Crystal Mountain Everest POU Series User manual

Service Manual (220-240VAC)
Everest POU Series Water Cooler

Product Specication..................................................................................................................1
Parts Listing and Exploded Views...........................................................................................2
Everest POU Series Parts Listing .....................................................................................................................................................2-1
Exploded Views.....................................................................................................................................................................................2-2
Product Dimensions ...........................................................................................................................................................................2-6
Description of Product Model Number .......................................................................................................................................2-8
Reservoir Removal .......................................................................................................................3
Hot Tank Venting Procedure.....................................................................................................4
Cabinet Panel Removal and Installation .............................................................................5
Lower Front Panel Removal & Installation..................................................................................................................................5-1
Side Panel Removal.............................................................................................................................................................................5-2
Side Panel Installation........................................................................................................................................................................5-4
Main Front Panel Removal & Installation ....................................................................................................................................5-5
Electrical Component Diagnosis and Replacement ........................................................6
Electrical Diagnosis .............................................................................................................................................................................6-1
Wiring and Schematics......................................................................................................................................................................6-3
Cold Thermostat Removal and Installation................................................................................................................................6-4
Cold Thermostat Adjustment..........................................................................................................................................................6-7
Hot Tank Auto Cutout / Manual Reset Replacement ..............................................................................................................6-8
Hot Tank Removal and Replacement............................................................................................................................................6-9
Hot Tank Heater Band Replacement.......................................................................................................................................... 6-11
Compressor Relay / Overload Protector Replacement........................................................................................................ 6-12
Cleaning and Sanitization .........................................................................................................7
Cleaning and Sanitization.................................................................................................................................................................7-1
Parts in Contact with Water..............................................................................................................................................................7-9
Product Standards .......................................................................................................................8
Point of Use Kit for Everest Cooler .........................................................................................9
Table of Contents
Section

1- 1
ITEM
POWER RATING
STANDARD CURRENT
POWER
CONSUMPTION
COLD
HOT
NOISE(SOUND POWER LEVEL)
NET WEIGHT
LOADING QUANTITY
COLD
HOT
COMPRESSOR
REFRIGERANT
TEMP RANGE
HEATER
TEMP RANGE
SAFETY DEVICE
TEMP CONTROL
WITH CUP
WITHOUT CUP
SPECIFICATIONS
SINGLE PHASE
220-240VAC 50Hz
H&C: 2.5~2.8 A
80W
450W
SINGLE PHASE MOTOR
R600a
4-10°C ( 39.2-50°F)
BAND HEATER
74 - 92°C ( 165.2 - 197.6°F)
BIMETAL (MANUAL RESET 95°C (203°F) OFF)
BIMETAL 83°C (181.4°F)
44dB(A)
H&C: 13.0 kg ( 28.6 Ib)
H&C: 12.6 kg (27.7 Ib)
20FT: 238UNITS
40FT: 504UNITS
Standard Cooler Specifications and Performance Data
Model: Everest 220-240VAC
Product Specification
Crystal Mountain is taking cooling the waters of the
world to new heights with the introduction of the Ever-
est. Its sleek two toned aesthetic will enhance any
space. The sturdy and ergonomic faucet handles are 7”
higher than traditional units, which enables effortless
dispensing. The removable side panels facilitate access
to all electrical components for easy maintenance and
servicing. The innovative removable reservoir and faucet
assembly make the cleaning and sanitizing process quick
and simple. Crystal Mountain proves that anything is
possible when there is a drive to overcome all obstacles.
EVEREST

