Croplands RSRL3-100RC REEL User manual

1
WWW.CROPLANDS.COM.AU
GP-OMRET-B
ELECTRIC REEL MODELS:
RSRL3100RC REEL
US20F/25/100R3, US30F/30/100R3, US500/30/100R3, US500/40/100RT3, US60F/40/100RT3
RETRASPRAY
OPERATORS MANUAL
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.

GP-OMRET-B
2
INTRODUCTION | GENERAL MANAGER’S WELCOME
Dear Customer
Congratulations on the purchase of your new Croplands Sprayer.
Croplands have been in the business of building sprayer
equipment since 1972. For over 50 years we have been
supplying sprayers to farmers, contractors, growers and all
our customers involved in growing crops and in the control of
pests and diseases.
Croplands is a wholly owned subsidiary of Nufarm Ltd, the
largest supplier of crop protection chemicals for Australasia,
and one of the fastest growing global suppliers world-wide.
At Croplands, we pride ourselves on our commitment to
supplying machinery that is at the forefront of the industry’s
needs. We believe we can back up our products and through
constant research and development, bring to you the best
equipment you can find.
We welcome any feedback from you about our equipment.
On the back cover you will find our contact details, and locations
where our staff can be reached during business hours. After
hours, you can email us and expect a reply the following morning.
Please read this manual in its entirety before you operate your
sprayer. This will ensure you have a trouble free start up.
We trust you will get years of good use from your Croplands
Sprayer.
Yours Sincerely
Sean Mulvaney
General Manager
Sean Mulvaney
General Manager
Croplands has taken steps to ensure this operator’s manual is as current and as accurate as possible. Due to the ever-changing markets of cropping and farming, Croplands
is constantly striving to be at the forefront of innovation and technology. While the information in this manual is considered accurate at the time of writing, Croplands reserves
the right to change this information without notice. Croplands will not accept liability for any inaccuracy in this publication, or changes forthwith.

3
CONTENTS
SECTION 1
IMPORTANT INFORMATION
Foreword 4
About this manual 4
Terminology 4
Warranty Policy 5
SECTION 2
SAFETY
Safety signs and decals 6
SECTION 3
PRODUCT IDENTIFICATION,
& SPECIFICATION
Retraspray Electric Reels 7
Key features 7
Croplands Retraspray Unit 8
Specifications 8
US20F, 30F & 60F models 12
US500 models 14
SECTION 4A
SETUP & OPERATION OF RETRASPRAY REEL
Retraspray Reel 16
Unpacking your unit 16
Hard wiring to vehicle battery 16
Retraspray key components 17
Tuning transmitter to receiver 18
Using the transmitter to retract the hose 19
Using the manual button to retract the hose 19
Tips & hints 19
Caution - radio interference 20
Maintenance 20
Troubleshooting 20
SECTION 4B
PREOPERATION  TRAYMOUNT SPRAYER
Electric reels - Retraspray 21
Unloading 21
Fitment 21
Hook-up 21
Description of the plumbing 21
Spray gun 23
Spray guns & accessories 24
Filling, filters & draining 24
Pre-operation check-list 25
Initial start-up procedure, motorised sprayer 25
Shut down 26
SECTION 5
OPERATION
Safety first 29
Daily start-up procedure 29
Adding chemical to the spray tank 29
Operating the spray gun 30
Hand gun spraying method 31
Operating pointers 31
Emergency Action Plan 31
Clean & flush the sprayer 32
Using tank & equipment cleaners 32
SECTION 6
SPRAYING INFORMATION & CALIBRATION
When to spray 33
Useful formula 33
Calibration - general 33
Spot sprayer calibration 33
Spray quality 34
SECTION 7
MAINTENANCE & TROUBLESHOOTING
Daily maintenance 35
20 hours maintenance 35
Annual maintenance 35
Troubleshooting pump problems 36
SECTION 8
ASSEMBLY DRAWINGS 37
200F / 300F BASE ASSEMBLY 38
US20F/25/100R3 39
US30F/30/100R3 40
600F BASE ASSEMBLY 41
US60F/40/100RT3 42
US500/40/100RT3 43
WIRING SCHEMATIC 44
SECTION 9
INDEX 45

