mist. Optional self-tracking drawbar.
2.2

TrailedQuantumMist_OM 1212 - Revision 4
Pre-Operation
2 Length Adjustment
Toadjustthelengthof the QuantumMist™
hitch:
a) Make sure the Quantum Mist™
cannot roll.
Support the front of the frame and
remove the hitch jack.
b) Loosen the locking nut and bolt under
the Quantum Mist™ hitch.
c) Remove the nut and then the bolt that
goes through the hitch.
d) Slide the hitch in out of the Quantum
Mist™ frame to the length required.
e) Replace the bolt through the hitch
and then the locking nut.
f) Retighten bolt and the locking nut
under the Quantum Mist™ hitch.
Select the hole position to set hitch length.
Optional Suspension Axle
The two row Quantum Mist is fitted
standard with a spring suspension axle.
The axle can be adjusted along the
chassis if necessary for weight balance
and stability.
Tandem axle options are available.
Spring suspension axle.
Axle spring.
Hook-up
Optional self-tracking drawbar.
Self-Tracking Drawbar
If your Quantum Mist is fitted with a
self-tracking drawbar, ensure the pivot
pointsare greasedregularly (every spray-
round).
Toadjust the self-trackingdrawbarlength,
follow the steps as instructed for "Length
Adjustment" (shown left) for the standard
drawbar hitch.
With the pump mounted on the top of the
self-tracking drawar, the PTO shaft will
remain unchanged in length & direction
during turning.
Ensure the drawbar is cut to the correct
length for your tractor prior to operation
& that the PTO shaft is greased every 4
hours durning operation.
See your dealer about cutting the PTO to
the correct length.
For more instruction on the self-tracking
drawbar, see page 2.13.
Moving the axle forward increases the weight at
the rear of the machine.
Thiscancausemachineinstabilility-causingthe
machine to tip backwards when disconnected
from the tractor.
WARNING
OptionalTandem Axle.
Optional self-contained hydraulic system & self-tracking
drawbar.
Self-Contained Hydraulic
Option
If your Quantum Mist is fitted with a self-
contained hydraulic option, ensure the
pivot points are greased regularly (every
spray-round).
2.3

TrailedQuantumMist_OM 1212 - Revision 4
Section 2 Hook-up
Important Factors when
Fitting the PTO Shaft
The following three factors must be
correct to avoid pump damage and
maximise PTO operating life:
1 When travelling straight ahead, the
point at which the sprayer drawbar
pin is joined to the tractor should be
as close to halfway as possible
between the universal joints of a
Standard PTO shaft, as illustrated.
The tractor is then able to make
maximum turns with minimal
bending of the universals.
Minimum shaft
contact length
of 300mm (12")
(Do not cut shaft
too short)
Make sure shaft ends
do not butt up.
(Do not cut shafts too long)
Tractor hitch Sprayer
hitch
Make sure shaft ends
do not butt up.
(Do not cut shafts too long)
On Standard PTO shafts, the drawbarpin connectingthe tractor& Quantum Mist should be centred between the two
universal joints of the PTO shaft.For wide angle (constant velocity) shafts, see page 2.12 for alternative settings.
2 When the tractor is towing the
sprayer straight ahead, the two
telescopic sections of the power
take-off shaft are at maximum
extension.
When turning or crossing an
inversion, the telescopic shaft
length will vary.
2 Fit the PTO Shaft
The PTO shaft is inspected at the factory
and is disconnected and packed for
transit.
Follow the instructions below to fit the
PTO shaft onto the Quantum Mist™ after
transit:
1 Remove the PTO shaft which is
strapped to the Quantum Mist™
frame.
2 Check the PTO shaft has not been
damaged in transit.
3 Grease the universal joins, telescoping
shafts & safety cover bushes.
4 Measure and fit the PTO to the
Quantum Mist ensuring the locking
pin is correctly located.
Make sure you read and understand
“Important factors for fitting the PTO
shaft” on the next page.
Cutting the PTO shaft to length
requires knowledge of this
procedure. If you have not carried
out this procedure before,
ensure your dealer carries out this
important step.
5 Before operating the drive shaft, be
sure that all safety guards are in
place & safety chains are securely
fitted.
6 Do not exceed maximum RPM of
the pump or gearbox (550 RPM).
Connect the Quantum Mist™ to the tractor.
Ensurethatthedriveshaftisthecorrectlengthto
avoid any "butt up" damage to the pump.
CAUTION
Full instructions are given on the following
pages to ensure the PTO is set-up correctly
BEFORE use.
If you are inexperienced in the procedures, this
step should be carried out by your dealer.
NOTE
Incorrect hitching of PTO shaft will result in
excessive pump vibration and damage to the
pump.
NOTE
IMPORTANT: Do not allow more than 10%
difference in the two halves of drawbar length.If
more than 10% difference occurs, a wide angle
shaft must be used.
NOTE
2.4