220V EVEREST POU TYPE WATER COOLER (MAIN PARTS FOR WITH CUP DISPENSER)
NO. PART CODE NO. PART CODE
1SUB-C200250 B4 RED SILICONE DRAIN PLUG SIL-C100055
2PLC-C140019 B5 EVEREST HOT TANK DRAIN ASSM SUB-C200210
3FAS-C100100 B6 SPRING CLIP - 12MM FAS-C000029
4PLC-C140005 B7 SILICONE DRAIN TUBE ID8 X OD11 X 80MM SIL-C140004
5SIL-C140003 B8 220V EVEREST HEATER, 450 WATT ELE-C100189
6SUB-C200208
7SUB-C200207 H1 BAFFLE PLC-C140070
8SIL-C100069 H2 SIPHON TUBE PLC-C140028
9ELE-C000010 H3 RESERVOIR PLC-C140009
SUB-C200340 H4 SEAL, INLET/OUTLET SIL-C120006
10A BASE PLATE, LEFT PLC-C141001
10B BASE PLATE, MIDDLE PLC-C141003 M1 COLD FAUCET ASSM SUB-C200204
10C BASE PLATE, RIGHT PLC-C141002 M2 HOT FAUCET ASSM SUB-C200205
ELE-C100186 M3 SEAL, INLET/OUTLET SIL-C120006
ELE-C100187 M4 FAUCET OUTLET PLC-C140011
12 SUB-C200209 M5 HOT FAUCET HANDLE SUB-C200269
13 PLC-C140029 M6 COLD FAUCET HANDLE SMT-C140010
16 SUB-C200212 SUB-C200215
K1 DRIP TRAY (W/CUP), CHROME PLC-C140031
A1 WP2A, COLD THERMOSTAT REF-C100193 K2 EVEREST CUP DISPENSER (ONLY) - BOXED SUB-C200216
A2 220V COMPRESSOR RELAY (B30H) REF-C100162 SUB-C200243
A3 220V COMPRESSOR OVERLOAD PROTECTOR (B30H) REF-C100163 P1 INDICATOR ASSM-CLEAR WINDOW SIL-C100010
A4 220V COMPRESSOR COVER (B30H) REF-C100164 P2 1/4'' POU PLASTIC ELBOWS MIS-C000044
SUB-C200193 P3 1/4'' O.D. TUBING SIL-C000017
B1 83C CERAMIC AUTO CUTOUT ELE-C100109 P4 DRYGUARD FILTER/CAP ASSM SUB-C000199
B2 95C CERAMIC MANUAL RESET ELE-C100142
B3 HT DRAIN CAP PLC-C100004
Dec 16,2015
H&C POWER CORD, (UK) 220V-EVEREST
10
B
SPRING CLIP - 15MM
DRIP TRAY GRILL, CHROME
DESCRIPTION
TOP COVER ASSEMBLY- POU EVEREST
LOWER FRONT PANEL + CUP DISP ASSM, GREY
H&C POWER CORD, (EURO) 220V-EVEREST
SIDE PANEL, RIGHT, BLACK - BOXED
DESCRIPTION
BASE PLATE ASSEMBLY
SILICON TUBE - 13MM ID X 360MM
EVEREST POU CONVERSION KIT - BOXED
A
H
M
PROTECTIVE SWITCH COVER
HOT TANK POWER SWITCH
115V REFRIGERATION SYSTEM REPLACEMENT PARTS
11
BACK PANEL, BLACK - BOXED
MAIN FRONT PANEL ASSEMBLY, GREY - BOXED
UPPER RESERVOIR SUPPORT
K
220V HOT TANK + ELECTRICAL ASSEMBLY
RESERVOIR ASSEMBLY
P
FAUCET ASSEMBLY
SIDE PANEL, LEFT, BLACK - BOXED
HOT SAFETY CLIP

MODEL -- ESEP2KHL2NC
EVEREST POU WATER COOLER (WITHOUT CUP)
4
6
12
11
H
M
2
A
7
3
5
B
8
9
13
14
15
1
P
2 - 1
(Main Parts For Without Cup Dispenser)
220V Everest POU Water Cooler Parts Listing
10

4
6
12
K2
11
H
M
2
A
7
3
5
B
8
9
K1
K Cup Dispenser
MODEL -- ESEP2KHL2CC
EVEREST POU WATER COOLER (WITH CUP)
K
13
1
P
2 - 2
(Main Parts For With Cup Dispenser)
220V Everest POU Water Cooler Parts Listing
10

M Faucet Assembly P POU Kit Assembly
MODEL -- EVEREST POU SERIES
(HOT TANK ASSMBLY, RESERVIOR ASSEMBLY, FAUCET ASSEMBLY and POU KIT ASSEMBLY )
B5
B4B3
M1M2M3
M5 M6
M4
B6
B Hot Tank Assembly
H Reservoir Assembly
Note: 1. Parts may not appear exactly as shown.
2. Parts shown may not be present on all models.
B7
H1
H2
H3
H4
B1
B2
B8
P 1
P 2
P 4
P 5
P 6
P 7
P 3
2 - 3
220V Everest POU Water Cooler Parts Listing