GP-OMRET-B
4
SECTION 1
IMPORTANT INFORMATION
FOREWORD
Croplands Equipment is a subsidiary of Nufarm Australia
Ltd and operates as Croplands Equipment Pty Ltd in
Australia and Croplands Equipment Ltd in New Zealand.
Croplands are a leading manufacturer and supplier of
spraying equipment.
This operator’s manual covers the Croplands’ range of
Retraspray Units.
Manufactured to a high standard for use in Agriculture
and Horticulture, every effort has been made to include
all information needed for the correct use of your
Retraspray Unit.
ABOUT THIS MANUAL
This manual provides assembly, setting up, operating
and maintenance instructions for the Retraspray reel
or Retraspray Unit. All models of the Retraspray units are
listed in Section 3, Product Identification and Specification.
Some model types also have different options available.
Some features explained in this manual may not be
applicable to your model.
Please pass on this manual with the sprayer or boom
at the time of resale for use by the new owner.
This Retraspray manual (issue B), was published in
September 2022 and completely replaces issue A.
Check online as there may be more recent revisions of
this manual.
As the owner of a Croplands product, please read
this manual thoroughly to fully familiarise yourself with
all aspects of the safe and correct operation of your
Retraspray units. Maintenance information and useful tips
have been included. We trust you will use these tips to get
the best from your Retraspray Unit.
TERMINOLOGY
These terms/symbols used throughout this manual:
NOTE
This Note sign is in place to convey useful
information and will help you to identify
the best possible way to operate the
machine.
CAUTION
This Caution sign shows the potential for
incident. An incident may include damage
to the machine itself, or possible injury to
the operator.
WARNING
This Warning sign shows the potential for
risk or injury and highlights the need for
steps to be taken to protect ones safety.
DANGER
This Danger sign will be used in areas where
the highest risk is present. Always read the
information on these signs and ensure you
are taking steps to prevent risk or injury.
DANGER
!
Probability of death or serious
injury if an accident occurs
CAUTION
!
To highlight potential injury or
machinery damage.
WARNING
!
To stress potential dangers and the
importance of personal safety.
NOTE
To convey useful operating information.
WARNING
!
Read and understand this operators’ manual
before operating the Retraspray units.

5
SECTION 1
IMPORTANT INFORMATION
WARRANTY POLICY
Refer to your Croplands Warranty and
Pre-delivery Booklet supplied with your
Retraspray Unit. Always make contact with
your Croplands Dealer first and foremost for
warranty matters.
NOTE
For full conditions of warranty and warranty
policy, please see the Specification,
Safety, Warranty & Delivery booklet
provided with this sprayer.
GP-WARO-A
1GP-WARO-A
WWW.CROPLANDS.COM.AU
UTILITY
SPR AYE RS
WARRANTY & PRE-DELIVERY
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.

GP-OMRET-B
6
SECTION 2
SAFETY
The supplied (as a separate document along with this
sprayer) Croplands SAFETY manual must be read and
understood before operating your Retraspray units.
WWW.CROPLANDS.COM.AU
SAFETY
MANUAL
OPERATORS
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.
GP-SAFE-A | Update 2
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.
SAFETY SIGNS AND DECALS
All signs and decals for sprayer safety and operation must be maintained in
good order and replaced if damaged or missing. Most Croplands labels have
a part number printed on the decal to aid identification and replacement.
Some examples are shown below.
Part No: XD -123
Part No: XD -125V
Part No: XD -126V
Part No: XD -116V Part No: XD -127V

7
SECTION 3
PRODUCT IDENTIFICATION & SPECIFICATION
RETRASPRAY ELECTRIC REELS
The Retraspray, electric retractable reels are manufactured
for Croplands by Quik Corp. They are available as stand
alone units or as a part of the Croplands electric reel
traymount units.
The standard (right hand) unit is Croplands part number
RSRL3-100RC.
Twin electric reel TrayPak units also use a “left hand” unit,
part code RSRL3L-100RC.
All reel units are fitted with a serial number / identification
plate. Whenever possible, use the serial number of the reel
when requesting service or parts information (for a stand
alone reel). Refer next page for Traymount serial numbers.
KEY FEATURES
1. 12V 1∕5HP low-rev motor directly coupled to the reel.
Connect to 12V DC power source using heavy-duty
power cable supplied.
2. Push-button hose retraction and remote-control rewind
standard. The high power remote control transmitter
operates over a range of up to 300 metres. Frequency
= 915 Mhz.
3. 100m of Quik Spray’s own Supa-Slip®high grade
nylon hose .... which is a polyamide bio plastic derived
from vegetable oil which offers advanced performance
and strength.
Compared to lower grades of Nylon commonly used, the
Supa-Slip®hose has higher operating pressures and tensile
strength. It is also more resistant to cold and hot extremes.
The additives in the hose mean it is less likely to kink or
stretch giving it a longer life cycle
Includes low friction roller guides for hose run-out &
retraction.

