Crystal Mountain Storm User manual

STORM
(POU Water Cooler)
Service Manual (220-240VDC)

Table of Contents
SECTION1:Product Specification ................................................................................................................. 1-1
SECTION2:Parts Listing and Exploded Views......................................................................... ....................... 2-1
Storm Parts Listing ................................................................................................................................. 2-1
Exploded Views ..................................................................................................................................... 2-2
Product Dimensions ............................................................................................................................... 2-5
Description of Product Model Number ...................................................................................................... 2-6
SECTION3: Replacement of SmartFlo Water Cartridge .......................................................................................................... 3-1
SECTION4: Install POU Water System .......................................................................................................... 4-1
SECTION5: Electrical Component Diagnosis and Replacement....................................................................... 5-1
Wiring and Schematics ........................................................................................................................... 5-1
Cold Thermostat Remove and Installation ................................................................................................ 5-2
Cold Thermostat Adjustment ................................................................................................................... 5-4
Hot Tank Auto Cutout / Manual Reset Replacement .................................................................................. 5-5
Hot Tank Removal and Replacement ....................................................................................................... 5-6
Compressor Relay / Overload Protector Replacement ............................................................................. 5-9
SECTION6:Trouble Shooting ....................................................................................................................... 6-1
SECTION7:Cleaning & Sanitization ............................................................................................................. 7-1

ITEM
POWER RATING
STANDARD CURRENT
POWER
CONSUMPTION
COLD
HOT
NOISE(SOUND POWER LEVEL)
NET WEIGHT
LOADING QUANTITY
COLD
HOT
COMPRESSOR
REFRIGERANT
TEMP RANGE
HEATER
TEMP RANGE
SAFETY DEVICE
TEMP CONTROL
SPECIFICATIONS
SINGLE PHASE
220-240VAC 50Hz
H&C: 2.4~2.7A
70W
500W
SINGLE PHASE MOTOR
R134a (30g)
39.2°F ±50°F (4-10°C)
INTERNAL HEATER
168.8°F -197.6°F (76°C -92°C)
BIMETAL (MANUAL RESET 203°F (95°C) OFF)
BIMETAL 185°F(85°C )
Pump: 55dB(A); Compressor: 43dB(A)
H&C: 36.5 Ib (16.5kg)
20FT: 204UNITS
40FT: 420UNITS
Crystal Mountain now introduces the Storm point of use water dis-
penser, following the successful introduction of its counterpart, the
Storm Bottom-Load water dispenser.
The Storm point of use water dispenser features an easy to remove
reservoir system that takes less than a minute to change. The LED
indicator tells you when it needs to be replaced. Servicing has never
been easier. With its contemporary design, attractive finish, concealed
faucets and easy maintenance, the Storm is sure to dazzle in any envi-
ronment.
. High gloss finish, with stainless look and Sliding front door
. Holds POU assembly
. LED light over faucet area
. SmartFlo™ Water Cartridge – replacing is simple, quick and hygienic
. Available for most brands and sizes of filter or multi stages filter kit
Product Specification
STORM (POU Water Cooler)