16
A4 A3
A2
A1
MODEL -- EVEREST POU SERIES
Note: 1. Parts may not appear exactly as shown.
2. Parts shown may not be present on all models.
A Refrigeration System
(A Refrigeration System)
2 - 4
220V Everest POU Water Cooler Parts Listing
Jan 26,2014

Front Side
Everest POU Cooler with Cup Dispenser
12.5 inches
41.7 inches
9.5 inches 11.0 inches
12.9 inches
36.3 inches
5.9 inches

12.5 inches 12.1 inches
9.5 inches 11.0 inches
36.3 inches
5.9 inches
41.7 inches
Front Side
Everest POU Cooler without Cup Dispenser

2- 8
You can find your serial and model number at the back of your cooler.
ES E P 2 K H L 2 C
Cooler Shape Reservoir Type Type of Lid No. of Faucets Body Color Temp. Option Insert Color Voltage Optional
Description of Product Model Number
P – Point of Use K – Black H – Hot & Cold L – Light Grey 2 – 220-240V ES – Everest
E – Plastic Reservoir
C – Cup
N – No Cup

3- 1
Reservoir Removal
1. Turn off hot tank power switch (located near base plate at bottom) (Figure 3-1) and unplug the water
cooler.
CAUTION: WATER IN HOT TANK IS VERY HOT AND CAN CAUSE SEVERE BURNS. ALLOW SUFFI-
CIENT TIME FOR THE HOT WATER TO COOL BEFORE DRAINING (1-2 HOURS).
2. Press the top cover lock and open the POU cover (Figure 3-2). Drain excess water through the fau-
cets.
Note: Water will remain in bottom half of reservoir and the hot tank; to lower the water below the fau-
cet outlet height, tilt cooler forward slightly while depressing the cold faucet handle (Figure 3-3).
3. To drain the hot tank unscrew drain cap and remove red silicone plug at the rear of the cooler (Figure
3-4 and 3-5) and drain water into a pail or container (approx 0.5 gallon or 1.8 L) (Figure 3-6). Reinstall
red silicone plug and drain cap.
Figure 3-2 Figure 3-3
Figure 3-4 Figure 3-5 Figure 3-6
Figure 3-1
Notice:
The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water
Cooler Service Technician only.
Never attempt to service or repair a water cooler while it is plugged into any power supply.
Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

3 - 2
4. To remove faucet handles (using thumb and forefinger), reach inside top front of cooler and
squeeze pivot clamp to release faucet handles (Figure 3-7 and 3-8) and remove faucet handles
(Figure 3-9 and 3-10).
5. To remove the reservoir, first remove the POU kit from the reservoir (Figure 3-11), release the
locking clips (Figure 3-12) , then slowly lift the reservoir from the cooler (Figure 3-13).
Figure 3-7 Figure 3-8 Figure 3-9 Figure 3-10
Figure 3-11 Figure 3-12 Figure 3-13

4 -1
Hot Tank Venting Procedure – Everest POU Water Cooler
The new specially designed Everest hot tank has a self-venting feature. For proper installation please follow the
steps outlined below:
1. Position cooler appropriately. Connect the flexible water supply pipe to the water inlet position at the rear
of the water cooler (Figure 4-1). Plug the cooler into an appropriate power supply/outlet (Figure 4-2).
2. Hold the hot faucet open for approximately 1 minute and then turn on the hot tank switch (Figure 4-3 and
4-4).
3. The hot tank will not be completely full; there is an air-vent inside the cold reservoir that allows the hot
tank to finish filling - at this point the RSR’s set up of the unit is complete (Figure 4-5).
Note: Please allow 20 minutes before drawing water to allow the hot water to reach temperature. Should you
attempt to draw water from the hot faucet within the 20 minutes, you may encounter an air-lock. This air-lock
goes away after the hot water reaches temperature so it isn’t necessary for the RSR to remain on site.
Figure 4-1 Figure 4-2
Figure 4-3 Figure 4-4
Figure 4-5
Notice:
The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water
Cooler Service Technician only.
Never attempt to service or repair a water cooler while it is plugged into any power supply.
Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