GP-OMRET-B
8
SECTION 3
PRODUCT IDENTIFICATION & SPECIFICATION
CROPLANDS RETRASPRAY UNIT
Whenever possible, use the serial number of the Retraspray
Unit when requesting service or parts information.
Where a serial plate is not provided or is no longer on the
unit, use the part number from the bar code affixed to this
manual or the Warranty & Pre-delivery booklet.
SPECIFICATIONS
Tanks
The Croplands Traymount range of tanks are constructed
from UV stabilised, medium density polythene for low
distortion qualities and impact resistance. A screw down
main lid is installed on all models and comes standard with
a basket strainer. A deep sump provides excellent suction
and allows the tank to completely drain.
Each main tank has volume level markings at the main
lid end of the tank. Note the accuracy is dependent on
ground level.
The 200, 300 & 600 Lt models incorporate a (red) 6 litre
fresh water tank for operator safety, hand washing, filter
cleaning etc.

9
SECTION 3
PRODUCT IDENTIFICATION & SPECIFICATION
Honda Power
Croplands motorised Retraspray models use genuine
Honda petrol powered motors - famous for delivering
reliable, easy starting, fuel efficient performance, day in
and day out.
Each motor is affixed with an identification label showing
the manufacturer, model, serial number and manufacturing
codes. For further information on parts etc, refer to the
parts section on the Croplands website.
Pumps
Coupled to each Honda motor is an industry leading
AR brand, diaphragm pump of a capacity to suit each
AR252-CRGI

GP-OMRET-B
10
SECTION 3
PRODUCT IDENTIFICATION & SPECIFICATION
Retraspray model.
Each pump is fitted with a suitable AR manual control valve
and regulator.
The pump identification label shows the name of the
manufacturer, model of the pump, serial number, maximum
working pressure and other requirements.
For further information on parts for your pump, refer to
the parts section on the Croplands website. Use the pump
model as the reference.
Controls
Each model uses a pressure regulating valve specific to the
pump model being used, such as ..
• AR GR30 for use with AR252 pump
• AR Gi40 is used with the AR30 and AR40 pumps
Each regulator is fitted with an identification label.
Refer to Section 4 for detailed instruction.
AR40-CRGIAR Gi40
AR30-CRGI

11
SECTION 3
PRODUCT IDENTIFICATION & SPECIFICATION
Spray Guns
Croplands Retraspray Unit range is available with either
single or twin 30 meter hose reel and Turbo Gun 400.
Manuals
Separate manuals for the motor/pumps are supplied
along with the unit.

GP-OMRET-B
12
US60F/40/100RT3
SECTION 3
PRODUCT IDENTIFICATION & SPECIFICATION
US30F/30/100R3

13
SECTION 3
PRODUCT IDENTIFICATION & SPECIFICATION
KEY FEATURES
1. Heavy-duty hot-dip galvanised frame
2. UV-stabilised main tank with level markings
3. Large filling lid with basket strainer
4. Separate 6 Litre hand wash tank & tap
5. Large sump for total emptying and easy draining and clean out
6. Genuine Honda motor to power the reliable AR diaphragm pump
7. Retraspray electric reel with 100m high quality hose and Turbo400 gun
UNIT WIDTH LENGTH HEIGHT WEIGHT
US20F/25/100R3 1360mm 990mm 805mm 132kg
US30F/30/100R3 1360mm 990mm 805mm 146kg
US60F/30/100R3 1255mm 1575mm 990mm 197kg
US60F/40/100RT3 1300mm 1575mm 990mm 237kg
Disclaimer: dimensional and weight information supplied is for base model only with no options. This information is subject to change without notice.
US20F/25/100R3 200L traymount sprayer with galvanised frame, Honda-powered 25 L/min pump, 12V auto-retractable. RetraSpray reel with 100m of non-kink spray hose and Turbo400 gun. 6L handwash tank
US30F/30/100R3 300L traymount sprayer with galvanised frame, Honda-powered 35 L/min pump, 12V auto-retractable. RetraSpray reel with 100m of non-kink spray hose and Turbo400 gun. 6L handwash tank
US60F/30/100R3 600L traymount sprayer with galvanised frame, Honda-powered 35 L/min pump, 12V auto-retractable. RetraSpray reel with 100m of non-kink spray hose and Turbo400 gun. 6L handwash tank
US60F/40/100RT3 600L traymount sprayer with galvanised frame, Honda-powered 46.3 L/min pump, twin 12V auto-retractable. RetraSpray reels with 100m of non-kink spray hose and Turbo400 guns. 6L handwash tank
ELECTRIC REELS
TrayPak
Croplands motorised sprayers are powered by genuine Honda motors with
larger diaphragm pumps to give better spray pressure for those larger jobs.