220V Storm POU Water Cooler Parts Listing MODEL--STFP2KHK2C
NO. PART CODE
NO.
PART CODE
1PLC-C150002
SUB-C200252
2ELE-C100213 D1
SIL-C120006
3ELE-C100221 D2
ELE-C100170
4PLC-C150028 D3
ELE-C100275
5FAS-C100109 D4
SIL-C150002
6PLC-C150027 D5
FAS-C000029
7PLC-C150038 D6
PLC-C120021
8PLC-C150055 D7
SUB-C000182
9SUB-C200277
220V REFRIGERATION SYSTEM REPLACEMENT PARTS N/A
10 PLC-C150012 E1 REF-C100035
11 PLC-C150011 E2 REF-C100162
12 PLC-C150054 E3 REF-C100212
13 ELE-C000010 E4 REF-C100164
14 PLC-C150004
DOOR ASSEMBLY SUB-C200233
F1 DOOR HANDLE, CHROME PLC-C150015
TOP COVER ASSM, BLACK/CHROME - BLC SUB-C200232 F2 DOOR SLIDER-LH, BLACK PLC-C150010
A1 TOP COVER TRIM, CHROME PLC-C150014 F3 PLC-C150009
A2 TOP COVER, BLACK PLC-C150005 F4
PLC-C150016
A3 TOP COVER CATCH PLC-C150025
BASE PLATE ASSEMBLY SUB-C200225
G1 BOTTLE LOW INDICATOR, BLACK PLC-C150041
UPPER SHELF ASSEMBLY SUB-C200228 G2 PCB, BOTTLE LOW INDICATOR ELE-C100209
C1
LATCH, WATER OUTLET PLC-C150031 G3 BASE PLATE, BLACK - ST PLC-C150001
C2
HOT OUTLET, TRANSPARENT PLC-C150017 STORM POU SYSTEM SUB-C200369
C3
NEW COLD FAUCET LEVER ASSY.(BLUE) SUB-C200447 H1 BASE PLATE SMT-C150009
C4
NEW HOT FAUCET LEVER ASSY.(RED) SUB-C200445 H2 SCREW M4X8MM (TOTAL 4 PCS) FAS-C100089
C5
PCB, SWITCH BOARD ELE-C100207 FILTER STAND SUPPORT
C6
HINGE PIN, TOP COVER - EV FAS-C100091 H3.1 FILTER STAND - LEFT SMT-C150010
C7
PCB, LED INDICATOR ELE-C100206 H3.2 FILTER STAND - RIGHT SMT-C150011
C8
SAFETY BUTTON, RED PLC-C150056 H3.3 RESERVOIR HOLDER (TOTAL 2 PCS) SMT-C150012
C9
DOOR RAIL CAP PLC-C150033 H3.4 FILTER MOUNTING PLATE SMT-C150013
C10
L SHAPE HINGE PIN, 3MM X 34MM FAS-C100113 H4 POU RESERVOIR PLC-C150069
C11
12VDC MOTOR, 1600 RPM 3ELE-C100204 H5 RESERVOIR SEAL SIL-C150013
C12
MOTOR BUSHING PLC-C150052 H6 POU COVER ASSM SUB-C200362
C13
PCB, CONTROL BOARD ELE-C100205 H7 FILTER PAPER -16MM OD MIS-C100043
C14
NEW STEAM VALVE ASSEMBLY-ST SUB-C200414 H8 AIR FILTER CAP PLC-C100047
C15
PINCH TUBE, HOT - 7MM X 172MM SIL-C150004 SIPHON TUBE ASSM
H9.1 SIPHON TUBE 550MM, BOTTLE ADAPTOR PLC-C150059
H9.2 DIP TUBE FITTING, 90 DEG PLC-C150034
20PCS SmartFlo™ IN ONE BULK BOX SUB-C200343 H9.3 SS316L TUBE, OD8MM L60MM SMT-C150008
9PCS SmartFlo™ IN ONE BULK BOX SUB-C200344 ISIL-C150014
2017.01.03
DESCRIPTION
DESCRIPTION
BACK PANEL, BLACK
SPRING BLOCK
DOOR RAIL, 1015MM
DOOR SPRING HOLDER
SS SPRING, DOOR
TRANSFORMER, 220VAC TO 12VDC
220V POWER CORD, UK, BLACK
98C CERAMIC MANUAL RESET
LED LIGHT TUBE - ST
DRIP TRAY COVER, BLACK
CLIP, BOTTLE ADAPTOR
A
HOT TANK POWER SWITCH
H&C FACE PLATE, BLACK+ PRINTING (WHITE)
220V HUAYI COMP PROTECTOR - B30H
DRIP TRAY BASE, BLACK
F
TUBE THROUGH INSERT -ST POU
DOOR SLIDER-RH, BLACK
DOOR WINDOW, BLACK
COVER, HUAYI B30H
FRONT PANEL, BLACK
E
C
WP4V COLD THERMOSTAT
85C AUTO RESET, SEALED - TB
HOT DRAIN TUBE - 8MM X 280MM
SPRING CLIP - 12MM
HOT TANK DRAIN - SUBLIM'O
220V COMPRESSOR RELAY - B30H
HT DRAIN CAP + SEAL
D
220V HOT TANK + ELECTRICAL ASSEMBLY(INTERNAL 500W)
SEAL, MANIFOLD INLET/OUTLET - OD18 X 11MM
G
H
H9
H3

Product Dimensions
Storm (POU Water Cooler)
2 - 5

2 - 6
You can find your serial and model number at the back of your cooler.
ST F P 2 K H K 2 C
Cooler Shape Reservoir Type Type of Lid No. of Faucets Body Color Temp. Option Insert Color Voltage Option
DescriptionofProductModelNumber
ST – Storm
F– SmartFlo SF-1 Water Cartridge
P –Point Of Use K – Black H – Hot & Cold K – Black 2 – 220~240V C – Made in China
2 - 5