5 - 1
Lower Front Panel Removal & Installation
1. Remove Drip Tray by pulling outwards from the body (Figure 5-1-1).
2. Using a Philips screwdriver, remove the screw from the lower front panel (located behind Drip
tray assembly location)(Figure 5-1-2).
3. Pull outwards on the lower front panel to disengage locking tabs from the front of the
cooler(Figure 5-1-3).
Figure 5-1-1
Figure 5-1-2
Figure 5-1-3
Cabinet - Panel Removal and Installation
Notice:
The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water
Cooler Service Technician only.
Never attempt to service or repair a water cooler while it is plugged into any power supply.
Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

5- 2
Side Panel Removal
1. Remove Drip Tray by pulling outwards from the body (Figure 5-2-1).
2. Using a Philips screwdriver, remove the screw from the lower front panel (located behind
Drip tray assembly location)(Figure 5-2-2).
3. Pull outwards on the lower front panel to disengage locking tabs from the front of the cooler
(Figure 5-2-3).
4. Remove the 2 side panel installation screws from the front of the cooler (located mid way up
the front panel) (Figure 5-2-4).
Figure 5-2-1
Figure 5-2-2
Figure 5-2-3
Figure 5-2-4

5 - 3
5. Remove the 2 side panel installation screws from the back of the cooler (located mid
way up the back panel) (Figure 5-2-5).
6. Open the Top Cover by pressing the cover lock(Figure 5-2-6), and lifting the front of the
Top Cover upwards(Figure 5-2-7).
7. Grip the top edge of the side panel and lift slightly (approximately 1/2inch) and pull out-
wards from cooler to remove(Figure 5-2-8 to Figure 5-2-9).
Figure 5-2-5
Figure 5-2-6 Figure 5-2-7
Figure 5-2-8 Figure 5-2-9

5- 4
Side Panel Installation
1. Identify which panel belongs on which side of the cooler (Figure 5-3-1 to Figure 5-3-2). The
Locking clip (located approximately 10 inches/250mm up from the base of the panel on the inside
surface) is to be installed towards the front of the cooler.
2. Gripping the top edge of the side panel, insert the screw support into the slot on the Front
Panel (near Drip Tray area)(Figure 5-3-3 to Figure 5-3-4), and align the locking clip, bottom edge,
upper clips, and slide downwards to lock into place(Figure 5-3-5 to Figure 5-3-8). Install the screw
into the front/back screw supports to secure in place(Figure 5-3-9 to Figure 5-3-10).
Figure 5-3-1 Figure 5-3-2
Figure 5-3-3 Figure 5-3-4 Figure 5-3-5 Figure 5-3-6
Figure 5-3-7 Figure 5-3-8 Figure 5-3-9 Figure 5-3-10

5 - 5
Main Front Panel Removal & Installation
Note: Begin with the unit unplugged, the reservoir removed and the lower front and side
panels removed.
1. To remove the front panel, remove the two screws on top (Figure 5-4-1), the two
screws in the middle (Figure 5-4-2), the two screws on the bottom (Figure 5-4-3) and the
one screw at the back (Figure 5-4-4).
2. With all the screws removed, pull the front panel near the base plate forward to re-
move (Figure 5-4-5 to Figure 5-4-6).
3. For reassembly align the bottom of the front panel with the appropriate guides in the
base plate (Figure 5-4-7). Then follow the above steps in reverse order.
Figure 5-4-1 Figure 5-4-2 Figure 5-4-3 Figure 5-4-4
Figure 5-4-5 Figure 5-4-6
Figure 5-4-7

6 - 1
Electrical Diagnosis
Note: Begin with the unit unplugged, the water drained and the left side panel removed.
The following electrical parts can be tested for continuity using a multi-meter; hot tank thermostats,
cold thermostat and the compressor overload.
1. Set the multi-meter to audible for steps 1, 2 and 3. To test the manual reset and auto cutout
thermostats; contact one sensor probe on the upper terminal and the other on the lower terminal
of the same part (Figure 6-1-1 and 6-1-2). If there is continuity there will be an audible beep.
2. To test the cold thermostat position the sensor probes on the bottom two terminals of the cold
thermostat (Figure 6-1-3). If there is continuity there will be an audible beep.
3. To test the overload, connect one probe through the silver center and the other on the brass ter-
minal (Figure 6-1-4). If there is continuity there will be an audible beep.
Figure 6-1-1 Figure 6-1-2
Figure 6-1-3
Figure 6-1-4
Notice:
The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water
Cooler Service Technician only.
Never attempt to service or repair a water cooler while it is plugged into any power supply.
Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.
Electrical Component Diagnosis and Replacement