GP-OMRET-B
14
SECTION 3
PRODUCT IDENTIFICATION & SPECIFICATION
US500/30/100R3 500L traymount sprayer with galvanised frame, Honda-powered 35 L/min pump, 12V auto-retractable. RetraSpray reel with 100m of non-kink spray hose and Turbo400 gun
US500/40/100RT3 500L traymount sprayer with galvanised frame, Honda-powered 46.3 L/min pump, twin 12V auto-retractable. RetraSpray reels with 100m of non-kink spray hose and Turbo400 guns
US500/40/TWIN TrayPak 500L, AR40 pump, twin reel both with 30m hose and Turbo400 gun, galvanised skid frame
US500/30/100R3
UNIT WIDTH LENGTH HEIGHT WEIGHT
US500/30/100R3 1200mm 1700mm 1200mm 218kg
US500/40/100RT3 1200mm 1700mm 1200mm 248kg
Disclaimer: dimensional and weight information supplied is for base model only with no options. This information is subject to change without notice.

15
ELECTRIC REELS  RETRASPRAY 21
UNLOADING 21
FITMENT 21
HOOKUP 21
DESCRIPTION OF THE PLUMBING 21
SPRAY GUN 23
SPRAY GUNS AND ACCESSORIES 24
FILLING, FILTERS & DRAINING 24
PREOPERATION CHECKLIST 25
INITIAL STARTUP PROCEDURE, MOTORISED SPRAYER 25
SHUT DOWN 27
SECTION 4A & 4B
SET-UP & PRE-OPERATION
UNPACKING YOUR UNIT 16
HARD WIRING TO VEHICLE BATTERY 16
RETRASPRAY KEY COMPONENTS 17
TUNING TRANSMITTER TO RECEIVER 18
USING THE TRANSMITTER TO RETRACT HOSE 19
USING THE MANUAL BUTTON TO RETRACT HOSE 19
TIPS & HINTS 19
CAUTION  RADIO INTERFERENCE 20
MAINTENANCE 20
TROUBLESHOOTING 20
4A - RETRASPRAY REEL 4B - TRAYMOUNT SPRAYER

GP-OMRET-B
16
SECTION 4A
SET-UP & OPERATION OF RETRASPRAY REEL
RETRASPRAY REEL
UNPACKING YOUR UNIT
When unpacking your new Quik Spray unit, please
check it thoroughly for any transport damage that may
have occurred during transit. Check that all parts and
accessories that were ordered, have been included.
Mount the machine securely by bolting through all
mounting lugs located at the on the base of the frame.
Ensure a minimum of 50mm clearance from all sides to
prevent damage.
Connect the spray hand piece of your choice to the hose
and adjust the nylon hose stopper approximately 1 meter
from the end of the hand piece.
HARD WIRING TO VEHICLE BATTERY
Leads must be at least or 3/8” starter cable or larger and
a “fusible link” (80 amp) must be connected in the main
power lead at the battery end, to prevent fire in the case of
an accidental short circuit.
2 x Anderson plugs have been fitted to the unit for ease of
connection. For best results use a fully charged heavy duty
battery, 70AH or larger.
Finger tighten and a tiny bit more, is all that the aerials
require to be attached properly.
Over-tightening the aerials can cause the coax cable to
break in the solder cap of the aerial base severing the
connection to the aerial. This can result in a radio range
of only 20-40 meters rendering the aerial/s incapable of
receiving a signal.
CAUTION
!
Do not over-tighten the aerial to the aerial base

17
SECTION 4A
SET-UP & OPERATION OF RETRASPRAY REEL
RETRASPRAY KEY COMPONENTS
A. Main switch.
• Off is the default central position
• Push and hold up (spring loaded) for manual
rewind. Make sure fingers etc are clear of the reel.
• Push down to activate the remote control function
(refer next page).
B. 2 x Anderson plug 50 amp power in/out.
Power can plug to either side.
C. Resettable circuit breaker 30amp
D. 12V motor & drive
E. Aerial
F. 915MHz radio receiver ... refer next page for internal
details including dip switches.
B
C
A
B
C
A
B
E
D
F
B
CAUTION
!
Do not over-tighten the aerial to the aerial base

GP-OMRET-B
18
SECTION 4A
SET-UP & OPERATION OF RETRASPRAY REEL
TUNING TRANSMITTER TO RECEIVER
Radio receiver dip-switch code must match the radio
transmitter dip-switch code.
Each unit is delivered pre-tuned from the factory. If at some
point a new radio transmitter or receiver board is required,
the dip-switch codes will need to be realigned.
Note; if two or more 915 MHz systems are in use in the
near vicinity make sure that the dip-switch codes from one
system to the other are different. If they are too close in
dip-switch combination radio interference or cancellation
can occur from one unit to another.
Note the dip-switch positions are identical for both transmitter and receiver are the same. The transmitter switches are accessed
via the battery compartment.