TrailedQuantumMist_OM 1212 - Revision 4
Pre-Operation
25°
45°
Maximum Intermittent
Turning Angle
Maximum
Operating Angle
Pivot point of tow hitch
centred between
PTO universal oints
Standard PTO
3 The height difference between the
tractor PTO spline and the PTO
spline of Quantum Mist should not
be more than 100mm.
This ensures PTO joint angles are
approx equal and do not exceed
limits.If greater than 100mm, a wide
angle (constant velocity) PTO should
be used.
See Hitch height adjustment
instructions on page 2.9. Standard PTO Operating Limits
Heed the Operating Limits
of the Standard PTO Shaft
The standard Quantum Mist is fitted with
a STANDARD PTO shaft.
The maximum intermittent turning
angles of the Standard PTO shaft is only
recommended where should not exceed
45° turning angle of the PTO.
Standard PTO Operating Limits
AA
Maximum spline height
difference 100mm (approx)
for Standard PTO shafts
max. 100mm
Dra bar pivot mid ay
ith standard PTO shafts
OptionalWide Angle (ConstantVelocity) PTO
25°
70°/80°
Maximum Intermittent
Turning Angle
Maximum
Operating Angle
Maximum Disengage
Angle 70°/80°
Pivot point of tow hitch
to be located below
Wide Angle oint.
OptionalWide Angle PTO
Thewide angle (constantvelocity)PTO or
swivel drawbar must be used where tight
turning requires greater than 45° turning
angle of the PTO shaft.
Whereheightvariancebetweenthe tractor
output spline and Quantum Mist™ input
shaftis greater than100mm, a wideangle
(constant velocity) PTO must be used.
Where spline height difference
is greater than100mm, use a
Wide Angle PTO shafts
>100mm
Position the drawbar pivot directly under the
constant velocity universal joint
of the Wide Angle PTO shaft
Hook-up
Always operate the PTO fitted to your Quantum Mist™ within the specified limits. Follow the information
on pages 2.12 - 2.13.
Failure to operate the PTO as instructed can result in serious damage to the pump, PTO and any
components connected to the drive train of the tractor and Quantum Mist. Incorrect operating will
void warranty claims.
WARNING
Pump warranty is not valid for damage caused
by incorrect PTO shaft mounting.
CAUTION
2.5

TrailedQuantumMist_OM 1212 - Revision 4
Section 2 Hook-up
Optional self-tracking drawbar.
Optional Self-Tracking
Drawbar
The self-tracking drawbar can be used
where tight turning requires greater than
45° turning angle of a PTO shaft and in
lieu of the wide angle PTO option.
It is also suitable for ensuring the sprayer
wheels track on the same lines as those
of the tractor to make row exit & entry
easier.
Follow the instructions below to connect
the self-tracking drawbar to the tractor:
1 Connect the tractor linkage arms to
the self-tracking drawbar linkage pins
Cat 1 & fit the holding clips.
Failureto lock linkage armsmay cause damage orinjury.
2 Ensure the sprayer chassis is
horizontal (it may be up to
approximately 3 degrees lower at
the front).
3 Fit locking bars to lock the tractor
linkage arms into position.
Important: Locking bars must be
fitted to tractor linkage arms to
prevent the prayer tipping up and
causing damage or injury.
4 Fit the PTO shaft to the tractor and
to the sprayer pump.
Ensure the PTO shaft is cut to the
correct length.
3 Connect the Hydraulic
Hoses to theTractor
Once the hitch & PTO adjustments are
complete,it isimportantto correctly setup
the hydraulic supply for the tractor.
Your dealer will carry out this step to
ensure no damage or warranty issues
will result from incorrect set up.
A small charge may be incurred for this
procedure.
A ¾” return fitting is supplied with your
Quantum Mist.
This is the DIRECT BACK-TO-TANK
fitting required to ensure there is no
back-pressure on the oil return from the
Quantum Mist sprayer.
On all models, it is important that these
steps are done - to make it easy for you
to use your sprayer, and to protect the
sprayer’s hydraulic system:
1Ask you dealer to fit the ¾” female
return coupler direct back-to-tank.
2Decide on the best supply remote on
your tractor to use for oil supply for
the fan system.
¾”female back-to-tank return fitting supplied with the
Quantum Mist.
Locking bars must be fitted to tractor linkage
arms to prevent the sprayer tipping up and
causing damage or injury.
Failuretolockthetractorlinkagearmsmaycause
damage or injury.
WARNING
It is recommended to mark each of the hoses
and the tractor remotes with cable ties or
coloured markers once the hoses are in place.
This will ensure that any operator in the future
can easily hook up your Quantum Mist sprayer
in the future.
Electric in-cab switch for left/right fold & unfold
of outer booms (over-row models only).
NOTE
When connected to your tractor drawbar, the
drawbarpinconnectingthetractorandQuantum
Mist™ should be centred between the two
universal joints of a PTO shaft (see illustration
on page 2.12), except where a constant velocity
drive shaft is being used.
Whereaconstantvelocitydriveshaftisused,the
towingpivotpointshouldbeascloseaspossible
totheconstantvelocityjointofthedriveshaft(see
the illustration on page 2.13).
NOTE
Return fitting installed and ready for hook-up of the
return line.
Tight turning in excess of 80 degrees with the
self-tracking drawbar wil result in damage to the
pump and pump mounting.
WARNING
2.6