3 - 1
Replacement of SmartFlo™ Water Cartridge
For the best tasting and highest quality water, it is recommended to change the SmartFlo™ Water Car-
tridge every 12 months. Follow the steps below to replace the SmartFlo™ Water Cartridge. It is recom-
mended to empty the bottle prior to replacement of the SmartFlo™ Water Cartridge.
Note: A flashing blue light above the cold water lever will alert you to when the SmartFlo™ Water Car-
tridge should be replaced. The system has been pre-set to provide indication after a period of 12 months
of use. User may operate the cooler as normal until the bottle has been emptied.
Note: To reset the life timer system, the SmartFlo™ is required to be removed from the dispenser for a
minimum of 15 seconds while the unit is connected to the mains power supply.
1. Slide the access door upwards to open (Figure 3-1).
2. Slide POU system out of cabinet (Figure 3-2 and Figure 3-3).
3. Disconnect the water line from the POU system (Figure 3-4).
4. Open the replacement SmartFlo™ Water Cartridge kit, and remove the access key provided.
Notice:
The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water
Cooler Service Technician only.
Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
Figure 3-1
Figure 3-4
Figure 3-2 Figure 3-3

3 - 2
5. Insert the access key into the 2 holes located at the underside of the top edge of the cooler (above
water levers) and push inwards (Figure 3-5 and Figure 3-6)(once unlocked, the front of the top cov-
er opens upwards).
6. Place a glass or other container below the water outlets (to catch drips), and unlatch the locking
clip located near the front of the cooler to release the water tubing (Figure 3-7).
7. Unlock the turn knobs which hold down the SmartFlo™ Water Cartridge (Figure 3-8).
8. Pull SmartFlo™ Water Cartridge upwards to remove (Figure 3-9).
9. Discard used SmartFlo™ Water Cartridge according to local regulations. (Whenever possible,
please recycle).
Figure 3-5 Figure 3-6
Figure 3-7
Figure 3-8
Figure 3-9

3 - 3
10. Insert water line of replacement SmartFlo™ Water Cartridge through the guide tube, and push
through to bottle installation area (Figure 3-10).
11. Ensure gasket/seal is properly installed on the outlet tube of the SmartFlo™ Water Cartridge as-
sembly (may have shifted during shipment or un-packaging) (Figure 3-11).
12. Align SmartFlo™ Water Cartridge with openings in cooler, and push into place (Figure 3-12 and
Figure 3-13).
13. Rotate turn knobs to lock SmartFlo™ Water Cartridge in place (Figure 3-14).
14. Close the locking clip to secure water outlet tubing in place (Figure 3-15).
15. Close the top cover of the cooler (Figure 3-16) (push downwards to lock into place).
Figure 3-10
Figure 3-11 Figure 3-12 Figure 3-13 Figure 3-14
Figure 3-15
Figure 3-16

3 - 4
16. Remove protective cap from the SmartFlo™ water line and install onto the POU system (Figure
3-17 and Figure 3-18).
17. Position POU system within the cooler (Figure 19), ensuring that the tubing is not kinked or locat-
ed where it will interfere with the access door.
18. Verify Indicator Position
Ensure that float indicator is in the GREEN position after installation is complete (Figure 3-20). If
indicator shows RED, slide the lever forward to reset.
19. Push downwards to close the access door (Figure 3-21)
Figure 3-17 Figure 3-18
Figure 3-20
Figure 3-21
Figure 3-19

3 - 5
20. Open (Turn On ) the water supply to the POU system.
21. Depress the Cold or Hot water lever to fill the respective tanks (Figure 3-22 and Figure 3-23).
When water begins to flow from both faucets, the tanks have been filled (approximately 1 minute per
tank although it may be less time).
Figure 3-22 Figure 3-23