19
CAUTION
!
Do not pull hose out too fast, as the reel
may "run on", causing the hose to become
entangled. When you are ready to retract
the hose, press and hold the transmitter
button to retract the hose back to the unit.
CAUTION
!
Always ensure the hose is in front of the
operator. To operate the transmitter for
retraction, the operator must be at least
2-3 meters away from the unit.
SECTION 4A
SET-UP & OPERATION OF RETRASPRAY REEL
USING THE TRANSMITTER TO RETRACT HOSE
Ensure all set-up instructions are complete.
When you are ready to operate the reel, turn the radio
switch ON and carry the transmitter with the operator.
The reel will free-wheel out to the desired distance.
USING THE MANUAL BUTTON TO RETRACT
HOSE
For manual retraction of the reel, use the manual switch.
This unit has been designed to operate in a continuous
start/stop mode without damage to the unit. Keep tension
on the hose when rewinding to enable the hose to slip into
the low spot on the reel drum.
TIPS & HINTS
Turn the radio switch off and disconnect from the battery
when not in use.
• If the hose becomes entangled or caught, release
the retraction button immediately or damage to the
motor could result.
• Keep the unit under cover when not in use.
• A low power or voltage battery will cause weak
or intermittent operation of the units motor. This can
cause damage to the radio relay.
• Always insure that the 9 Volt battery in the transmitter
is replaced every 3 months and that the 12 Volt power
supply is charged on a regular basis and putting out
optimal Voltage.
CAUTION
!
Be ready to release the radio transmitter button
when approaching the reel, as injury may result.
CAUTION
!
Use the manual button on the radio
receiver box to retract any slack hose
within 2 metres of the unit.

GP-OMRET-B
20
SECTION 4A
SET-UP & OPERATION OF RETRASPRAY REEL
CAUTION  RADIO INTERFERENCE
The radio transmitters working range can be affected by
the many factors that typically affect all 915 MHz and 433
MHz radio Transmissions. These include operating in the
vicinity of high tension power lines, buildings and other
obstructions. Interference can also come from other radio
transmitters, and certain atmospheric conditions.
A range of 100 meters or more can be achieved under
ideal conditions.
MAINTENANCE
Daily
• Check the battery condition.
• Make sure all safety guards and decals are in place.
• Inspect all nuts and bolts for missing or loose items.
• Check all hoses and hose fittings for damage or leaks.
• Ensure the aerial is a little more than finger tight to the
aerial base DO NOT OVER TIGHTEN.
20 hours
Grease the reel swivel if needed. Do not over grease as
damage will occur to the swivel.
Yearly
Replace the 9 volt transmitter battery.
Grease all bearings if needed and do not over grease.
The motor brushes must be checked by an auto electrician.
TROUBLESHOOTING
PROBLEM PROBABLE CAUSE REMEDY
Reel does not retract
and manual button
does not work
ON\OFF switch not ON of faulty Switch ON or replace switch
Discharged 12 volt battery Recharge battery
Loose connection on 12 volt battery Fix loose connection
Circuit breaker tripped Reset circuit breaker
Reel does not retract
and manual button
works
Discharged 9 volt transmitter battery Replace 9 volt battery
Faulty radio receiver board, pre-regulator
board or transmitter
Return radio receiver to Quik Spray with
transmitter for testing and repair
Dip-switch (915 MHz) or digital code (433
MHz) not synchronised
Rematch dip-switch codes (915 MHz) or re-
tune (433 MHz)
Reel does not retract
and manual button
does not work
Discharged 9 volt battery transmitter battery Replace 9 volt battery
Aerial broken or loose on base Tighten or replace
Coax cable broken inside the aerial base Repair or replace coax cable and aerial base
Discharged 12 volt battery Recharge or replace
Faulty receiver board or transmitter
Return radio receiver to factory with
transmitter for testing and repair.
(CALL FIRST FOR PROCEDURE)
Aerial braid not connected to negative supply Reconnect