TrailedQuantumMist_OM 1212 - Revision 4
Pre-OperationHook-up
Connect the Boom Arm
Hydraulic Hoses (FoldTower
models only)
Follow the steps below to connect the
boom arm fold/unfold hydraulic hoses
(Fold Tower models only):
1As with the hydraulic oil supply lines,
select the appropriate remotes at
the rear of the tractor for the fold/
unfold hydraulic supply hoses.
Plug the hoses in, again ensuring
there is no interference with tractor
working parts or the PTO shaft, and
ensure there is enough slack in the
hoses to allow easy turning.
2The boom arm adjust function has
an electric selector valve on the
sprayer to select left from right with
an in-cab control.
Connect theTower fold/unfold hoses to the tractor
(FoldTower models only).
Schematic Connection
Information for Hydraulic
Fans
Ensureallhydraulicconnectorsarecleanpriorto
connection otherwise, damage to the hydraulic
system may occur.
CAUTION
3Plug the ½” oil supply line coupling
to your selected remote and ensure
the hydraulic line does not foul your
PTO or any working parts at the rear
of the tractor.
Allow sufficient slack in the hydraulic
line for turning.
4Hook up the ¾” return line to the
tractor.
As with the pressure line, ensure there
is sufficient slack & no interference with
tractor working parts.
For instructions on the operation of
hydraulic systems, refer to pages 2.17-
2.18.
Connect hydraulic hoses to the tractor.
2.7

TrailedQuantumMist_OM 1212 - Revision 4
Section 2 Hook-up
Fit the Electric In-Cab Switch
for the Upper Boom (Option
only)
Follow the instructions below to connect
the electric in-cab switch for left/right fold
& unfold of upper arms:
1Unpack the switch box and secure it
in a convenient location in the tractor
cab.
2Run the power cable to for the in-cab
control switch to a reliable power
source.This switch requires
good power, so direct to battery is
recommended.
Ensure the RED wire is attached to
the positive terminal & the BLACK
wire to negative.
3Connect the loom from the cab to
the loom from the sprayer and ensure
the wiring cannot interfere with the
PTO shaft or any tractor functions.
In-cab control switch for fold/unfold and wiring
connector. 4 Fit the Controller to the
Tractor
Follow the appropriate instructions to fit
the controller to the tractor.
Electric Controller (if ordered)
When ordered, the electric controller has
been fitted and fully tested at the factory
but has been disconnected and packed
for transit.
Follow the instructions below to fit the unit
after transit:
1 Unpack the electric controller from
the Quantum Mist.
2 Connnect the electric controller
couplings together, and fit the
controller console onto the tractor
in a convenient & safe location for the
operator.
3 Follow the electric controller
instructions to connect the unit power
connections to the tractor battery.
4 Follow instructions to test, calibrate
and operate the controller.
Electric controller.
Auto Rate Controller (if
ordered)
When ordered, the Auto Rate Controller
has been fitted and fully tested at the
factory but has been disconnected and
packed for transit.
Follow the instructions below to fit the unit
after transit:
1 Unpack the Auto Rate Controller
from the Quantum Mist™.
2 Connnect the Auto Rate Controller
couplings together, and fit the
controller console onto the tractor in a
convenient and safe location for the
operator.
3 Locate the Auto Rate Controller
operators manual and follow the
instructions to connect the unit power
connections to the tractor battery.
4 Follow the instructions in the Auto
Rate Controller operators manual
to test, calibrate and operate the
controller.
Auto Rate ControllersMulti-function switch box.
2.8