4 - 1
Install POU Water System
NOTES
Installation should only be executed by properly trained personnel. Check and comply with all national
and local regulations regarding mains water access. The connection must be to the potable mains water
supply and should be via a shut off valve. An appropriate anti-flood device should be fitted as closely as
possible to the mains connection point. In order to satisfy plumbing regulations, a backflow preventer or
check valve maybe required.
Failure to use an appropriate anti-flood device for any reason will not obligate or make Crystal Mountain
responsible in any way for Product Liability issues relating to any claims, including water damage claims.
INSTALLATION INSTRUCTIONS
System requirements
Water inlet pressure:
• Minimum 20 PSI (0.138 MPa)
• Maximum 80 PSI (0.552 MPa)
• Where pressures exceed 80 PSI (0.552 MPa) a Pressure Reducing Valve must be fitted
1. Unpack and rinse:
a. Unpack:
1) Slide the access door upwards to open (Figure 4-1).
2) Unstrap the Velcro belt, remove the POU Kit along with the 2 pcs foam pads and plastic bag (Figure
4-2). (Discard: Strap, Foam Pads and Bag)
b. Rinse:
1) Slide up Reservoir Kit from its frame (Figure 4-3 and 4-4).
Figure 4-1 Figure 4-2
Figure 4-3 Figure 4-4

4 - 2
2） Use latex or nitrile gloves or wash hands before and after handling water contact parts.
Remove cover assembly from the reservoir by pulling upwards (Figure 4-5 and Figure 4-6). Rinse
cover assembly and reservoir with clean water and reassemble prior to installation into the frame
assembly (Figure 4-7 and Figure 4-8).
Note: Ensure siphon tube does not curl upwards when installed, and that the slot in the lid is
aligned with the rib on the reservoir (as shown if Figure 4-8).
3） Install Reservoir Kit onto the frame by sliding Reservoir down into holder (Figure 4-9 and Fig-
ure 4-10), until Reservoir stands on Base (Figure 4-11and Figure 4-12).
2. Filter Kit installation and water line connection:
1）Mount Filter kit onto mounting plate using the accessory screws.
2）Connect the Filters to the POU Assembly. Connect the 1/4 inch water line from the top of
the POU system to the product water outlet connection of the Filter system.
3）Connect 1/4 inch water line from the mains water connection to the filter inlet connection
(not shown) through the tube bushing on condenser (from back) (Figure 4-13~4-17).
Note: Ensure tubing is positioned accordingly to prevent damages (i.e. kink or cut).
Note: In the event a filtration system is not installed, the ¼ inch water line from the mains
water connection can be connected directly to the water line of the POU system (Figure 4-18)
Figure 4-5 Figure 4-6 Figure 4-7 Figure 4-8
Figure 4-9 Figure 4-10 Figure 4-11 Figure 4-12
Figure 4-13 Figure 4-14 Figure 4-15 Figure 4-16

4 - 3
3. Install POU system into cooler:
a. Connect the bottle tube (within cooler) to the top of the POU system (Figure 4-19 to 4-21).
b. Verify Indicator Position
Ensure that float indicator is in the GREEN position after installation is complete (Figure 4-22). If
indicator shows RED, slide the lever forward to reset.
Figure 4-17 Figure 4-18
Figure 4-19 Figure 4-20 Figure 4-21
Figure 4-22

4 - 4
c. Position POU system within the cooler, ensuring that the tubing is not kinked or located where it
will interfere with the access door (Figure 4-23).
d. Push downwards to close the access door (Figure 4-24)
4. Open (Turn On) the water supply to the POU system
Allow the holding tank to fill prior to priming the water system on the Storm Water Dispenser. De-
pending on the type of water treatment system installed, this may take several hours.
Instructions for the proper priming of the water system can be located in the Storm Water Dispens-
er instruction booklet.
http://www.crystalcoolers.com/Downloads/InstructionManual/Storm.pdf
Figure 4-24
Figure 4-23

Wiring and Schematics Models: Storm Hot & Cold water cooler
SECTION 5 Electrical Component Diagnosis and Replacement
5-1

5 - 2
1. Turn off hot tank power switch (located on the front panel and behind the door) (Figure 5-2-1) and
unplug the water cooler.
2. Remove the back panels from the water cooler.
3. Remove the 2 mounting screws from the cold thermostat (Figure 5-2-2 and Figure 5-2-3).
4. Remove cold thermostat from the plastic shelf (Figure 5-2-4).
5. Remove the terminals from the thermostat, taking care to identify where which terminals are in-
stalled (Figure 5-2-5, Figure 5-2-6 and Figure 5-2-7).
Cold Thermostat Removal and Installation
Figure 5-2-1
Figure 5-2-2 Figure 5-2-3
Figure 5-2-5 Figure 5-2-6 Figure 5-2-7
Figure 5-2-4
Notice:
The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water
Cooler Service Technician only.
Never attempt to service or repair a water cooler while it is plugged into any power supply.
Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.