TrailedQuantumMist_OM 1212 - Revision 4
Pre-Operation
Hook-up & Unhitching
Flowtrak Monitor (if ordered)
When ordered, the Flowtrak monitor has
been fitted and fully tested at the factory
but has been disconnected and packed
for transit.
Follow the instructions below to fit the unit
after transit:
1 Unpack the Flowtrak monitor from the
Quantum Mist™.
2 Connnect the Flowtrak monitor
couplings together, and fit the monitor
console onto the tractor in a
convenient and safe location for the
operator.
3 Follow the Flowtrak monitor
instructions to connect the unit power
connections to the tractor battery.
4 Follow instructions to test, calibrate
and operate the monitor.
Flowtrak monitor.
Unhitching the
Quantum Mist from
theTractor
1 Locate sprayer on level ground and
block the wheels so that sprayer does
not roll when drawbar pin is removed.
2 Disconnect PTO shaft, hydraulic
hoses, hydraulic & spray controllers
from the tractor.
3 Attach and adjust the hitch jack and
then remove the drawbar pin.
4 Ensure caps for the hydraulic fittings
are utilised to prevent dust & dirt
entering you tractor hydraulic system
next time you operate your Quantum
Mist.
5 Put caps (supplied) on the loom plugs
if you have the Auto Rate Controller
fitted.
Attach & adjust hitch jack before removing drawbar pin.
2.9

TrailedQuantumMist_OM 1212 - Revision 4
Section 2 Pre-Operation Check
Check the Fan
Hydraulics
1 Tractor Oil Supply
(standard)
The hydraulic circuit on the Quantum Mist
is powered from the oil supply of your
tractor.
Thetableaboveshowstheoilrequirements,
at the tractor remotes, for each model of
Quantum Mist.
Model Single Row 2-Row 3-Row
No of heads 4 8 12
Oil requirement 22 l/min @ 44 l/min @ 66 l/min @
2700 psi* 2700 psi* 2700 psi*
Youroilflowandpressuremaybe adjusted
onthetractoronceyourmaximumpressure
is set. This allows you to vary your air
speed and volume at your tractor to suit
the canopy size and density.
If you have an HV4000 controller with
fan speed adjustment fitted, air speed
and volume can be adjusted through the
console.
Thequantummist is fittedwithanauxiliary
heat exchanger to ensure oil is cooled
before it returns to the tractor.
The heat exchanger is fitted with a
constant liquid supply through an orifice
from the pump.
Note: If the D6 orifice is missing, this will
result in a system pressure drop.
The heat exchanger also has a flushing
switch on the UCM connecting to this
line, to flush chemical out at the end of
the operation.
*as tested at the hydraulic control block – see “testing hydraulic pressure, Step 3”
in this section.
Auxillary heat exchanger. Constant liquid supply to heat exchanger with orifice.
Tractor hydraulic requirements.
NOTES ON AIR ADJUSTMENT:
OncethemaximumairspeedissetwiththePRVas
described on page 2.17,the manual Pressure/Flow
canbeusedtoadjustyouairspeed&volumeatany
time to suit you canopy requirements.
Afullreport,calledthe"IndependentQuantumMist
Report",preparedbySARDIforCroplands,explains
the best set-up and air requirements at full crop-
loading in sprawl-type canopies.
Testingofthe Quantum Mistiscontinuingon other
canopy types and trimmed or "managed" canopies.
What we do know is that full air-speed at 2000 rpm
(fanRPM) isdetrimentaltospraycoverageduingthe
early season spray period.
When the canopy is still "soft" (shoots & leaves not
fullydeveloped),thereisatendencyfortoomuchair
to "ball-up" to canopy and decrease coverage.
Slow moving, softer air will do much better job in
these circumstances.
As a rule of thumb, you can consider starting off at
bud break through to 15cm shoot length stage with
the fan speed set at 1500 RPM (& subsequent air
output)to1750 RPM, upuntilthecanopyisfilledout
and flowers are formed (pre-flowering).
From flowering onwards,full speed (2000 RPM) and
airspeed/volumeisrecommended,althoughthiswill
depend on how developed your canopy is.
Formechanicallyprunedvines,fullairspeed/volume
may be necessary at an earlier stage.
Air speed/volume requirements will differ from
vineyardtovineyard.Experimentingandconsulting
your agronomist or advisor will be needed to
determine you best spray coverage options.
NOTE
Left hand UCM switch for Heat Exchange Flushing
shown in the 'ON' position
2.10